A wire separating disc for steel wire rope production

Abstract

The utility model discloses a kind of wire division disc for steel wire rope production, it is related to wire division disc field, including main part, several wire division plates are slidably connected with in the main part equidistance, every wire division plate outer wall is equipped with wire division hole;By setting adjusting assembly, operator can be according to the steel wire quantity, diameter and twisting structure of different specifications steel wire rope, accurately adjust the position and spacing of wire division hole on wire division plate, ensure that every steel wire can accurately and accurately enter corresponding twisting position, greatly improve the adaptability of wire division disc to different production needs, in addition, without stopping production to replace wire division disc in production process, just by controlling motor operation, wire division plate position adjustment can be quickly and conveniently completed, this characteristic significantly reduces the downtime in production process, improves the continuous operation ability of production line, and then improves overall production efficiency, reduces production cost.

Description

Technical Field

[0001] This utility model relates to the field of wire rope distribution reels, and in particular to a wire rope distribution reel used in the production of steel wire ropes. Background Technology

[0002] In the field of wire rope production, the wire divider is a crucial auxiliary production equipment. Its performance directly affects the production quality, production efficiency, and safety of the wire rope in subsequent use. As a key component widely used in many fields such as lifting, transportation, construction, and mining, wire rope is made of multiple steel wires twisted according to a specific structure. The main function of the wire divider is to accurately separate multiple steel wires and guide them to the appropriate twisting position during the wire rope production process, ensuring the structural stability and uniform performance of the wire rope. Traditional wire rope production distribution reels are mostly simple in structure, usually using a fixed distribution plate design. Once the position of the distribution plate is set, it cannot be flexibly adjusted according to actual needs during the production process. However, in actual wire rope production, due to the differences in the number, diameter, and twisting structure of wires of different specifications, there are different requirements for the position and spacing of the distribution holes on the distribution plate. When using a fixed distribution reel, when producing wire ropes of different specifications, it is necessary to stop the machine and replace it with a matching distribution reel. This not only consumes a lot of time and manpower, reduces production efficiency, and increases production costs, but also the frequent shutdowns and replacement operations may cause certain wear and tear on the production equipment, affecting the stability and service life of the equipment. Utility Model Content

[0003] (a) Technical problems to be solved To address the problems existing in the prior art, this utility model provides a wire rope splitter for steel wire rope production.

[0004] (II) Technical Solution To achieve the above objectives, this utility model is implemented through the following technical solution: a wire rope distribution plate for steel wire rope production, comprising a main body, wherein a plurality of wire distribution plates are equidistantly slidably connected inside the main body, and each wire distribution plate has a wire distribution hole on its outer wall; an adjustment component for adjusting the sliding of the wire distribution plates is provided inside the main body; and a cooling component for cooling the steel wire rope during the production process is provided on the outer wall of the main body. The adjustment assembly includes eight sliding grooves equidistantly formed on the outer wall of the main body. The outer wall of the dividing plate is slidably connected to the inner side of the sliding groove, and a connecting strip is fixedly connected to the outer wall of each dividing plate.

[0005] As a preferred embodiment of the wire rope production dividing disc of this utility model, a rotating rod is rotatably connected inside the main body via a bearing, a gear disk is fixedly connected to the outer wall of the rotating rod, eight sliding grooves are equidistantly opened on the outer wall of the gear disk, and a sliding column is fixedly connected to one end of the connecting strip near the gear disk, and the outer wall of the sliding column is slidably connected to the inner side of the sliding groove.

[0006] In a preferred embodiment of the wire rope distribution disc for steel wire rope production described in this utility model, a connecting rod is rotatably connected to the side of the main body near the gear disc via a bearing, and a drive gear is fixedly connected to the outer wall of the connecting rod, the drive gear meshing with the gear disc.

[0007] As a preferred embodiment of the wire rope production dividing reel described in this utility model, a fixing strip is fixedly connected to the outer wall of the main body, a motor is fixedly connected to the inner side of the fixing strip, and the output end of the motor is fixedly connected to the end of the connecting rod away from the main body.

[0008] As a preferred embodiment of the wire rope production distribution plate of this utility model, the cooling component includes a water injection ring fixedly connected to the outer wall of the main body, a water injection port fixedly connected to the outer wall of the water injection ring, and a plurality of shower heads fixedly connected at equal intervals on the inner side of the water injection ring.

[0009] In a preferred embodiment of the wire rope production distribution disc described in this utility model, the shower head is provided with 14 nozzles.

[0010] (III) Beneficial Effects This utility model provides a wire rope distributor for steel wire rope production. It has the following advantages: 1. By setting up adjustment components, operators can precisely adjust the position and spacing of the dividing holes on the dividing plate according to the number, diameter, and twisting structure of steel wire ropes of different specifications. This ensures that each steel wire can accurately enter the corresponding twisting position, greatly improving the adaptability of the dividing plate to different production needs. In addition, there is no need to stop the machine to replace the dividing plate during production. The position of the dividing plate can be quickly and conveniently adjusted simply by controlling the motor. This feature significantly reduces downtime during production, improves the continuous operation capability of the production line, and thus improves overall production efficiency and reduces production costs.

[0011] 2. By setting up cooling components, all parts of the wire rope can be adequately cooled, effectively preventing deformation and oxidation of the wire due to high temperatures. This avoids uneven performance caused by excessively high or low local temperatures, thus ensuring the structural stability and surface smoothness of the wire rope and improving the product quality. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the structure of the adjustment component of this utility model.

[0015] Figure 3 This is a structural schematic diagram of the connecting strip of this utility model.

[0016] Figure 4 This is a schematic diagram of the cooling component of this utility model.

[0017] In the diagram: 1. Main body; 2. Divider plate; 3. Divider hole; 4. Adjustment component; 401. Slide groove; 402. Connecting strip; 403. Rotating rod; 404. Gear disk; 405. Sliding groove; 406. Sliding column; 407. Connecting rod; 408. Drive gear; 409. Fixing strip; 410. Motor; 5. Cooling component; 501. Water inlet ring; 502. Water inlet; 503. Shower head. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Example 1 Reference Figure 1 , Figure 2 and Figure 3 This is the first embodiment of the present invention. This embodiment provides a wire rope distribution plate for steel wire rope production, including a main body 1. Several wire distribution plates 2 are equidistantly slidably connected inside the main body 1. Each wire distribution plate 2 has a wire distribution hole 3 on its outer wall. An adjustment component 4 for adjusting the sliding of the wire distribution plates 2 is provided inside the main body 1. A cooling component 5 for cooling the steel wire rope during the production process is provided on the outer wall of the main body 1. The adjustment component 4 includes eight sliding grooves 401 equidistantly opened on the outer wall of the main body 1. The outer wall of the wire distribution plate 2 is slidably connected to the inner side of the sliding grooves 401. A connecting strip 402 is fixedly connected to the outer wall of each wire distribution plate 2.

[0020] Specifically, a rotating rod 403 is rotatably connected inside the main body 1 via a bearing. A gear disk 404 is fixedly connected to the outer wall of the rotating rod 403. Eight sliding grooves 405 are equidistantly opened on the outer wall of the gear disk 404. A sliding column 406 is fixedly connected to the end of the connecting bar 402 near the gear disk 404. The outer wall of the sliding column 406 is slidably connected to the inner side of the sliding groove 405. A connecting rod 407 is rotatably connected to the side of the main body 1 near the gear disk 404 via a bearing. A drive gear 408 is fixedly connected to the outer wall of the connecting rod 407. The drive gear 408 meshes with the gear disk 404. A fixing strip 409 is fixedly connected to the outer wall of the main body 1. A motor 410 is fixedly connected to the inner side of the fixing strip 409. The output end of the motor 410 is fixedly connected to the end of the connecting rod 407 away from the main body 1.

[0021] Furthermore, when adjusting the sliding distance of the dividing plate 2, the operator presses the start button, and the motor 410 starts to run. The output end of the motor 410 drives the connecting rod 407 to rotate, and the connecting rod 407 drives the drive gear 408 to rotate together. When the drive gear 408 rotates, it will drive the gear disk 404 to make a circular motion around the rotating rod 403. When the gear disk 404 rotates, the position of the sliding groove 405 changes. The sliding column 406 drives the connecting bar 402 to move under the push of the sliding groove 405, thereby causing the dividing plate 2 to slide in the sliding groove 401 inside the main body 1, thereby adjusting the position and spacing of the dividing holes 3 to adapt to the production needs of different specifications of wire ropes.

[0022] Example 2 Reference Figure 1 and Figure 4 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The cooling component 5 includes a water injection ring 501 fixedly connected to the outer wall of the main body 1. A water injection port 502 is fixedly connected to the outer wall of the water injection ring 501. A plurality of shower heads 503 are fixedly connected at equal intervals to the inner side of the water injection ring 501.

[0023] Specifically, the 503 shower head has 14 nozzles.

[0024] Furthermore, when cooling the wire rope during the production process is required, the operator opens the water source valve, and water enters the water injection ring 501 through the water injection port 502. As water is continuously injected into the water injection ring 501, the pressure inside the water injection ring 501 gradually increases. When the pressure reaches a certain level, the water is sprayed out at high speed in the form of mist from the spray hole of the shower head 503 under the action of pressure. As the wire rope passes through the distribution plate, its surface is evenly sprayed with water mist. After the water mist comes into contact with the high-temperature surface of the wire rope, it evaporates rapidly and absorbs a large amount of heat, thereby achieving effective cooling of the wire rope.

[0025] Working principle: When the sliding distance of the dividing plate 2 needs to be adjusted, the operator presses the start button, the motor 410 starts to run, the output end of the motor 410 drives the connecting rod 407 to rotate, the connecting rod 407 drives the drive gear 408 to rotate together, when the drive gear 408 rotates, it will drive the gear disk 404 to make a circular motion around the rotating rod 403. When the gear disk 404 rotates, the position of the sliding groove 405 changes, the sliding column 406 drives the connecting bar 402 to move under the push of the sliding groove 405, thereby making the dividing plate 2 slide in the sliding groove 401 inside the main body 1, thereby adjusting the position and spacing of the dividing hole 3 to adapt to the production needs of different specifications of wire rope; When cooling the wire rope during the production process is required, the operator opens the water source valve, and water enters the water injection ring 501 through the water inlet 502. As water is continuously injected into the water injection ring 501, the pressure inside the water injection ring 501 gradually increases. When the pressure reaches a certain level, the water is sprayed out at high speed in the form of mist from the spray nozzle of the shower head 503 under pressure. As the wire rope passes through the distribution plate, its surface is evenly sprayed with water mist. After the water mist comes into contact with the high-temperature surface of the wire rope, it evaporates rapidly and absorbs a large amount of heat, thereby achieving effective cooling of the wire rope.

[0026] It should be noted that in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

Claims

1. A wire rope splitter for steel wire rope production, comprising a main body (1), wherein a plurality of wire splitting plates (2) are equidistantly slidably connected inside the main body (1), and each wire splitting plate (2) has a wire splitting hole (3) on its outer wall, characterized in that: The main body (1) is provided with an adjustment component (4) for adjusting the sliding of the dividing plate (2), and the outer wall of the main body (1) is provided with a cooling component (5) for cooling the wire rope in the production process. The adjustment component (4) includes eight grooves (401) equidistantly opened on the outer wall of the main body (1). The outer wall of the dividing plate (2) is slidably connected to the inner side of the groove (401). Each dividing plate (2) has a connecting strip (402) fixedly connected to its outer wall.

2. A wire rope splitter for steel wire rope production according to claim 1, characterized in that: The main body (1) is rotatably connected to a rotating rod (403) via a bearing. A gear disk (404) is fixedly connected to the outer wall of the rotating rod (403). Eight sliding grooves (405) are equidistantly opened on the outer wall of the gear disk (404). A sliding column (406) is fixedly connected to one end of the connecting strip (402) near the gear disk (404). The outer wall of the sliding column (406) is slidably connected to the inner side of the sliding groove (405).

3. A wire rope splitter for steel wire rope production according to claim 2, characterized in that: The main body (1) is rotatably connected to a connecting rod (407) via a bearing on the side near the gear disk (404). A drive gear (408) is fixedly connected to the outer wall of the connecting rod (407), and the drive gear (408) meshes with the gear disk (404).

4. A wire rope splitter for steel wire rope production according to claim 3, characterized in that: A fixing strip (409) is fixedly connected to the outer wall of the main body (1), and a motor (410) is fixedly connected to the inner side of the fixing strip (409). The output end of the motor (410) is fixedly connected to the end of the connecting rod (407) away from the main body (1).

5. A wire rope splitter for steel wire rope production according to claim 1, characterized in that: The cooling component (5) includes a water injection ring (501) fixedly connected to the outer wall of the main body (1), a water injection port (502) fixedly connected to the outer wall of the water injection ring (501), and a number of shower heads (503) fixedly connected at equal intervals on the inner side of the water injection ring (501).

6. A wire rope splitter for steel wire rope production according to claim 5, characterized in that: The shower head (503) is provided with 14.

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