A heating assembly waterproof structure of a silicon powder heater

By installing a cover plate and a water guide groove at the end of the junction box of the silicon powder heater, combined with a sealing structure, the waterproofing problem of the silicon powder heater in humid environments is solved, improving the waterproofing effect and stability of the equipment.

CN224684375UActive Publication Date: 2026-08-25四川永祥能源科技有限公司
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Patent Information

Application Number
CN202522000032.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-08-25
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

Existing silicon powder heaters are not waterproof in humid environments, leading to frequent water ingress problems in the heating wires. Existing improvement measures are either costly or not adaptable enough.

Method used

A cover plate is installed at the end of the junction box, and a water guide channel is installed on the cover plate to guide rainwater. Combined with the rain shield and sealing structure, the waterproof effect is improved.

Benefits of technology

It effectively diverts rainwater, improves the waterproof performance of the silicon powder heater, prevents the heating wire from getting damp, and ensures stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of heating component waterproof structure of silicon powder heater, the purpose is to solve the technical problem of poor waterproof effect of the heating component of existing silicon powder heater.The waterproof structure includes: junction box, its one side is equipped with power supply terminal, one end of heating component is located in the junction box;Bottom plate, located in one end of the junction box, the bottom plate has the through-hole for the heating component to pass through;Cover plate, located in the other end of the junction box, the edge of the cover plate is equipped with water guide groove;Support flange, located in the middle of the heating component, and can be connected with blind pipe;Rain shield, cover the gap outer periphery of the support flange and the blind pipe connection place.The heating component waterproof structure is by setting cover plate in the end of junction box, and setting water guide groove on cover plate, by water guide groove to the effect of dredging, to improve waterproof effect.
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Description

Technical Field

[0001] This utility model relates to a silicon powder heater, specifically to a waterproof structure for the heating component of a silicon powder heater. Background Technology

[0002] Silicon powder heaters are core equipment in the cold hydrogen chemical process, and the stable operation of their heating components (mainly heating wires) is crucial to production efficiency and product quality. Currently, although there is considerable research on heating wire materials in China, with materials such as nickel-chromium alloys and iron-chromium-aluminum alloys being widely used, their corrosion resistance in humid environments remains insufficient.

[0003] While existing technologies have explored waterproof design for heaters, such as using shell materials with better sealing or adding waterproof layers, the waterproof effect is not ideal in high-temperature and high-humidity environments, leading to frequent water ingress problems in the heating wire.

[0004] Alternatively, breakthroughs could be made in the materials and waterproof design of the heating wire, such as developing new composite materials, adopting multi-layer insulation structures or nano-coating technology, but these methods are more expensive and their adaptability in certain working conditions needs to be improved. Utility Model Content

[0005] To address the technical problem of poor waterproofing in existing silicon powder heater heating components, this utility model provides a waterproof structure for the heating component of a silicon powder heater. By setting a cover plate at the end of the junction box and setting a water guide groove on the cover plate, the water guide groove plays a role in diverting rainwater, thereby improving the waterproofing effect.

[0006] The technical solution of this utility model is:

[0007] A waterproof heating component structure for a silicon powder heater, comprising:

[0008] A junction box with a power terminal on one side, and one end of the heating assembly located inside the junction box;

[0009] A base plate is located at one end of the junction box, and the base plate has a through hole for the heating assembly to pass through;

[0010] A cover plate is provided at the other end of the junction box, and the edge of the cover plate is provided with a water guide groove.

[0011] A receiving flange is located in the middle of the heating assembly and can be connected to a blind pipe;

[0012] A rain shield covers the outer periphery of the gap between the receiving flange and the blind pipe connection.

[0013] Optionally, the end of the junction box is threaded to the cover plate, and a sealing strip is provided on the connection end face.

[0014] Optionally, the water guide channel is provided on one side of the cover plate and is located on the side of the cover plate where it connects to the junction box.

[0015] Optionally, the outer diameter of the cover plate is larger than the outer diameter of the junction box, and the water guide groove is annular and located outside the junction box.

[0016] Optionally, the base plate and the end of the junction box are tightly welded together as an integral structure.

[0017] Optionally, the rain shield has an annular structure, and a sealant is provided between the rain shield and the receiving flange.

[0018] Optionally, a sealant is provided between the base plate and the heating assembly.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] By installing a cover plate at the end of the junction box and a water guide channel on the cover plate, the water guide channel can divert rainwater, thereby improving the waterproof effect. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0024] Figure 3 for Figure 1 Enlarged diagram of point B in the middle. Detailed Implementation

[0025] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0026] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0028] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0029] Example:

[0030] See Figure 1 , Figure 2 and Figure 3 This embodiment discloses a waterproof structure for the heating component of a silicon powder heater, including a junction box 10, a base plate 20, a cover plate 30, a receiving flange 40, and a rain shield 50. The junction box 10 is a cylindrical structure with through-type structures at both ends.

[0031] A cover plate 30 is provided at one end of the junction box 10, and a base plate 20 is provided at the other end.

[0032] Specifically, the base plate 20 has a through hole through which the heating element 60 can pass. The base plate 20 and the junction box 10 are tightly connected by welding, and the welding must be complete to ensure there are no gaps between the base plate 20 and the junction box 10, thereby preventing rainwater from seeping into the interior of the junction box 10. In addition, a sealant is applied between the heating element 60 and the base plate 20, which ensures the airtightness of the through hole.

[0033] The cover plate 30 is threaded to the end of the junction box 10. The cover plate 30 is also circular, and its outer diameter is larger than that of the junction box 10. Specifically, a ring-shaped protruding connecting portion is provided on one side of the cover plate 30, with external threads on its outer periphery and internal threads on the inner side of the end of the junction box 10. This allows the cover plate 30 to connect to the junction box 10 via the connecting portion.

[0034] The outer edge of the cover plate 30 protrudes from the outer surface of the junction box 10, and a water guide groove 31 is provided at the protruding position of the cover plate 30. The water guide groove 31 is annular and located on the side where the cover plate 30 is connected to the junction box 10, so that the water guide groove 31 can guide the rainwater on the side where the cover plate 30 is connected to the junction box 10.

[0035] The receiving flange 40 is located in the middle of the heating assembly 60 and can be connected to the blind pipe 70 (the part of the heater that is in operation) via the receiving flange 40.

[0036] The rain shield 50 is installed on the outer periphery of the gap at the connection between the receiving flange 40 and the blind pipe 70.

[0037] The rain shield 50 has an annular structure. After the receiving flange 40 and the blind pipe 70 are connected, their outer surfaces are on the same circumferential surface. The annular rain shield 50 covers the gap at the connection between the receiving flange 40 and the blind pipe 70, thus preventing rainwater from seeping into the gap between them. Generally, sealant is provided between the rain shield 50 and the receiving flange 40. This sealant covers the gap between the receiving flange 40 and the blind pipe 70. The pressure exerted by the rain shield 50 on the sealant further prevents moisture from entering the blind pipe 70.

[0038] Preferably, a sealing strip is provided at the connection end face between the junction box 10 and the cover plate 30. The junction box 10 and the cover plate 30, which are connected by threads, exert a squeezing effect on the sealing strip, which can further prevent moisture from entering the junction box 10.

[0039] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A waterproof structure for the heating component of a silicon powder heater, characterized in that, include: A junction box with a power terminal on one side, and one end of the heating assembly located inside the junction box; A base plate is located at one end of the junction box, and the base plate has a through hole for the heating assembly to pass through; A cover plate is provided at the other end of the junction box, and the edge of the cover plate is provided with a water guide groove. A receiving flange is located in the middle of the heating assembly and can be connected to a blind pipe; A rain shield covers the outer periphery of the gap between the receiving flange and the blind pipe connection.

2. The waterproof structure of the heating component of the silicon powder heater according to claim 1, characterized in that, The junction box is threaded to the cover plate, and a sealing strip is provided on the connection end face.

3. The waterproof structure of the heating component of the silicon powder heater according to claim 1, characterized in that, The water guide channel is located on one side of the cover plate and on the side where the cover plate connects to the junction box.

4. The waterproof structure of the heating component of the silicon powder heater according to claim 1, characterized in that, The outer diameter of the cover plate is larger than the outer diameter of the junction box, and the water guide groove is annular and located outside the junction box.

5. The waterproof structure of the heating component of the silicon powder heater according to claim 1, characterized in that, The base plate and the end of the junction box are tightly welded together as a single structure.

6. The waterproof structure of the heating component of the silicon powder heater according to claim 1, characterized in that, The rain shield has a ring structure, and a sealant is provided between the rain shield and the receiving flange.

7. The waterproof structure of the heating component of the silicon powder heater according to claim 1, characterized in that, A sealant is provided between the base plate and the heating component.