A quick dismounting device for electrolytic cell coupling nylon rod
Patent Information
- Application Number
- CN202521771996.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-20
AI Technical Summary
[0004]为克服现有技术中由于尼龙棒与联轴器配合较紧,需要有一个人站在槽盖板上用工具辅助拆除,容易发生摔伤风险,拆除较慢,人员劳动强度大,影响工作效率,缺乏更加简单实用的拆卸工具等问题,本实用新型提供了一种电解槽联轴器尼龙棒快速拆除装置,包括拆卸框架和拆卸组件,所述拆卸框架为U形且内侧连接于联轴器的中间连接处,所述拆卸框架上设置有拆卸组件,所述拆卸组件包括排出孔、拆卸螺杆和拆卸螺纹孔,所述拆卸框架的两侧对称设置有排出孔和拆卸螺纹孔,所述排出孔和拆卸螺纹孔分别设置于联轴器的中间连接处的两侧并与连接处的连接孔位于同一直线上,所述拆卸螺纹孔内连接有拆卸螺杆,所述拆卸螺杆的一端与位于连接孔内的尼龙棒相对应
[0020](1) The device is installed on the coupling, and the connection of the two half couplings connected by the nylon rod is framed by the disassembly frame. The nylon rod in the connection hole on the coupling can be removed by the disassembly assembly. The openings on both sides of the disassembly frame are aligned with the two ends of the connection hole with the nylon rod on the coupling. At the same time, a disassembly screw is provided on one side of the disassembly frame to align with the nylon rod. The nylon rod can be squeezed by rotating the disassembly screw, thereby discharging it from the coupling and removing the nylon rod. The whole device has a simple structure, is easy to use, and has low production cost.
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Figure CN224688906U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coupling protection technology, specifically to a quick removal device for nylon rods of electrolytic cell couplings. Background Technology
[0002] Nylon rods are an important engineering plastic that can replace wear-resistant parts in mechanical equipment, replacing copper and alloys as wear-resistant components. They possess good toughness, high wear resistance, oil resistance, shock resistance, good tensile and flexural strength, and low water absorption and good dimensional stability. Therefore, they are used to process various wear-resistant, high-strength parts. Nylon rods can also be used to connect the two halves of a coupling.
[0003] When disassembling the nylon rods on the coupling, all the nylon rods need to be removed. During the disassembly process, because the nylon rods are tightly fitted to the coupling, one person needs to stand on the slot cover plate to assist in the disassembly with tools. This poses a risk of falling and injury, is slow, and results in high labor intensity for personnel, affecting work efficiency. There is a lack of simpler and more practical disassembly tools. Utility Model Content
[0004] To overcome the problems in existing technologies, such as the tight fit between the nylon rod and the coupling requiring a person to stand on the tank cover plate to assist in removal with tools, which poses a risk of fall injury, slow removal speed, high labor intensity, and reduced work efficiency, and the lack of simpler and more practical disassembly tools, this utility model provides a quick removal device for nylon rods of electrolytic cell couplings. The device includes a disassembly frame and a disassembly assembly. The disassembly frame is U-shaped and its inner side is connected to the middle connection point of the coupling. The disassembly frame is equipped with a disassembly assembly, which includes a discharge hole, a disassembly screw, and a disassembly threaded hole. The discharge hole and the disassembly threaded hole are symmetrically arranged on both sides of the disassembly frame. The discharge hole and the disassembly threaded hole are respectively located on both sides of the middle connection point of the coupling and are aligned with the connection hole at the connection point. The disassembly screw is connected to the disassembly threaded hole, and one end of the disassembly screw corresponds to the nylon rod located in the connection hole.
[0005] The device is mounted on the coupling, and the connection between the two half-couplings connected by nylon rods is framed by a disassembly frame. The nylon rods inside the connecting holes on the coupling can be removed by the disassembly assembly. The openings on both sides of the disassembly frame are aligned with the two ends of the connecting holes with nylon rods on the coupling. At the same time, a disassembly screw is provided on one side of the disassembly frame to align with the nylon rods. The nylon rods can be squeezed by rotating the disassembly screws, thereby expelling them from the coupling and removing the nylon rods. The entire device has a simple structure, is easy to use, and has low production costs.
[0006] Preferably, a push plate is provided at one end of the disassembly screw near the nylon rod, and a flexible gasket is provided on the surface of the push plate.
[0007] Preferably, the end of the disassembly screw away from the nylon rod is provided with a disassembly connector, and an external rod is installed on the disassembly connector.
[0008] The control end of the disassembly screw is equipped with a disassembly connector, which can be connected to an adjusting handwheel or an electric wrench, greatly reducing the labor intensity of the workers and facilitating the rapid use of the device.
[0009] Preferably, the disassembly screw is threaded into the disassembly threaded hole, and the outer diameter of the push plate is smaller than the inner diameter of the connecting hole but larger than the inner diameter of the disassembly threaded hole.
[0010] Preferably, a connecting column is installed at the middle of the top of the disassembly frame.
[0011] Preferably, a reinforcing plate is installed on the outside of the disassembly frame, and a buffer pad is provided on the inside of the disassembly frame.
[0012] The buffer pads installed inside the disassembly frame can improve the buffering effect when the disassembly frame is installed at the coupling connection, thus avoiding damage to the coupling during the use of the device. The reinforcing plates installed outside the disassembly frame can improve the strength of the device and enhance its durability.
[0013] Preferably, the disassembly frame includes a support plate and upright plates installed on both sides of the bottom of the support plate. The two upright plates are arranged in parallel, and each upright plate is provided with a discharge hole and a disassembly threaded hole.
[0014] Preferably, the inner diameter of the discharge hole is larger than the outer diameter of the nylon rod.
[0015] Preferably, the surface of the disassembly frame is provided with a corrosion-resistant coating.
[0016] Preferably, the bottom of both sides of the disassembly frame is provided with arc-shaped grooves, which match the outer surface of the coupling.
[0017] The arc-shaped groove design allows the bottom of the disassembly frame to fit snugly against the surface of the coupling shaft, facilitating stable placement and use of the device.
[0018] Beneficial effects:
[0019] The beneficial effects of adopting the technical solution of this utility model are as follows:
[0020] (1) The device is installed on the coupling, and the connection of the two half couplings connected by the nylon rod is framed by the disassembly frame. The nylon rod in the connection hole on the coupling can be removed by the disassembly assembly. The openings on both sides of the disassembly frame are aligned with the two ends of the connection hole with the nylon rod on the coupling. At the same time, a disassembly screw is provided on one side of the disassembly frame to align with the nylon rod. The nylon rod can be squeezed by rotating the disassembly screw, thereby discharging it from the coupling and removing the nylon rod. The whole device has a simple structure, is easy to use, and has low production cost.
[0021] (2) The control end of the disassembly screw is equipped with a disassembly connector, which can be connected to an adjustment handwheel or an electric wrench, which can greatly reduce the labor intensity of the workers and facilitate the rapid use of the device.
[0022] (3) By setting a buffer pad inside the disassembly frame, the buffering effect when the disassembly frame is installed at the coupling connection can be improved, and damage to the coupling can be avoided during the use of the device. By setting a reinforcing plate outside the disassembly frame, the strength of the device can be improved and its durability enhanced. Attached Figure Description
[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the quick removal device for the nylon rod of the electrolytic cell coupling of this utility model;
[0025] Figure 2 This is a schematic diagram of the connection structure of the quick-release device for the nylon rod of the electrolytic cell coupling of this utility model.
[0026] Figure 3 This is a schematic diagram of the internal connection structure of the quick-release device for the nylon rod of the electrolytic cell coupling of this utility model;
[0027] Figure 4 This is a schematic diagram of the internal structure of the disassembly frame on the quick removal device for the nylon rod of the electrolytic cell coupling of this utility model;
[0028] Figure 5 This is a schematic diagram of the connection structure between the quick-release device for the nylon rod of the electrolytic cell coupling and the nylon rod of the present invention.
[0029] In the diagram: 1. Disassemble the frame; 2. Drain hole; 3. Disassemble the screw; 4. Connecting column; 5. Disassemble the joint; 6. External rod; 7. Arc groove; 8. Push plate; 9. Flexible gasket; 10. Disassemble the threaded hole; 11. Reinforcing plate; 12. Buffer pad; 13. Nylon rod; 14. Coupling. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0031] This embodiment involves mounting the device on a coupling and using a disassembly frame to enclose the connection point of the two half-couplings connected by nylon rods. The nylon rods can be removed from the connecting holes on the coupling using the disassembly assembly. The openings on both sides of the disassembly frame are aligned with the two ends of the connecting holes on the coupling containing the nylon rods. Simultaneously, a disassembly screw aligned with the nylon rod is provided on one side of the disassembly frame. Rotating the disassembly screw squeezes the nylon rod, thereby discharging it from the coupling and achieving removal of the nylon rod. The entire device has a simple structure, is easy to use, and has low production costs. Specific implementation details are as follows:
[0032] like Figures 1 to 4As shown, a quick removal device for nylon rods of an electrolytic cell coupling includes a disassembly frame 1 and a disassembly assembly. The disassembly frame 1 is U-shaped and its inner side is connected to the middle connection of the coupling 14. The disassembly assembly is provided on the disassembly frame 1. The disassembly assembly includes a discharge hole 2, a disassembly screw 3, and a disassembly threaded hole 10. The discharge hole 2 and the disassembly threaded hole 10 are symmetrically arranged on both sides of the disassembly frame 1. The discharge hole 2 and the disassembly threaded hole 10 are respectively located on both sides of the middle connection of the coupling 14 and are on the same straight line as the connection hole of the connection. The disassembly screw 3 is connected in the disassembly threaded hole 10. One end of the disassembly screw 3 corresponds to the nylon rod 13 located in the connection hole. The device is mounted on the coupling 14, which can be divided into two halves. The connection between the two halves of the coupling is framed by the disassembly frame 1. Nylon rods 13 are inserted into the connection holes at the connection points. The disassembly components can remove the nylon rods 13 from the connection holes on the coupling 14. The openings on both sides of the disassembly frame 1 are aligned with the two ends of the connection holes with nylon rods 13 on the coupling 14. At the same time, a disassembly screw 3 aligned with the nylon rods 13 is provided on one side of the disassembly frame 1. The nylon rods 13 can be squeezed by rotating the disassembly screw 3, thereby expelling them from the coupling 14 and removing them through the opening on the other side, i.e., the discharge hole 2. The entire device has a simple structure, is easy to use, and has low production costs. It can be mass-produced as needed, and matching disassembly frames 1 can be made for couplings of different sizes to facilitate installation and fixation.
[0033] A push plate 8 is provided at one end of the disassembly screw 3 near the nylon rod 13, and a flexible gasket 9 is provided on the surface of the push plate 8. The push plate 8 can be easily pushed by the disassembly screw 3 to press against the nylon rod 13. As the disassembly screw 3 rotates, the push plate 8 pushes the nylon rod 13 along its length. The flexible gasket 9 can reduce damage caused by compression.
[0034] A disassembly connector 5 is provided at the end of the disassembly screw 3 away from the nylon rod 13, and an external rod 6 is installed on the disassembly connector 5. The control end of the disassembly screw 3 is provided with the disassembly connector 5, which can be connected to an adjusting handwheel or an electric wrench, thereby realizing the rapid rotation of the disassembly screw, making the nylon rod easier to remove, greatly reducing the labor intensity of the workers, and bringing convenience to the rapid use of the device.
[0035] The disassembly screw 3 is threaded into the disassembly threaded hole 10. The outer diameter of the push plate 8 is smaller than the inner diameter of the connecting hole, but larger than the inner diameter of the disassembly threaded hole 10. The disassembly screw 3 is threadedly connected to the disassembly threaded hole 10, and can be rotated to move left and right within the disassembly threaded hole 10.
[0036] A connecting column 4 is installed at the center of the top of the disassembly frame 1. The connecting column 4 allows connection to other lifting and installation equipment, enhancing the stability of the device mounted on the coupling 14.
[0037] A reinforcing plate 11 is installed on the outside of the disassembly frame 1, and a buffer pad 12 is provided on the inside of the disassembly frame 1. The buffer pad 12 provided on the inside of the disassembly frame 1 can improve the buffering effect when the disassembly frame 1 is installed at the connection of the coupling 14, and avoid damage to the coupling 14 during the use of the device. The reinforcing plate 11 provided on the outside of the disassembly frame 1 can improve the strength of the device and enhance its durability.
[0038] The disassembly frame 1 includes a support plate and two upright plates installed on both sides of the bottom of the support plate. The two upright plates are arranged in parallel, and each upright plate is provided with a discharge hole 2 and a disassembly threaded hole 10. The discharge hole 2 and the disassembly threaded hole 10 are located at the two ends of the nylon rod 13, so that one end is pushed in and the other end is discharged.
[0039] The inner diameter of the discharge hole 2 is larger than the outer diameter of the nylon rod 13. This makes it easier for the nylon rod 13 to be discharged.
[0040] The surface of the disassembly frame 1 is coated with a corrosion-resistant coating. This coating improves the device's corrosion resistance and extends its service life.
[0041] Arc-shaped grooves 7 are provided on the bottom of both sides of the disassembly frame 1, and the arc-shaped grooves 7 match the outer surface of the coupling 14. The arc-shaped grooves 7 make the bottom of the disassembly frame 1 fit snugly against the shaft surface of the coupling 14, which facilitates the stable placement and use of the device.
[0042] Working Principle: The device is mounted on the coupling, and the connection between the two half-couplings connected by nylon rods is framed by a disassembly frame. The nylon rods inside the connecting holes on the coupling can be removed using the disassembly assembly. The openings on both sides of the disassembly frame are aligned with the two ends of the connecting holes with nylon rods on the coupling. Simultaneously, a disassembly screw aligned with the nylon rods is provided on one side of the disassembly frame. Rotating the disassembly screw squeezes the nylon rods, thereby discharging them from the coupling and removing them. The entire device has a simple structure, is easy to use, and has low production costs. The control end of the disassembly screw is equipped with a disassembly connector, which can be connected to an adjusting handwheel or electric wrench, greatly reducing the labor intensity of workers and facilitating quick use of the device. The buffer plate inside the disassembly frame improves the cushioning effect when the disassembly frame is installed at the coupling connection, preventing damage to the coupling during use. The reinforcing plate outside the disassembly frame increases the strength and durability of the device.
[0043] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A quick-release device for nylon rods in electrolytic cell couplings, characterized in that, The assembly includes a disassembly frame (1) and a disassembly component. The disassembly frame (1) is U-shaped and its inner side is connected to the middle connection of the coupling (14). The disassembly frame (1) is provided with a disassembly component, which includes a discharge hole (2), a disassembly screw (3), and a disassembly threaded hole (10). The disassembly frame (1) is symmetrically provided with discharge holes (2) and disassembly threaded holes (10) on both sides. The discharge holes (2) and disassembly threaded holes (10) are respectively provided on both sides of the middle connection of the coupling (14) and are located on the same straight line as the connection hole at the connection. The disassembly threaded hole (10) is connected to the disassembly screw (3). One end of the disassembly screw (3) corresponds to the nylon rod (13) located in the connection hole.
2. The quick removal device for nylon rods of electrolytic cell couplings according to claim 1, characterized in that, The disassembly screw (3) is provided with a push plate (8) at one end near the nylon rod (13), and a flexible gasket (9) is provided on the surface of the push plate (8).
3. The quick removal device for nylon rods of electrolytic cell couplings according to claim 1, characterized in that, The disassembly screw (3) is provided with a disassembly connector (5) at the end away from the nylon rod (13), and an external rod (6) is installed on the disassembly connector (5).
4. The quick-release device for nylon rods of electrolytic cell couplings according to claim 2, characterized in that, The disassembly screw (3) is threaded into the disassembly threaded hole (10). The outer diameter of the push plate (8) is smaller than the inner diameter of the connecting hole and larger than the inner diameter of the disassembly threaded hole (10).
5. The quick-release device for nylon rods of electrolytic cell couplings according to claim 1, characterized in that, A connecting column (4) is installed at the middle of the top of the disassembly frame (1).
6. The quick-release device for nylon rods of an electrolytic cell coupling according to claim 1, characterized in that, The disassembly frame (1) is equipped with a reinforcing plate (11) on the outside and a buffer pad (12) is provided on the inside of the disassembly frame (1).
7. The quick removal device for nylon rods of an electrolytic cell coupling according to claim 1, characterized in that, The disassembly frame (1) includes a support plate and upright plates installed on both sides of the bottom of the support plate. The two upright plates are arranged in parallel, and each of the two upright plates is provided with a discharge hole (2) and a disassembly threaded hole (10).
8. The quick removal device for nylon rods of electrolytic cell couplings according to claim 1, characterized in that, The inner diameter of the discharge hole (2) is larger than the outer diameter of the nylon rod (13).
9. The quick-release device for nylon rods of electrolytic cell couplings according to claim 1, characterized in that, The surface of the disassembly frame (1) is provided with a corrosion-resistant coating.
10. A quick-release device for nylon rods of an electrolytic cell coupling according to claim 1, characterized in that, The bottom of both sides of the disassembly frame (1) is provided with arc grooves (7), which match the outer surface of the coupling (14).