A feed storage bin with a material level monitoring device
Patent Information
- Application Number
- CN202521799248.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-22
AI Technical Summary
但该装置并没有设置对粮仓内的饲料进行监测的机构不能够及时的监测到两侧内饲料的高度情况
该带料位监测装置的饲料储料仓,电路连接设计实现了上升机构与击打机构的智能联动。当粮仓内饲料料位上升,带动上升板和绝缘板上升,使伺服电机与电源本体形成通路,电机启动并带动击打块击打钢管,产生提醒信号。这种联动控制方式无需人工额外操作,根据饲料料位的实际变化自动触发提醒功能,提高了设备的自动化程度和智能化水平,减少了人工干预,降低了劳动强度。
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Figure CN224690930U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feed storage bin technology, specifically a feed storage bin with a material level monitoring device. Background Technology
[0002] In modern large-scale livestock farming, feed storage silos are key equipment for storing feed, and the accuracy and timeliness of feed level monitoring are crucial for the efficient operation of livestock production. Accurately knowing feed inventory helps livestock enterprises to rationally plan feed procurement, avoid interruptions in breeding due to feed shortages, and also prevent excessive feed stockpiling from causing capital occupation and storage losses.
[0003] According to announcement number CN 222006129 U, a feed storage bin is provided. The device includes a bin body with an inlet and an outlet. Two partitions are provided inside the bin body, dividing the internal space into upper, middle, and lower storage spaces, in which feed is stored. A stirring shaft is provided inside the bin body, passing through the two partitions. Stirring blades are provided on the stirring shaft, located within the storage spaces. When the stirring shaft rotates, the stirring blades agitate the stored feed.
[0004] The device divides the silo into multiple storage spaces using partitions, allowing feed to be distributed in different spaces and preventing excessive packing and mold growth. Furthermore, the stirring blades on the stirring shaft periodically agitate the feed within the silo, resulting in more even distribution and improved storage. However, the device lacks a monitoring mechanism for the feed within the silo, making it impossible to monitor the feed height on both sides in a timely manner. Utility Model Content
[0005] The purpose of this invention is to provide a feed storage bin with a material level monitoring device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a feed storage bin with a material level monitoring device, comprising a bin body, a support leg fixedly connected to the surface of the bin body, a lifting mechanism provided at the top of the bin body, and a striking mechanism provided near the surface at the top of the bin body. The lifting mechanism includes a protective box, which is fixedly connected to the top of the grain silo body near the surface. The protective box has ventilation holes on its front and rear sides. A sliding sleeve is fixedly connected to the bottom of the grain silo body near the surface. A sliding rod is slidably connected to the inner wall of the sliding sleeve. A disc is fixedly connected to the bottom end of the sliding rod. A limit ring is fixedly connected to the surface of the sliding rod. A lifting plate is fixedly connected to the top end of the sliding rod. An insulating plate is fixedly connected to the top right side of the lifting plate. A first fixing plate is fixedly connected to the surface of the sliding rod near the top end. Guide rods are symmetrically arranged at the top front and rear of the first fixing plate. A second fixing plate is fixedly connected to the top ends of the two guide rods. A spring is sleeved between the first and second fixing plates on the surfaces of the two guide rods.
[0007] Preferably, the top edge of the grain silo body has a hole that matches the sliding rod, and the sliding rod is connected to the hole by sliding up and down through the surface of the sliding rod. The disc is located inside the grain silo body near the top.
[0008] Preferably, the limiting ring limits the sliding rod to prevent it from sliding out of the sliding sleeve, and the bottom ends of the two guide rods are fixedly connected to the top of the grain silo body near the edge.
[0009] Preferably, the first fixing plate has holes on the front and rear sides of its top that match the guide rod, and the first fixing plate is slidably connected to the surface of the guide rod through the holes. The top end of the spring is fixedly connected to the top of the second fixing plate, and the bottom end of the spring is fixedly connected to the top of the first fixing plate.
[0010] Preferably, the striking mechanism includes a third fixed plate, which is fixedly connected to the top of the grain silo body near the right side of the inner wall of the protective box. A servo motor is fixedly connected to the left side of the third fixed plate, and a striking block is fixedly connected to the output end of the servo motor. A fixed frame is fixedly connected to the right side of the protective box. Rotary shafts are rotatably connected to the left and right sides of the inner wall of the fixed frame. Limit grooves are formed on the surface of the rotating shafts. A limit plate is fixedly connected to the top of the inner wall of the fixed frame. A power supply body is fixedly connected to the top of the inner wall of the protective box. A steel pipe is fixedly connected to the surface of the rotating shaft.
[0011] Preferably, the left side of the third fixing plate and the left side of the inner wall of the protective box are both provided with holes that match the output shaft of the servo motor, and the surface of the output shaft of the servo motor passes through and is rotatably connected to the hole.
[0012] Preferably, the bottom of the limiting plate is located in the limiting groove, so that after the striking block strikes the steel pipe, the limiting block and the limiting groove reset the steel pipe. The anode of the servo motor is connected to the cathode of the power supply body through a wire, and the cathode of the servo motor is connected to the insulation through a wire. The rising plate drives the insulation plate to rise, so that the other end of the motor comes into contact with the anode of the power supply body and is energized.
[0013] Compared with the prior art, this utility model provides a feed storage bin with a material level monitoring device, which has the following beneficial effects: This feed storage silo with a material level monitoring device features an intelligent linkage design between the rising mechanism and the striking mechanism. When the feed level in the silo rises, it causes the rising plate and insulating plate to rise, creating a path between the servo motor and the power supply unit. The motor then starts and drives the striking block to strike the steel pipe, generating an alert signal. This linkage control method requires no additional manual operation, automatically triggering the alert function based on actual changes in the feed level. This improves the automation and intelligence level of the equipment, reduces manual intervention, and lowers labor intensity.
[0014] This feed storage silo with a material level monitoring device provides stable power to the servo motor. The rational circuit layout and insulation design ensure the safety and reliability of current transmission. When the insulation plate is not fully raised, the circuit is disconnected, preventing false triggering and motor idling. This saves energy, protects the motor and other circuit components, extends the equipment's lifespan, and reduces maintenance costs. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a three-dimensional structural schematic diagram of the present utility model; Figure 2 This is a front sectional perspective view of the structural protective box of this utility model; Figure 3 This is a three-dimensional schematic diagram of the lifting mechanism of this utility model; Figure 4 This is a three-dimensional schematic diagram of the third fixing plate and servo motor of the present invention. Figure 5 This is a three-dimensional schematic diagram of the structural fixing frame and striking block of this utility model; Figure 6 This is a three-dimensional schematic diagram of the limiting groove and limiting plate of this utility model.
[0016] In the diagram: 1. Grain silo body; 2. Support leg; 3. Lifting mechanism; 31. Protective box; 32. Heat dissipation hole; 33. Sliding sleeve; 34. Sliding rod; 35. Disc; 36. Limiting ring; 37. Lifting plate; 38. Insulating plate; 39. First fixing plate; 311. Guide rod; 312. Second fixing plate; 313. Spring; 4. Striking mechanism; 41. Third fixing plate; 42. Servo motor; 43. Striking block; 44. Fixing frame; 45. Rotating shaft; 46. Limiting groove; 47. Limiting plate; 48. Power supply body; 49. Steel pipe. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] This utility model provides the following technical solution: Example 1: Please refer to Figure 1-3 This utility model provides a technical solution: a feed storage bin with a material level monitoring device, including a grain bin body 1, a support leg 2 fixedly connected to the surface of the grain bin body 1, a lifting mechanism 3 provided on the top of the grain bin body 1, and a striking mechanism 4 provided on the top of the grain bin body 1 near the surface. The lifting mechanism 3 includes a protective box 31, which is fixedly connected to the top of the grain silo body 1 near the surface. The protective box 31 has heat dissipation holes 32 on both the front and rear sides. A sliding sleeve 33 is fixedly connected to the bottom of the grain silo body 1 near the surface. A sliding rod 34 is slidably connected to the inner wall of the sliding sleeve 33. A disc 35 is fixedly connected to the bottom end of the sliding rod 34. A limit ring 36 is fixedly connected to the surface of the sliding rod 34. A lifting plate 37 is fixedly connected to the top of the sliding rod 34. An insulating plate 38 is fixedly connected to the right side of the top of the lifting plate 37. A first fixing plate 39 is fixedly connected to the surface of the sliding rod 34 near the top. Guide rods 311 are symmetrically arranged at the top of the first fixing plate 39. A second fixing plate 312 is fixedly connected to the top of the two guide rods 311. A spring 313 is sleeved between the first fixing plate 39 and the second fixing plate 312 on the surface of the two guide rods 311.
[0020] The top edge of the grain silo body 1 has a hole that matches the slide bar 34, and the slide bar 34 is connected to the hole by sliding up and down through the surface of the slide bar 34. The disc 35 is located inside the grain silo body 1 near the top.
[0021] The limiting ring 36 limits the sliding rod 34 so that the sliding rod 34 will not slide out of the sliding sleeve 33. The bottom ends of the two guide rods 311 are fixedly connected to the top of the grain bin body 1 near the edge.
[0022] The first fixing plate 39 has holes on the front and rear sides of its top that match the guide rod 311. The first fixing plate 39 is slidably connected to the surface of the guide rod 311 through the holes. The top end of the spring 313 is fixedly connected to the top of the second fixing plate 312, and the bottom end of the spring 313 is fixedly connected to the top of the first fixing plate 39.
[0023] Example 2: Please refer to Figure 4-6 Furthermore, based on Embodiment 1, a striking mechanism 4 is obtained.
[0024] The striking mechanism 4 includes a third fixed plate 41, which is fixedly connected to the top of the grain silo body 1 near the right side of the inner wall of the protective box 31. A servo motor 42 is fixedly connected to the left side of the third fixed plate 41. A striking block 43 is fixedly connected to the output end of the servo motor 42. A fixed frame 44 is fixedly connected to the right side of the protective box 31. A rotating shaft 45 is rotatably connected to the left and right sides of the inner wall of the fixed frame 44. A limit groove 46 is opened on the surface of the rotating shaft 45. A limit plate 47 is fixedly connected to the top of the inner wall of the fixed frame 44. A power supply body 48 is fixedly connected to the top of the inner wall of the protective box 31. A steel pipe 49 is fixedly connected to the surface of the rotating shaft 45.
[0025] The left side of the third fixing plate 41 and the left side of the inner wall of the protective box 31 are both provided with holes that match the output shaft of the servo motor 42, and the surface of the output shaft of the servo motor 42 passes through and is rotatably connected to the hole.
[0026] The bottom of the limiting plate 47 is located in the limiting groove 46, so that after the striking block 43 strikes the steel pipe 49, the limiting block and the limiting groove 46 reset the steel pipe 49. The anode of the servo motor 42 is connected to the cathode of the power supply body 48 through a wire, and the cathode of the servo motor 42 is connected to the insulation through a wire. The rising plate 37 drives the insulation plate 38 to rise, so that the other end of the motor comes into contact with the anode of the power supply body 48 and is energized.
[0027] In actual operation, when this device is in use and the grain bin is not filled with feed or the feed level is low, the slide bar 34 is in a relatively low position under its own weight and the action of the spring 313. At this time, the disc 35 at the bottom of the slide bar 34 is located inside the grain bin near the bottom, and the rising plate 37 at the top of the slide bar 34 and the insulating plate 38 on the rising plate 37 are also in a low position, not effectively connected to the circuit of the striking mechanism 4, and the striking mechanism 4 is in an untriggered state. As feed is continuously filled into the grain bin, the feed level in the grain bin gradually rises. When the feed contacts the bottom of the disc 35, as the feed level continues to rise, the feed exerts an upward thrust on the disc 35, pushing the disc 35 upward. Since the disc 35 is fixedly connected to the bottom of the slide bar 34, the rise of the disc 35 causes the slide bar 34 to slide upward within the sliding sleeve 33. At the same time as the slide bar 34 slides upward, the rising plate 37 fixed to the top of the slide bar 34 also rises, and the insulating plate 38 on the rising plate 37 moves upward synchronously. Meanwhile, the first fixing plate 39, fixed to the surface of the slide bar 34 near the top, slides upward along the guide rod 311, compressing the spring 313 sleeved on the guide rod 311. The spring 313 stores elastic potential energy, acting as a buffer to reduce the instantaneous impact of the feed on the slide bar 34 and protect the components of the lifting mechanism 3. The anode of the servo motor 42 is connected to the cathode of the power supply body 48 via a wire, and the cathode is connected to the insulating part via a wire. In the initial state, because the insulating plate 38 of the lifting plate 37 is positioned low, the other end of the servo motor 42 does not form a path with the anode of the power supply body 48, and the servo motor 42 is in a de-energized state and does not work. At this time, the striking block 43 is stationary, and the steel pipe 49 is in its initial position under its own weight and the cooperation of the limiting plate 47 and the limiting groove 46. When the feed level in the grain bin rises to a certain height, pushing the slide bar 34 to rise to a specific position, the rising plate 37 drives the insulating plate 38 to rise, so that the other end of the servo motor 42 contacts the anode of the power supply body 48, forming a circuit. The servo motor 42 is powered on and starts. After the servo motor 42 starts, its output end drives the striking block 43 to rotate at high speed. During the rotation, the striking block 43 periodically strikes the steel pipe 49 fixed on the rotating shaft 45. After being impacted by the striking block 43, the steel pipe 49 rotates around the rotating shaft 45, producing a loud sound, which serves as a reminder to the operator that the feed level in the grain bin has reached the set height. During the rotation of the steel pipe 49 by the striking block 43, the limiting plate 47 fixed to the top of the inner wall of the fixed frame 44 slides in the limiting groove 46 on the surface of the rotating shaft 45. After the striking block 43 leaves the steel pipe 49, the interaction between the limiting plate 47 and the limiting groove 46 causes the steel pipe 49 to rotate in the opposite direction around the rotating shaft 45, returning to the initial position, preparing for the next strike, and ensuring that the striking mechanism 4 can work continuously and stably.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A feed storage silo with a material level monitoring device, comprising a silo body (1), characterized in that: The grain silo body (1) is fixedly connected to a support leg (2), the top of the grain silo body (1) is provided with a lifting mechanism (3), and the top of the grain silo body (1) is provided with a striking mechanism (4) near the surface. The lifting mechanism (3) includes a protective box (31), which is fixedly connected to the top of the grain silo body (1) near the surface. The protective box (31) has ventilation holes (32) on both the front and rear sides. A sliding sleeve (33) is fixedly connected to the bottom of the grain silo body (1) near the surface. A sliding rod (34) is slidably connected to the inner wall of the sliding sleeve (33). A disc (35) is fixedly connected to the bottom end of the sliding rod (34). A limit ring (36) is fixedly connected to the surface of the sliding rod (34). A rising plate (37) is fixedly connected to the top of the slide rod (34). An insulating plate (38) is fixedly connected to the right side of the top of the rising plate (37). A first fixing plate (39) is fixedly connected to the surface of the slide rod (34) near the top. Guide rods (311) are symmetrically arranged at the top of the first fixing plate (39). A second fixing plate (312) is fixedly connected to the top of the two guide rods (311). A spring (313) is sleeved between the first fixing plate (39) and the second fixing plate (312) on the surface of the two guide rods (311).
2. The feed storage silo with a material level monitoring device according to claim 1, characterized in that: The top edge of the grain storage body (1) has a hole that matches the sliding rod (34), and the surface of the sliding rod (34) is connected to the hole by sliding up and down. The disc (35) is located inside the grain storage body (1) near the top.
3. A feed storage silo with a material level monitoring device according to claim 1, characterized in that: The limiting ring (36) limits the sliding rod (34), and the bottom ends of the two guide rods (311) are fixedly connected to the top of the grain silo body (1) near the edge.
4. A feed storage silo with a material level monitoring device according to claim 1, characterized in that: The first fixing plate (39) has holes on the front and rear sides of the top that match the guide rod (311), and the first fixing plate (39) is slidably connected to the surface of the guide rod (311) through the holes. The top end of the spring (313) is fixedly connected to the top of the second fixing plate (312), and the bottom end of the spring (313) is fixedly connected to the top of the first fixing plate (39).
5. A feed storage silo with a material level monitoring device according to claim 1, characterized in that: The striking mechanism (4) includes a third fixed plate (41), which is fixedly connected to the top of the grain silo body (1) near the right side of the inner wall of the protective box (31). A servo motor (42) is fixedly connected to the left side of the third fixed plate (41), and a striking block (43) is fixedly connected to the output end of the servo motor (42). A fixed frame (44) is fixedly connected to the right side of the protective box (31). A rotating shaft (45) is rotatably connected to the left and right sides of the inner wall of the fixed frame (44). A limit groove (46) is opened on the surface of the rotating shaft (45). A limit plate (47) is fixedly connected to the top of the inner wall of the fixed frame (44). A power supply body (48) is fixedly connected to the top of the inner wall of the protective box (31). A steel pipe (49) is fixedly connected to the surface of the rotating shaft (45).
6. A feed storage silo with a material level monitoring device according to claim 5, characterized in that: The left side of the third fixing plate (41) and the left side of the inner wall of the protective box (31) are both provided with holes that match the output shaft of the servo motor (42), and the surface of the output shaft of the servo motor (42) is penetrated and rotatably connected to the hole.
7. A feed storage silo with a material level monitoring device according to claim 5, characterized in that: The bottom of the limiting plate (47) is located in the limiting groove (46). The anode of the servo motor (42) is connected to the cathode of the power supply body (48) through a wire. The cathode of the servo motor (42) is connected to the insulation through a wire.
Citation Information
Patent Citations
Feed storage bin
CN222006129U