A compound emulsifier mixing device
Patent Information
- Application Number
- CN202521885758.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-03
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-03
AI Technical Summary
[0003]而复配乳化剂在生产时需要对不同乳化剂进行混合,现有的搅拌罐一般是整体式结构,其底部设置排料头,混合后,将排料头打开即可排出,此种结构的搅拌罐的内部清洗麻烦,同时,有些乳化剂混合后,其希望将整个罐体移动到所需要使用的场地使用,现有的这种搅拌混合装置无法满足使用需要
[0014] Its inner cylinder can be directly disassembled and removed as needed, making it convenient for mobile use and meeting the needs of mobile use. Moreover, since the upper cylinder and inner cylinder can be disassembled, it is easy to clean the inside.
Smart Images

Figure CN224686747U_ABST
Abstract
Description
Technical fields:
[0001] This utility model relates to the field of food processing equipment technology, and more specifically to a compound emulsifier mixing device. Background technology:
[0002] Food emulsifiers can be widely used in the food industry, in bread, cakes, steamed buns and other foods. They can preserve freshness, whiten, increase volume, soften and resist aging. They also have the special effect of strengthening dough gluten and increasing dough softness. They are especially suitable for flour used in my country's bread production industry. When added to noodles, they can greatly increase the resistance to boiling.
[0003] When producing compound emulsifiers, different emulsifiers need to be mixed. Existing mixing tanks are generally of an integral structure with a discharge head at the bottom. After mixing, the discharge head can be opened to discharge the mixture. The internal cleaning of this type of mixing tank is troublesome. In addition, some emulsifiers require the entire tank to be moved to the site where they are to be used after mixing. Existing mixing devices cannot meet these needs. Utility Model Content:
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a compound emulsifier mixing device. Its inner cylinder can be directly disassembled and removed as needed, making it convenient for mobile use and meeting the needs of mobile use. Its interior is also easy to clean.
[0005] The solution of this utility model to the aforementioned technical problem is:
[0006] A compound emulsifier mixing device includes a fixed base plate, on the left and right sides of the middle of the top surface of the fixed base plate, vertical fixing plates are fixed, an upper cylinder is fixed on a connecting block fixed on the upper inner side wall of the two vertical fixing plates, a stirring assembly is fixed in the middle of the top surface of the top plate of the upper cylinder, the stirring shaft of the stirring assembly is inserted into the middle through hole of the top plate of the upper cylinder, the bottom end of the stirring shaft extends into the upper cylinder, and a stirring impeller is fixed at its bottom end;
[0007] A rear support frame is fixed to the rear part of the top surface of the fixed base plate. A vertical lifting mechanism is fixed to the front wall of the middle part of the front vertical plate of the rear support frame. A vertical connecting plate is installed on the front wall of the lifting block of the vertical lifting mechanism. A horizontal lifting plate is fixed to the bottom end of the vertical connecting plate. The inner cylinder is placed on the top surface of the horizontal lifting plate. The inner cylinder is inserted into the upper cylinder. The top surface of the inner cylinder is pressed against the bottom surface of the top plate of the upper cylinder. The stirring shaft is inserted into the inner cylinder.
[0008] Multiple circular positioning blocks are fixed on the top surface of the horizontal lifting plate, and multiple positioning recesses are formed on the bottom surface of the bottom plate of the inner cylinder. The circular positioning blocks are inserted into the corresponding positioning recesses and cooperate with the positioning recesses. The bottom surface of the bottom plate of the inner cylinder presses against the top surface of the horizontal lifting plate, and the top edge of the bottom plate of the inner cylinder presses against the bottom end surface of the upper cylinder.
[0009] A positioning block is fixed in the middle of the rear wall of the upper part of the vertical connecting plate. The positioning block is inserted into a positioning slot formed in the middle of the front wall of the lifting block, and it cooperates with the positioning slot.
[0010] The top front surface of the lifting block is fixed with upper connecting blocks that extend to the left and right sides of the lifting block. Rotary pressing cylinders are fixed on the rear wall of the left and right sides of the upper connecting blocks. The pressing blocks on the rotating shaft push rods of all the rotary pressing cylinders press against the front wall of the upper part of the vertical connecting plate.
[0011] A push cylinder is fixed on the rear wall of the front vertical plate of the rear support frame below the vertical lifting mechanism. The front end of the push cylinder's push rod extends out of the front wall of the front vertical plate of the rear support frame and is fixed with a push block. The left and right sides of the front wall of the push block are formed with grooves. A permanent magnet block is inserted into the groove and fixed on the push block. The front wall of the permanent magnet block is flush with the front wall of the push block. The front wall of the permanent magnet block corresponds to the lower rear wall of the vertical connecting plate.
[0012] The top plate of the upper cylinder is formed with a feed through hole. The bottom of the feed pipe is inserted into the feed through hole, and its outer side wall is welded and fixed to the inner side wall of the feed through hole. The top of the feed pipe is screwed with a feed cover, and the bottom end of the feed pipe faces the inside of the inner cylinder.
[0013] The outstanding effect of this utility model is:
[0014] Its inner cylinder can be directly disassembled and removed as needed, making it convenient for mobile use and meeting the needs of mobile use. Moreover, since the upper cylinder and inner cylinder can be disassembled, it is easy to clean the inside. Attached image description:
[0015] Figure 1 This is a partial structural schematic diagram of the present invention;
[0016] Figure 2 This is a partial side view of the present invention with the inner cylinder and upper cylinder components removed;
[0017] Figure 3 yes Figure 1 A magnified view of a portion of the image. Detailed implementation method:
[0018] For example, see below. Figures 1 to 3As shown, a compound emulsifier mixing device includes a fixed base plate 10. Vertical fixing plates 11 are fixed on both the left and right sides of the middle of the top surface of the fixed base plate 10. An upper cylinder 20 is fixed on a connecting block 12 fixed on the upper inner sidewall of the two vertical fixing plates 11. A stirring assembly 30 is fixed in the middle of the top surface of the top plate of the upper cylinder 20. The stirring shaft of the stirring assembly 30 is inserted into the middle through hole of the top plate of the upper cylinder 20. The bottom end of the stirring shaft extends into the upper cylinder 20, and a stirring impeller is fixed at its bottom end.
[0019] A rear support frame 40 is fixed to the rear part of the top surface of the fixed base plate 10. A vertical lifting mechanism 50 is fixed to the front wall of the middle part of the front vertical plate of the rear support frame 40. A vertical connecting plate 52 is installed on the front wall of the lifting block 51 of the vertical lifting mechanism 50. A horizontal lifting plate 53 is fixed to the bottom end of the vertical connecting plate 52. The inner cylinder 60 is placed on the top surface of the horizontal lifting plate 53. The inner cylinder 60 is inserted into the upper cylinder 20. The outer side wall of the inner cylinder 60 is close to or near the inner side wall of the upper cylinder 20 (it is necessary to ensure that the inner cylinder 60 can be lifted and lowered along the upper cylinder 20 and that the two are not easily jammed). The top surface of the inner cylinder 60 is pressed against the bottom surface of the top plate of the upper cylinder 20. The stirring shaft is inserted into the inner cylinder 60.
[0020] The top plate of the upper cylinder 20 has a central through hole formed in the middle. The stirring assembly 30 includes a main fixing plate, which is fixed to the top surface of the top plate of the upper cylinder 20 and covers the central through hole. A stirring motor 31 is fixed in the middle of the top surface of the main fixing plate. The upper part of the stirring shaft is movably connected to the main fixing plate through a bearing. The output shaft of the stirring motor 31 is a spline shaft, which is inserted into the spline hole at the top of the stirring shaft and drives the stirring shaft to rotate. Multiple support rods are fixed on the bottom edge of the main fixing plate. All support rods are inserted into the central through hole of the upper cylinder 20 and extend into the inner cylinder 60. The bottom ends of all support rods are fixed to the same bottom fixing plate. The lower part of the stirring shaft is movably connected to the bottom fixing plate. The bottom of the stirring shaft extends out of the bottom fixing plate and is fixed with a stirring impeller. A protective sleeve is fixed on the bottom surface of the bottom fixing plate. Multiple vertical through grooves are formed on the side wall of the protective sleeve. The stirring impeller is in the protective sleeve. An intermediate impeller is fixed in the middle of the stirring shaft.
[0021] Furthermore, multiple circular positioning blocks 531 are fixed on the top surface of the horizontal lifting plate 53, and multiple positioning recesses are formed on the bottom surface of the bottom plate of the inner cylinder 60. The circular positioning blocks 531 are inserted into the corresponding positioning recesses and cooperate with the positioning recesses. The bottom surface of the bottom plate of the inner cylinder 60 presses against the top surface of the horizontal lifting plate 53, and the top surface of the edge of the bottom plate of the inner cylinder 60 presses against the bottom end surface of the upper cylinder 20.
[0022] Furthermore, a positioning block 54 is fixed in the middle of the upper rear wall of the vertical connecting plate 52. The positioning block 54 is inserted into the positioning slot 511 formed in the middle of the front wall of the lifting block 51, and it cooperates with the positioning slot 511.
[0023] Furthermore, the top front surface of the lifting block 51 is fixed with an upper connecting block 55 that extends to the left and right sides of the lifting block 51. Rotary pressing cylinders 56 are fixed on the rear wall of the left and right sides of the upper connecting block 55. The pressing blocks 561 on the rotating shaft push rods of all the rotary pressing cylinders 56 press against the front wall of the upper part of the vertical connecting plate 52.
[0024] Furthermore, the rear wall of the lifting block 51 is fixed with guide blocks 512 extending to the left and right, and the left and right sides of the front wall of the front vertical plate of the rear support frame 40 are both fixed with vertical guide rails 41, which are inserted into the vertically extending guide groove formed in the middle of the rear wall of the corresponding guide block 512.
[0025] Furthermore, guide sliders 1 are fixed on the left and right sides of the bottom surface of the horizontal lifting plate 53, and bottom guide rails 13 extending forward and backward are fixed on the top surface of the corresponding fixed base plate 10. The bottom guide rails 13 cooperate with the guide grooves extending forward and backward formed in the middle of the bottom surface of the guide sliders 1.
[0026] The left and right side walls of the bottom guide rail 13 are inclined walls, with the tops of the two inclined walls close to each other and the bottoms far apart, and the guide groove cooperates with the bottom guide rail 13.
[0027] Furthermore, the vertical lifting mechanism 50 includes intermediate connecting plates 57 fixed to the upper and lower parts of the front wall of the front vertical plate of the rear support frame 40. The two ends of the vertical lifting screw 571 are movably connected to the two intermediate connecting plates 57 through bearings. A lifting motor 58 is fixed in the middle of the top surface of the upper intermediate connecting plate 57. The output shaft of the lifting motor 58 is a spline shaft, which is inserted into the spline hole at the top of the vertical lifting screw 571 and drives the vertical lifting screw 571 to rotate. The lifting block 51 is screwed onto the vertical lifting screw 571.
[0028] Furthermore, a push cylinder 70 is fixed on the rear wall of the front vertical plate of the rear support frame 40 below the vertical lifting mechanism 50. The front end of the push rod of the push cylinder 70 extends out of the front wall of the front vertical plate of the rear support frame 40 and is fixed with a push block 71. The left and right sides of the front wall of the push block 71 are formed with grooves. The permanent magnet block 72 is inserted into the groove and fixed on the push block 71. The front wall of the permanent magnet block 72 is flush with the front wall of the push block 71 and corresponds to the lower rear wall of the vertical connecting plate 52.
[0029] Furthermore, the top plate of the upper cylinder 20 is formed with a feed through hole, the bottom of the feed pipe 21 is inserted into the feed through hole, its outer side wall is welded and fixed to the inner side wall of the feed through hole, the top of the feed pipe 21 is screwed with a feed cover 22, and the bottom end of the feed pipe 21 faces the inside of the inner cylinder 60.
[0030] The top plate of the upper cylinder 20 has a through hole formed on its edge. A one-way valve sleeve 23 is inserted into the through hole, with its outer side wall tightly against the inner side wall of the through hole. An annular groove is formed on the inner side wall of the through hole, and a sealing ring is nested in the annular groove. The inner side wall of the sealing ring presses against the outer side wall of the one-way valve sleeve 23. An upper fixing plate 24 is fixed to the top of the one-way valve sleeve 23. The upper fixing plate 24 is fixed to the top surface of the top plate of the upper cylinder 20 and covers the through hole. The bottom plate of the one-way valve sleeve 23 has multiple lower through holes formed on its edge. A clamping plate 25 is inserted into the one-way valve sleeve 23. 25 covers all the lower through holes. The lower sleeve is fixed in the middle of the top surface of the clamping plate 25. The upper sleeve is fixed in the middle of the bottom surface of the upper fixing plate 24. The lower part of the upper sleeve is inserted into the lower sleeve. The lower outer side wall of the upper sleeve is close to the inner side wall of the lower sleeve. The clamping spring 26 is inserted in the upper sleeve and the lower sleeve. The top end of the clamping spring 26 is applied to the bottom surface of the upper fixing plate 24. The bottom end of the clamping spring 26 is applied to the top surface of the clamping plate 25. The edge of the upper fixing plate 24 is formed with multiple exhaust holes. There is a gap between the outer side wall of the clamping plate 25 and the inner side wall of the one-way valve sleeve 23.
[0031] A sealing ring is nested in an annular groove on the upper inner wall of the lower sleeve, with the inner wall of the sealing ring tightly against the outer wall of the upper sleeve. This sealing ring ensures that external materials will not enter the lower and upper sleeves when they move up and down.
[0032] In this embodiment, all electrical components and the electrical components of the hydraulic system connected to the cylinder are electrically connected to the control host via electrical connection lines. The operation is controlled by the control host. All control in this embodiment is performed manually on the control host.
[0033] In this embodiment, the inner cylinder 60 can be placed on the top surface of the horizontal lifting plate 53. The circular positioning block 531 is inserted into the corresponding positioning recess and cooperates with the positioning recess to support and position the inner cylinder 60. At this time, the push rod of the pushing cylinder 70 is in the pushed-out state, and the front wall surface of its permanent magnet block 72 is flush with the front wall surface of the pusher block 71 and presses against the lower rear wall surface of the vertical connecting plate 52 to attract and fix it.
[0034] Then, by pushing the push rod of the hydraulic cylinder 70 to retract, the horizontal lifting plate 53 is moved backward. At this time, the lifting block 51 is at the bottom, and its bottom surface is close to the lower proximity switch fixed on the middle connecting plate 57 below. The proximity switch senses the lifting block 51, indicating that it has moved into place. As the horizontal lifting plate 53 moves backward, its positioning block 54 will be inserted into the positioning slot 511 formed in the middle of the front wall of the lifting block 51. At the same time, the left end face of the horizontal lifting plate 53 presses against the limiting block fixed on the top surface of the fixed base plate 10 between the two bottom guide rails 13, realizing the positioning of the horizontal lifting plate 53. Due to the obstruction of the limiting block, the pushing... When the push rod of the hydraulic cylinder 70 continues to retract, the push block 71 and the permanent magnet block 72 are separated from the vertical connecting plate 52. The push block 71 moves in about 5 seconds during this process. The program set in the control host also stipulates that other operations cannot be performed within this time. Then, the corresponding switch of the control host is manually pressed to make the lifting motor 58 run, the lifting block 51 is lifted, and the inner cylinder 60 is extended into the upper cylinder 20 until the lifting block 51 is sensed by the proximity switch fixed on the bottom surface of the upper intermediate connecting plate 57, indicating that it has moved into place. At this time, the elastic sealing layer fixed on the bottom end surface of the inner cylinder 60 presses against the bottom surface of the top plate of the upper cylinder 20.
[0035] At this time, by pressing the corresponding control button on the control host, the rotating shaft push rods of the two rotating clamping cylinders 56 are moved, causing the clamping block 561 to press against the front wall surface of the upper part of the vertical connecting plate 52, further fixing it. Then, the feed cover 22 is opened, and various materials that need to be compounded are poured into the inner cylinder 60 from the feed pipe 21. After the material is added, the feed cover 22 is closed, and the stirring motor 31 is run to achieve stirring, mixing the materials inside to form a compound emulsifier. During mixing, if gas is generated, the pressure will increase, which will lift the clamping plate 25, causing the clamping spring 26 to be compressed. The gas will be discharged from the multiple exhaust holes formed on the edge of the upper fixed plate 24 to achieve pressure reduction.
[0036] After completion, the rotating shaft push rod of the rotating clamping cylinder 56 returns to its original position, the lifting motor 58 runs, and the lifting block 51 descends. At this time, the inner cylinder 60 is moved out of the upper cylinder 20. Then, by pushing the push rod of the hydraulic cylinder 70, the inner cylinder 60 can be moved to its full position, and the inner cylinder 60 can be moved out and placed on the transport vehicle. It can then be moved to the processing area for use, which is very convenient. Since the inner cylinder 60 and the upper cylinder 20 can be disassembled, it is easy to clean the inside.
[0037] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.
Claims
1. A compound emulsifier mixing device, comprising a fixed base plate (10), characterized in that: Vertical fixing plates (11) are fixed on both the left and right sides of the middle of the top surface of the fixed base plate (10). The upper cylinder (20) is fixed on the connecting block (12) fixed on the upper inner side wall of the two vertical fixing plates (11). A stirring assembly (30) is fixed in the middle of the top surface of the top plate of the upper cylinder (20). The stirring shaft of the stirring assembly (30) is inserted into the middle through hole of the top plate of the upper cylinder (20). The bottom end of the stirring shaft extends into the upper cylinder (20), and a stirring impeller is fixed at its bottom end. A rear support frame (40) is fixed to the rear part of the top surface of the fixed base plate (10). A vertical lifting mechanism (50) is fixed to the front wall of the middle part of the front vertical plate of the rear support frame (40). A vertical connecting plate (52) is installed on the front wall of the lifting block (51) of the vertical lifting mechanism (50). A horizontal lifting plate (53) is fixed to the bottom end of the vertical connecting plate (52). The inner cylinder (60) is placed on the top surface of the horizontal lifting plate (53). The inner cylinder (60) is inserted into the upper cylinder (20). The top surface of the inner cylinder (60) is pressed against the bottom surface of the top plate of the upper cylinder (20). The stirring shaft is inserted into the inner cylinder (60).
2. The compound emulsifier mixing device according to claim 1, characterized in that: Multiple circular positioning blocks (531) are fixed on the top surface of the horizontal lifting plate (53). Multiple positioning recesses are formed on the bottom surface of the bottom plate of the inner cylinder (60). The circular positioning blocks (531) are inserted into the corresponding positioning recesses and cooperate with the positioning recesses. The bottom surface of the bottom plate of the inner cylinder (60) presses against the top surface of the horizontal lifting plate (53). The top surface of the edge of the bottom plate of the inner cylinder (60) presses against the bottom end surface of the upper cylinder (20).
3. The compound emulsifier mixing device according to claim 1, characterized in that: A positioning block (54) is fixed in the middle of the rear wall of the upper part of the vertical connecting plate (52). The positioning block (54) is inserted into the positioning slot (511) formed in the middle of the front wall of the lifting block (51), and it cooperates with the positioning slot (511).
4. The compound emulsifier mixing device according to claim 1, characterized in that: The top front surface of the lifting block (51) is fixed with an upper connecting block (55) that extends to the left and right sides of the lifting block (51). Rotary pressing cylinders (56) are fixed on the rear wall of the left and right sides of the upper connecting block (55). The pressing blocks (561) on the rotating shaft push rods of all the rotary pressing cylinders (56) press against the front wall of the upper part of the vertical connecting plate (52).
5. The compound emulsifier mixing device according to claim 1, characterized in that: The lifting block (51) has a left-right extending guide block (512) fixed on its rear wall surface. The left and right sides of the front wall surface of the front vertical plate of the rear support frame (40) are both fixed with vertical guide rails (41). The vertical guide rails (41) are inserted into the vertically extending guide groove formed in the middle of the rear wall surface of the corresponding guide block (512).
6. The compound emulsifier mixing device according to claim 1, characterized in that: Guide sliders (1) are fixed on the left and right sides of the bottom surface of the horizontal lifting plate (53). A bottom guide rail (13) extending forward and backward is fixed on the top surface of the corresponding fixed base plate (10). The bottom guide rail (13) cooperates with the guide groove extending forward and backward formed in the middle of the bottom surface of the guide slider (1). The left and right side walls of the bottom guide rail (13) are inclined walls. The tops of the two inclined walls are close to each other and the bottoms are far apart. The guide groove cooperates with the bottom guide rail (13).
7. The compound emulsifier mixing device according to claim 1, characterized in that: The vertical lifting mechanism (50) includes an upper and lower intermediate connecting plate (57) fixed to the front wall of the front vertical plate of the rear support frame (40). The two ends of the vertical lifting screw (571) are movably connected to the two intermediate connecting plates (57) through bearings. A lifting motor (58) is fixed in the middle of the top surface of the upper intermediate connecting plate (57). The lifting motor (58) drives the vertical lifting screw (571) to rotate. The lifting block (51) is screwed onto the vertical lifting screw (571).
8. The compound emulsifier mixing device according to claim 1, characterized in that: A push cylinder (70) is fixed on the rear wall of the front vertical plate of the rear support frame (40) below the vertical lifting mechanism (50). The front end of the push rod of the push cylinder (70) extends out of the front wall of the front vertical plate of the rear support frame (40) and is fixed with a push block (71). The left and right sides of the front wall of the push block (71) are formed with grooves. The permanent magnet block (72) is inserted into the groove and fixed on the push block (71). The front wall of the permanent magnet block (72) is flush with the front wall of the push block (71). The front wall of the permanent magnet block (72) corresponds to the lower rear wall of the vertical connecting plate (52).
9. The compound emulsifier mixing device according to claim 1, characterized in that: The top plate of the upper cylinder (20) is formed with a feed through hole. The bottom of the feed pipe (21) is inserted into the feed through hole, and its outer side wall is welded and fixed to the inner side wall of the feed through hole. The top of the feed pipe (21) is screwed with a feed cover (22), and the bottom end of the feed pipe (21) faces the inside of the inner cylinder (60).