High and low temperature resistant stator winding structure

By incorporating heat dissipation holes and rotating baffles around the motor winding frame, the problem of motor winding deformation at high and low temperatures was solved, achieving stable control of winding temperature and improved electrical performance.

CN224684041UActive Publication Date: 2026-08-25CHANGZHOU MINSHENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202522124520.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2026-08-25
Estimated Expiration
2035-10-09

AI Technical Summary

Technical Problem

Motor windings are prone to deformation or gaps under high and low temperature conditions, which affects the magnetic field distribution and electrical performance.

Method used

A high and low temperature resistant stator winding structure was designed. By setting an annular array of heat dissipation holes and rotating baffles around the winding frame, combined with adjustable heat dissipation fins at the bottom of the housing, temperature control and winding position stability can be achieved.

Benefits of technology

Effectively regulate winding temperature to prevent excessively high or low temperatures, ensuring the stability and electrical performance of the winding under high and low temperature conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of high-low temperature resistant stator winding structure, it is related to motor winding technical field, the high-low temperature resistant stator winding structure includes metal shell, the inside of metal shell is placed with upper winding frame and lower winding frame respectively, and still be provided with interval positioning frame between upper winding frame and lower winding frame;The end of metal shell is respectively annular array type and is opened with trapezoidal heat dissipation hole and circular heat dissipation hole, and trapezoidal heat dissipation hole and circular heat dissipation hole are mutually spaced, and every trapezoidal heat dissipation hole side is integrally provided with the bending support towards the inside of metal shell;The utility model, rotating is carried out to rotating barrier piece by switch switch, adjust the position of corresponding through hole on rotating barrier piece, the relative position between corresponding through hole and trapezoidal heat dissipation hole and circular heat dissipation hole, adjust the opening size of heat dissipation port, to control heat dissipation capacity, and then the temperature when upper winding frame and lower winding frame work is adjusted, prevent temperature too high and temperature too low.
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Description

Technical Field

[0001] This utility model specifically relates to the field of motor winding technology, and more specifically to a stator winding structure resistant to high and low temperatures. Background Technology

[0002] The stator winding of a micro motor refers to the coil winding assembly installed in the slots of the motor stator core. It is one of the key components of the motor. Its main function is to generate a magnetic field through current, thereby interacting with the rotor to realize the energy conversion and mechanical movement of the motor. In order to prevent current leakage between different coils or between the coils and the stator core, insulating materials are required.

[0003] However, in practice, it has been noted that temperature has a significant impact on the winding structure of motors, especially at high temperatures. Increased temperature causes the winding material to expand, and as the temperature rises, the hardness of the winding material decreases. This decrease in hardness may make the winding more prone to deformation, thereby changing the shape and spatial position of the winding. In contrast to the expansion at high temperatures, low temperatures cause the winding material to contract. Gaps may form between the winding and the stator slots due to contraction, which can easily lead to displacement during motor operation, thus affecting the magnetic field distribution and electrical performance of the motor. Utility Model Content

[0004] The purpose of this invention is to provide a high and low temperature resistant stator winding structure. The winding frame is surrounded by a ring-shaped array of heat dissipation holes, which, together with an adjustable and switchable heat sink at the bottom of the casing, allow for control of the internal temperature of the winding during operation. This addresses the technical problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A high and low temperature resistant stator winding structure includes a metal shell, an upper winding frame and a lower winding frame are respectively placed on the inner side of the metal shell, and a spacer positioning frame is also provided between the upper winding frame and the lower winding frame. The ends of the metal casing are respectively provided with trapezoidal heat dissipation holes and circular heat dissipation holes in a ring array, and the trapezoidal heat dissipation holes and circular heat dissipation holes are spaced apart from each other. Each trapezoidal heat dissipation hole has an integrally provided bent bracket facing the inside of the metal casing, and a rotating baffle plate is movably connected to the bent bracket.

[0006] As a further technical solution of this utility model, the rotating barrier is attached to the inner end of the metal shell, and the bent bracket passes through the inner side of the rotating barrier. The rotating barrier has corresponding through holes corresponding to the trapezoidal heat dissipation holes and the circular heat dissipation holes.

[0007] As a further technical solution of this utility model, the side of the rotating barrier is integrally provided with a switch lever, and the side of the metal shell is also provided with a sliding groove corresponding to the switch lever, and the switch lever extends through the sliding groove to the side of the metal shell.

[0008] As a further technical solution of this utility model, the upper winding frame and the lower winding frame are respectively provided with heat dissipation holes and ventilation holes in a rectangular array, and the bottom of the lower winding frame is in contact with the bending bracket.

[0009] As a further technical solution of this utility model, the spacer positioning frame has two symmetrically arranged partitions, and each partition has a positioning bent plate arranged in a ring array on its side, and the positioning bent plate is inserted and cooperated with the upper winding frame and the lower winding frame.

[0010] As a further technical solution of this utility model, the end of the partition away from the positioning bend is provided with a positioning hole and a positioning protrusion, and the positioning hole and positioning protrusion are staggered and distributed, and the positioning protrusions in two adjacent partitions are inserted into the positioning hole in another partition.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This utility model uses a switch to rotate a rotating barrier plate, adjusting the position of the corresponding through hole on the rotating barrier plate. By adjusting the relative position between the corresponding through hole and the trapezoidal and circular heat dissipation holes, the opening size of the heat dissipation port is adjusted, thereby controlling the heat dissipation capacity and regulating the temperature of the upper and lower winding frames during operation to prevent excessively high or low temperatures. In this invention, the heat dissipation holes on the upper winding frame and the ventilation holes on the lower winding frame can increase the airflow, so that the temperature around the upper and lower winding frames can be balanced. Furthermore, since the lower winding frame is close to the heat dissipation port, it can dissipate heat more easily, thereby further controlling the temperature of the upper and lower winding frames during operation. This invention uses a spacer positioning frame to separate the upper winding frame and the lower winding frame, preventing the two sets of windings from interfering with each other. The positioning protrusions arranged in a ring array in the spacer positioning frame can play a positioning role, ensuring the relative position between the upper winding frame and the lower winding frame and preventing movement. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model in use.

[0013] Figure 2 This utility model Figure 1 A schematic diagram of the bottom structure.

[0014] Figure 3This is a schematic diagram showing the position and structure of the upper winding frame and the lower winding frame in this utility model.

[0015] Figure 4 This utility model Figure 3 A schematic diagram of the split structure.

[0016] Figure 5 This is a schematic diagram of the internal structure of the metal shell in this utility model.

[0017] Figure 6 This utility model Figure 5 A magnified view of a portion of the image.

[0018] Figure 7 This is a three-dimensional structural diagram of the intermediate positioning frame of this utility model.

[0019] Figure 8 This utility model Figure 7 A schematic diagram of the bottom structure.

[0020] In the picture: Central shaft-1, metal casing-2, trapezoidal heat dissipation hole-21, circular heat dissipation hole-22, bent bracket-23, slide groove-24, upper winding frame-3, heat dissipation hole-31, lower winding frame-4, ventilation hole-41, spacer positioning frame-5, partition plate-51, positioning bent plate-52, positioning hole-53, positioning protrusion-54, rotating barrier plate-6, corresponding through hole-61, switch lever-62. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-8 This utility model provides a high and low temperature resistant stator winding structure, including a metal shell 2, an upper winding frame 3 and a lower winding frame 4 respectively placed on the inner side of the metal shell 2, and a spacer positioning frame 5 is also provided between the upper winding frame 3 and the lower winding frame 4. The ends of the metal casing 2 are respectively provided with trapezoidal heat dissipation holes 21 and circular heat dissipation holes 22 in a ring array, and the trapezoidal heat dissipation holes 21 and circular heat dissipation holes 22 are spaced apart from each other. Each trapezoidal heat dissipation hole 21 is integrally provided with a bent bracket 23 facing the inside of the metal casing 2, and a rotating baffle plate 6 is movably connected to the bent bracket 23.

[0023] In this embodiment, the rotating barrier 6 is attached to the inner end of the metal shell 2, and the bent bracket 23 passes through the inner side of the rotating barrier 6. The rotating barrier 6 has corresponding through holes 61 that correspond to the trapezoidal heat dissipation hole 21 and the circular heat dissipation hole 2.

[0024] Furthermore, the rotating barrier plate 6 has an integrally formed switch lever 62 on its side, and the metal housing 2 also has a groove 24 corresponding to the switch lever 62 on its side, and the switch lever 62 extends through the groove 24 to the side of the metal housing 2.

[0025] By adopting the above technical solution, the rotating barrier plate 6 is rotated by the switch lever 62, and the position of the corresponding through hole 61 on the rotating barrier plate 6 is adjusted. By adjusting the relative position between the corresponding through hole 61 and the trapezoidal heat dissipation hole 21 and the circular heat dissipation hole 22, the opening size of the heat dissipation port is adjusted, thereby controlling the heat dissipation capacity and regulating the temperature of the upper winding frame 3 and the lower winding frame 4 during operation to prevent the temperature from being too high or too low.

[0026] Furthermore, the upper winding frame 3 and the lower winding frame 4 are respectively provided with heat dissipation holes 31 and ventilation holes 41 in a rectangular array on both sides, and the bottom of the lower winding frame 4 is in contact with the bent bracket 23.

[0027] By adopting the above technical solution, the heat dissipation holes 31 opened on the upper winding frame 3 and the ventilation holes 41 opened on the lower winding frame 4 can increase the airflow, so that the temperature around the upper winding frame 3 and the lower winding frame 4 can be balanced. Furthermore, since the lower winding frame 4 is close to the heat dissipation port, it can dissipate heat more easily, thereby further controlling the temperature of the upper winding frame 3 and the lower winding frame 4 during operation.

[0028] Furthermore, the spacer positioning frame 5 has two symmetrically arranged partitions 51, and each partition 51 has a positioning bent plate 52 arranged in a ring array on its side, and the positioning bent plate 52 is inserted and engaged with the upper winding frame 3 and the lower winding frame 4.

[0029] More specifically, the end of the partition 51 away from the positioning curved plate 52 is provided with a positioning hole 53 and a positioning protrusion 54, and the positioning hole 53 and the positioning protrusion 54 are staggered and distributed, and the positioning protrusion 54 in two adjacent partitions 51 are inserted into the positioning hole 53 in another partition 51.

[0030] By adopting the above technical solution, the upper winding frame 3 and the lower winding frame 4 are separated by the spacer positioning frame 5 to prevent the two windings from interfering with each other. In addition, the positioning protrusions 54 arranged in a ring array in the spacer positioning frame 5 can play a positioning role, ensuring the relative position between the upper winding frame 3 and the lower winding frame 4 and preventing movement.

[0031] Furthermore, the side of the metal shell 2 is provided with a through groove, and the ends of the upper winding frame 3 and the lower winding frame 4 extend through the through groove to the side of the metal shell 2. The wires in the upper winding frame 3 and the lower winding frame 4 are respectively fixedly connected to the side of the upper winding frame 3 and the lower winding frame 4.

[0032] Furthermore, a central shaft 1 is fixedly connected to the inner side of the metal shell 2, and the end of the central shaft 1 passes through the upper winding frame 3 and the lower winding frame 4 and is fixedly connected to the bottom of the metal shell 2.

[0033] The working principle of this utility model is as follows: In use, firstly, the upper winding frame 3 and the lower winding frame 4 are installed inside the metal casing 2. Then, the rotating baffle 6 is rotated using the switch lever 62 to adjust the position of the corresponding through hole 61 on the rotating baffle 6. By adjusting the relative position between the corresponding through hole 61 and the trapezoidal heat dissipation hole 21, the size of the heat dissipation opening and the switch are controlled. When the internal temperature is high, the corresponding through hole 61 can be adjusted to completely overlap with the trapezoidal heat dissipation hole 21, ensuring heat dissipation inside the metal casing 2. Furthermore, the corresponding heat dissipation holes 31 on the upper winding frame 3 and the lower winding frame 4... The vent 41 allows airflow between the upper and lower parts of the metal casing 2, resulting in a more uniform temperature inside the metal casing 2. Finally, the internal heat is promptly discharged through the fully opened heat dissipation vents. When the temperature is low, rotating the rotating baffle 6 causes the corresponding through holes 61 and trapezoidal heat dissipation holes 21 to be staggered, completely closing the heat dissipation vents. The temperature generated by the windings in the upper winding frame 3 and lower winding frame 4 during operation is used to raise the temperature. Furthermore, the corresponding heat dissipation holes 31 and vent holes 41 on the upper winding frame 3 and lower winding frame 4 can achieve a certain temperature balance, thereby improving the high and low temperature resistance of the winding structure.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A stator winding structure resistant to high and low temperatures, characterized in that: It includes a metal shell (2), and an upper winding frame (3) and a lower winding frame (4) are placed on the inner side of the metal shell (2), and a spacer positioning frame (5) is provided between the upper winding frame (3) and the lower winding frame (4). The ends of the metal shell (2) are respectively provided with trapezoidal heat dissipation holes (21) and circular heat dissipation holes (22) in a ring array, and the trapezoidal heat dissipation holes (21) and circular heat dissipation holes (22) are spaced apart from each other. Each trapezoidal heat dissipation hole (21) is integrally provided with a bent bracket (23) facing the inside of the metal shell (2) on its side, and a rotating baffle plate (6) is movably connected to the bent bracket (23).

2. The high and low temperature resistant stator winding structure according to claim 1, characterized in that: The rotating barrier (6) is attached to the inner end of the metal shell (2), and the bent bracket (23) passes through the inner side of the rotating barrier (6). The rotating barrier (6) has corresponding through holes (61) corresponding to the trapezoidal heat dissipation hole (21) and the circular heat dissipation hole (22).

3. The high and low temperature resistant stator winding structure according to claim 2, characterized in that: The rotating barrier (6) has an integrally provided switch lever (62) on its side, and the metal shell (2) also has a groove (24) corresponding to the switch lever (62) on its side, and the switch lever (62) extends through the groove (24) to the side of the metal shell (2).

4. The high and low temperature resistant stator winding structure according to claim 3, characterized in that: The upper winding frame (3) and the lower winding frame (4) are respectively provided with heat dissipation holes (31) and ventilation holes (41) in a rectangular array on both sides, and the bottom of the lower winding frame (4) is in contact with the bending bracket (23).

5. The high and low temperature resistant stator winding structure according to claim 4, characterized in that: The spacer positioning frame (5) has two symmetrically arranged partitions (51). Each partition (51) has a positioning bent plate (52) arranged in a ring array on its side, and the positioning bent plate (52) is inserted and engaged with the upper winding frame (3) and the lower winding frame (4).

6. The high and low temperature resistant stator winding structure according to claim 5, characterized in that: The partition (51) is provided with a positioning hole (53) and a positioning protrusion (54) at the end away from the positioning bend (52), and the positioning hole (53) and the positioning protrusion (54) are staggered and distributed, and the positioning protrusion (54) in two adjacent partitions (51) are inserted into the positioning hole (53) in another partition (51).