Instrument harness terminal press machine
By setting a stamping mechanism in the instrument wiring harness terminal stamping machine, the upper punch is driven by a cylinder to bend the metal sheet and embed it into the wiring harness, which solves the problem of loose connection in traditional instrument wiring harness terminal stamping machines and achieves a stable connection between the terminal and the wiring harness.
Patent Information
- Application Number
- CN202522153264.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-10-11
AI Technical Summary
Traditional instrument wiring harness terminal punching machines use upper and lower punches to press and connect terminals, which makes it difficult to secure the terminals and wiring harnesses, causing them to easily fall off during subsequent use.
By setting up a stamping mechanism, the cylinder drives the lifting seat to move the upper punch downward. The arc groove contacts the terminal metal and bends the metal sheet. The inner protrusion squeezes the metal sheet into the wire harness, thus achieving a stable connection between the terminal and the wire harness.
It improves the locking effect of terminals and wire harnesses, ensuring a secure connection and preventing them from coming loose.
Smart Images

Figure CN224683610U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wire harness terminal stamping technology, and in particular relates to an instrument wire harness terminal stamping machine. Background Technology
[0002] Instrument wiring harness terminal stamping machine is a mechanical device specially used for manufacturing and processing instrument wiring harness terminals in the automotive, electronics and other industries. This equipment connects the terminals to the ends of the wiring harness through a stamping process, which facilitates the subsequent connection of the wiring harness to the instrument.
[0003] Traditional instrument wiring harness terminal punching machines typically use a semi-automatic method for punching. Operators need to put the end of the wiring harness onto the terminal, place the connection point between the two on the lower punch head, and then use the upper punch head to punch downwards to connect the terminal and the wiring harness. However, the traditional upper and lower punch heads only use mutual squeezing to connect the wiring harness and the terminal. This method is difficult to make the terminal and wiring harness secure, and the terminal and wiring harness are prone to falling off during subsequent use. Utility Model Content
[0004] The purpose of this utility model is to provide an instrument wiring harness terminal punching machine. By setting a punching mechanism, specifically during the punching process, the control cylinder is started, driving the lifting seat to move downward, so that the upper punch moves downward along with it. The arc groove will contact the metal on the terminal and push the metal sheet to bend. Then, the inner protrusion is used to squeeze the metal sheet, so that the terminal can be rolled and embedded into the wiring harness, thereby firmly connecting the terminal and the wiring harness and improving the locking effect. This solves the problem that the upper and lower punches only use mutual squeezing to connect the wiring harness and the terminal. This method is difficult to secure the terminal and the wiring harness, and the terminal and the wiring harness are prone to falling off during subsequent use.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to an instrument wiring harness terminal punching machine, comprising a base, a plurality of columns fixedly connected to the top of the base, a fixed seat fixedly connected to the top of each column, a cylinder fixedly connected to the top of the fixed seat, and lifting seats slidably connected to the two columns located at the front, and further comprising: A stamping mechanism is provided in front of a lifting base. The stamping mechanism includes a mounting base that is screwed onto the lifting base. An upper punch is provided inside the mounting base. A mounting plate is positioned on the top of the base. A lower punch and an adjusting block are provided on the top of the mounting plate. The lower punch is screwed onto the left side of the adjusting block. A positioning groove is provided on the top of the lower punch. An arc-shaped groove is provided on the bottom of the upper punch. An inner protrusion is fixedly connected to the top of the arc-shaped groove. The upper punch bottom is adapted to the lower punch top. A terminal is placed in the positioning groove on the lower punch. The signal line of the foot switch is connected to the input port of the controller. A signal line is led out from the output port of the controller and connected to the coil of the solenoid valve. The air outlet of the solenoid valve is connected to the air inlet of the cylinder through an air pipe. The air outlet of the cylinder is connected to an external exhaust device or the atmosphere through an air pipe.
[0006] Furthermore, each of the four corners of the upper punch is fixedly connected to a positioning shaft, and a magnetic block is embedded in the top inner side of the mounting base. The positioning shaft is positioned and inserted into the mounting base. The positioning shaft is used to position the upper punch during installation. The upper punch and the mounting base are locked together with screws. When the upper punch is positioned and inserted into the mounting base through the positioning shaft at the top, the magnetic block will attract and fix the upper punch by magnetic attraction, making it convenient for the operator to lock the upper punch onto the mounting base with screws.
[0007] Furthermore, the mounting plate has slots on both the left and right sides, and a bolt is inserted into each slot. A square block is threaded to the bottom of the bolt. A limiting groove is formed on the top of the base, and the square block is slidably connected in the limiting groove. Two positioning blocks are fixedly connected to the top of the base, and the mounting plate is positioned and inserted into the two positioning blocks. Since the square block is square, the bolt will not cause the square block to rotate when it rotates, allowing the square block to move smoothly upward or downward. The bolt and the square block are used to lock and fix the mounting plate. The square block is square and fits the inner wall of the limiting groove.
[0008] Furthermore, two positioning plates are fixedly connected to the right side of the lower punch, and a protrusion is fixedly connected to the left side of the lower punch. The positioning plates are inserted into the adjusting block. The positioning plates are used to position the lower punch during installation. The terminal is placed in the positioning groove, and the protrusion supports and positions the terminal.
[0009] Furthermore, a fixed frame is provided in front of the lower punch, and the bottom of the fixed frame is fixedly connected to the top of the base. Fixed block one and fixed block two are fixedly connected to the front of the adjusting block. Fixed block three is provided on the right side of fixed block two. The bottom of fixed block three is fixedly connected to the top of the base. Bolt three is threaded inside fixed block three. Two convex plates two are fixedly connected to the left side of bolt three. When bolt three rotates, it will drive the adjusting block to move to the left or right through the two convex plates two.
[0010] Furthermore, the fixing block 1 is internally threaded with bolt 2, and bolt 2 is fixedly connected to the bottom of cam 1. The fixing frame has a straight groove, and bolt 2 is located inside the straight groove on the fixing frame. The top of cam 1 contacts the top of the inner side of the fixing frame. The two cams 2 are respectively located on the left and right sides of fixing block 2. When bolt 2 is tightened, it will drive cam 1 to move together. When cam 1 contacts the fixing frame, it will lock the adjusting block. When cam 1 moves away from the fixing frame, the adjusting block will loosen.
[0011] Furthermore, a limiting groove is formed on the top of the mounting plate, and a slider is fixedly connected to the bottom of the adjusting block. The slider is slidably connected inside the limiting groove, and the bottom of the adjusting block contacts the top of the base. When the adjusting block moves, the slider will slide in the limiting groove, making the movement of the adjusting block more stable.
[0012] This utility model has the following beneficial effects: This utility model incorporates a stamping mechanism. Specifically, during the stamping process, a control cylinder is activated, causing the lifting seat to move downwards. This causes the upper punch to move downwards as well, resulting in the arc-shaped groove contacting the metal on the terminal and pushing and bending the metal sheet. The inner protrusion then compresses the metal sheet, allowing the terminal to be rolled and embedded into the wire harness. This securely connects the terminal and the wire harness, improving the locking effect.
[0013] This utility model incorporates an adjustment block. Specifically, after the upper and lower punches are installed, rotating the bolt three-faced plate two with a hex wrench moves the fixing block two to the left or right, which in turn moves the adjustment block, thereby fine-tuning the lower punch and aligning it with the upper punch. Even if different sizes of upper and lower punches are replaced, they will always be aligned, improving the connection effect between the wire harness and the terminal.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the bottom structure of the mounting base of this utility model; Figure 3 This utility model Figure 2A magnified structural diagram of A in the middle; Figure 4 This is a schematic diagram of the top structure of the mounting plate of this utility model; Figure 5 This utility model Figure 4 A magnified structural diagram of B in the diagram; Figure 6 This is a schematic diagram of the overall structure of the lower punch of this utility model; Figure 7 This is a schematic diagram of the terminal structure after stamping.
[0017] The attached diagram lists the components represented by each number as follows: 1. Base; 11. Column; 12. Fixed seat; 121. Cylinder; 13. Lifting seat; 14. Limiting groove one; 15. Positioning block; 2. Stamping mechanism; 21. Mounting seat; 211. Magnetic block; 22. Upper punch; 221. Positioning shaft; 222. Arc groove; 223. Inner protrusion; 23. Mounting plate; 231. Bolt one; 232. Square block; 233. Limiting groove two; 24. Lower punch; 241. Positioning plate; 242. Protrusion; 243. Positioning groove; 244. Terminal; 25. Adjusting block; 251. Slider; 3. Fixing frame; 31. Fixing block one; 311. Bolt two; 312. Protrusion one; 32. Fixing block two; 33. Fixing block three; 331. Bolt three; 332. Protrusion two. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0019] Please see Figures 1-7 As shown, this utility model is an instrument wiring harness terminal punching machine, including a base 1, a plurality of columns 11 fixedly connected to the top of the base 1, a fixed seat 12 fixedly connected to the top of the columns 11, a cylinder 121 fixedly connected to the top of the fixed seat 12, and lifting seats 13 slidably connected to the two columns 11 located at the front, and also including: The stamping mechanism 2 is located in front of the lifting base 13. The stamping mechanism 2 includes a mounting base 21 mounted on the lifting base 13 by screws. An upper punch 22 is provided inside the mounting base 21. A mounting plate 23 is positioned on the top of the base 1. A lower punch 24 and an adjusting block 25 are provided on the top of the mounting plate 23. The lower punch 24 is mounted on the left side of the adjusting block 25 by screws. A positioning groove 243 is provided on the top of the lower punch 24. An arc-shaped groove 222 is provided on the bottom of the upper punch 22. An inner protrusion is fixedly connected to the top of the arc-shaped groove 222. 223; During the stamping process, the control cylinder 121 is activated, driving the lifting seat 13 to move downward, causing the upper punch 22 to move downward as well. The arc groove 222 will then contact the metal on the terminal 244, pushing and bending the metal sheet. The inner protrusion 223 is then used to squeeze the metal sheet, allowing the terminal to be rolled and embedded into the wire harness, thereby securing the terminal and the wire harness together and improving the locking effect. The bottom of the upper punch 22 is adapted to the top of the lower punch 24, and the terminal 244 is placed in the positioning groove 243 on the lower punch 24.
[0020] The upper punch 22 is fixedly connected to four corners of the top. A magnetic block 211 is embedded in the top of the inner side of the mounting base 21. The positioning shaft 221 is inserted into the mounting base 21 for positioning. The positioning shaft 221 is used to position the upper punch 22 during installation. The upper punch 22 and the mounting base 21 are locked together with screws.
[0021] The mounting plate 23 has slots on both the left and right sides, and bolts 231 are inserted into the slots. A square block 232 is threaded to the bottom of the bolts 231. A limiting groove 14 is opened on the top of the base 1. The square block 232 is slidably connected in the limiting groove 14. Two positioning blocks 15 are fixedly connected to the top of the base 1. The mounting plate 23 is positioned and inserted into the two positioning blocks 15. The bolts 231 and the square block 232 cooperate to lock and fix the mounting plate 23. The square block 232 is square and adapted to the inner wall of the limiting groove 14.
[0022] Two positioning plates 241 are fixedly connected to the right side of the lower punch 24, and a protrusion 242 is fixedly connected to the left side of the lower punch 24. The positioning plates 241 are inserted into the adjusting block 25. The positioning plates 241 are used to position the lower punch 24 during installation.
[0023] A fixing bracket 3 is provided in front of the lower punch 24. The bottom of the fixing bracket 3 is fixedly connected to the top of the base 1. The front of the adjusting block 25 is fixedly connected to fixing block 1 31 and fixing block 2 32. Fixing block 3 33 is provided on the right side of fixing block 2 32. The bottom of fixing block 3 33 is fixedly connected to the top of the base 1. The internal thread of fixing block 3 33 is connected to bolt 3 331. Two convex discs 2 332 are fixedly connected to the left side of bolt 3 331. After the upper punch 22 and lower punch 24 are installed, the bolt 3 331 is rotated by a hex wrench. The convex discs 2 332 drive the fixing block 2 32 to move to the left or right, which drives the adjusting block 25 to move together. This allows the lower punch 24 to be finely adjusted so that the lower punch 24 and the upper punch 22 can be aligned. Even if the upper punch 22 and lower punch 24 of different sizes are replaced, they can always be aligned, improving the connection effect between the wire harness and the terminal.
[0024] The fixing block 31 is internally threaded with bolt 311, and bolt 311 is fixedly connected to the bottom of cam 312. The fixing frame 3 has a straight groove, and bolt 311 is located inside the straight groove on the fixing frame 3. The top of cam 312 contacts the top of the inner side of the fixing frame 3. The two cams 332 are respectively located on the left and right sides of fixing block 32.
[0025] The top of the mounting plate 23 has a limiting groove 233, and the bottom of the adjusting block 25 is fixedly connected to a slider 251. The slider 251 is slidably connected inside the limiting groove 233, and the bottom of the adjusting block 25 is in contact with the top of the base 1.
[0026] One specific application of this embodiment is: In use, the upper punch 22 is positioned and inserted into the mounting base 21 via the top positioning shaft 221. At this time, the magnetic block 211 will magnetically attract and fix the upper punch 22, making it convenient for the operator to use screws to lock the upper punch 22 onto the mounting base 21. Then, the mounting plate 23 is placed on top of the column 11, and the positioning block 15 will position the mounting plate 23. The bolt 231 is inserted into the limiting groove 14 and connected to the mounting plate 23. At this time, the square block 232 is in the limiting groove 14. By rotating the bolt 231 clockwise, it can cooperate with the square block 232 to lock and fix the mounting plate 23. Then, the lower punch 24 is positioned and connected to the adjusting block 25 via the positioning plate 241 and locked with screws. Finally, the bolt 331 is turned with a hex wrench. Bolt 331 will drive the fixing block 32 to move left or right through the cam 332, which will drive the adjusting block 25 to move together, thereby fine-tuning the lower punch 24 so that the lower punch 24 and the upper punch 22 can be aligned. At the same time, when the adjusting block 25 moves, the slider 251 will slide in the limiting groove 233, making the movement of the adjusting block 25 more stable. After the adjustment is completed, the bolt 311 is rotated counterclockwise, causing the cam 312 to move upward, thereby pressing against the fixing frame 3 and locking the adjusting block 25. The installation and setting of the upper punch 22 and the lower punch 24 are convenient for replacement, which can meet the connection of terminals and wire harnesses of different sizes. After replacement, the lower punch 24 can be fine-tuned to ensure that the upper punch 22 and the lower punch 24 are always aligned, improving the connection effect between the wire harness and the terminal. The end of the wire harness is then inserted into the terminal 244, and the terminal 244 is placed in the positioning groove 243. At the same time, the protrusion 242 supports and positions the terminal 244. Then, the operator uses the foot switch to control the cylinder 121 to start, which drives the lifting seat 13 to move downward, causing the upper punch 22 to move downward as well. The arc groove 222 will then contact the metal on the terminal 244 and push the metal sheet to bend. Then, the inner protrusion 223 will squeeze the metal sheet, so that the terminal can be rolled and embedded into the wire harness, thereby firmly connecting the terminal and the wire harness and improving the locking effect. Then, the foot switch is stopped, and the cylinder 121 will drive the mounting seat 21 to return to its original position. It should be noted that the signal line of the foot switch is connected to the input port of the controller, and the signal line from the output port of the controller is connected to the coil of the solenoid valve. The air outlet of the solenoid valve is connected to the air inlet of the cylinder 121 through an air pipe, and the exhaust port of the cylinder 121 is connected to an external exhaust device or the atmosphere through an air pipe to realize the control of the cylinder 121.
[0027] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0028] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An instrument wiring harness terminal punching machine, comprising a base (1), wherein a plurality of columns (11) are fixedly connected to the top of the base (1), a fixed seat (12) is fixedly connected to the top of the columns (11), a cylinder (121) is fixedly connected to the top of the fixed seat (12), and a lifting seat (13) is slidably connected to the two columns (11) located at the front, characterized in that, Also includes: A stamping mechanism (2) is located in front of a lifting seat (13). The stamping mechanism (2) includes a mounting seat (21) mounted on the lifting seat (13) by screws. An upper punch (22) is provided on the inner side of the mounting seat (21). A mounting plate (23) is positioned on the top of the base (1). A lower punch (24) and an adjusting block (25) are provided on the top of the mounting plate (23). The lower punch (24) is mounted on the left side of the adjusting block (25) by screws. A positioning groove (243) is provided on the top of the lower punch (24). An arc groove (222) is provided on the bottom of the upper punch (22). An inner protrusion (223) is fixedly connected to the top of the arc groove (222). The bottom of the upper punch (22) is adapted to the top of the lower punch (24), and a terminal (244) is placed in the positioning groove (243) on the lower punch (24).
2. The instrument wiring harness terminal punching machine according to claim 1, characterized in that, The upper punch (22) is fixedly connected to four corners of the top, and a magnetic block (211) is embedded in the top inner side of the mounting base (21). The positioning shaft (221) is positioned and inserted into the mounting base (21). The positioning shaft (221) is used to position the upper punch (22) during installation. The upper punch (22) and the mounting base (21) are locked and fixed with screws.
3. The instrument wiring harness terminal punching machine according to claim 2, characterized in that, The mounting plate (23) has slots on both the left and right sides. A bolt (231) is inserted into the slot. A square block (232) is threaded to the bottom of the bolt (231). A limiting groove (14) is opened on the top of the base (1). The square block (232) is slidably connected in the limiting groove (14). Two positioning blocks (15) are fixedly connected to the top of the base (1). The mounting plate (23) is positioned and inserted into the two positioning blocks (15). The bolt (231) and the square block (232) are used to lock and fix the mounting plate (23). The square block (232) is square and is adapted to the inner wall of the limiting groove (14).
4. The instrument wiring harness terminal punching machine according to claim 3, characterized in that, Two positioning plates (241) are fixedly connected to the right side of the lower punch (24), and a protrusion (242) is fixedly connected to the left side of the lower punch (24). The positioning plates (241) are inserted into the adjusting block (25), and the positioning plates (241) are used to position the lower punch (24) during installation.
5. The instrument wiring harness terminal punching machine according to claim 4, characterized in that, A fixing frame (3) is provided in front of the lower punch (24). The bottom of the fixing frame (3) is fixedly connected to the top of the base (1). The front of the adjusting block (25) is fixedly connected to fixing block one (31) and fixing block two (32). Fixing block two (32) is provided on the right side of fixing block three (33). The bottom of fixing block three (33) is fixedly connected to the top of the base (1). Bolt three (331) is threaded inside fixing block three (331). Two convex discs two (332) are fixedly connected to the left side of bolt three (331).
6. The instrument wiring harness terminal punching machine according to claim 5, characterized in that, The fixing block 1 (31) is internally threaded with bolt 2 (311), and bolt 2 (311) is fixedly connected to the bottom of the cam 1 (312).
7. A punching machine for instrument wiring harness terminals according to claim 6, characterized in that, The fixing frame (3) has a straight groove inside, and the bolt two (311) is set inside the straight groove on the fixing frame (3). The top of the convex plate one (312) is in contact with the top of the inner side of the fixing frame (3), and the two convex plates two (332) are respectively set on the left and right sides of the fixing block two (32).
8. A punching machine for instrument wiring harness terminals according to claim 5, characterized in that, The mounting plate (23) has a limiting groove (233) on the top, and the bottom of the adjusting block (25) is fixedly connected to a slider (251). The slider (251) is slidably connected inside the limiting groove (233), and the bottom of the adjusting block (25) is in contact with the top of the base (1).