Tea leaf processing spreading and cooling bed
Patent Information
- Application Number
- CN202521807183.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-25
AI Technical Summary
[0005]本实用新型的目的是针对背景技术中存在茶叶在摊凉后,不便于下料的问题,提出一种茶叶加工用摊凉床
1.本实用新型通过摊凉框与拨料组件的配合,使得倒入框内的茶叶可以分布均匀,有利于茶叶的降温,且能够将茶叶中的碎渣清理出来,在降温结束后,通过下料机构的配合,使得摊凉框进行偏转,从而将框体进行倾斜,在倾斜的过程中,挡板慢慢打开,使得茶叶从摊凉框内滑下,此时,工作人员只需要在挡板下放置收集容器对茶叶进行收集即可,大大提高了茶叶的下料便利性。
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Figure CN224694856U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea processing technology, and in particular to a cooling bed for tea processing. Background Technology
[0002] The tea processing involves steps such as picking, stir-frying, cooling, rolling, and shaping. After stir-frying (or fixing), the tea leaves are at a high temperature and need to be cooled. Cooling helps to lower the temperature of the tea leaves, prevent excessive enzymatic reactions, dissipate excess moisture, regulate leaf toughness, promote the transformation of internal substances, and enhance aroma and flavor.
[0003] In existing technology, tea leaves are usually poured into a cooling device for cooling. To speed up the cooling process, a fan is usually installed on one side of the cooling device. However, after the cooling process is complete, the staff needs to remove the frame containing the tea leaves and pour them into a prepared collection container. This not only causes inconvenience for the staff but also causes some of the tea leaves to spill onto the ground during the pouring process, thus contaminating the tea leaves and making it difficult to process the tea leaves.
[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content
[0005] The purpose of this invention is to address the problem in the prior art that tea leaves are difficult to process after being cooled, and to propose a cooling bed for tea processing.
[0006] The technical solution of this utility model: A cooling bed for tea processing, including a base plate, and further comprising: A support plate is fixed to one side of the top surface of the base plate. An installation plate is fixed to the end of the support plate. A cooling frame is rotatably mounted on the top surface of the installation plate. Multiple filter holes are evenly opened on the inner bottom wall of the cooling frame. The cooling frame is provided with two fixed rods that are symmetrically distributed and fixed on both sides of the cooling frame. A feeding pipe is fixed between the ends of the two fixed rods. The cooling frame is provided with a feeding assembly. The feeding mechanism is located on one side of the cooling frame and is used to discharge the tea leaves; The feeding mechanism includes: A baffle is rotatably mounted on the discharge end of the cooling frame. A rotating shaft is rotatably connected to one side of the cooling frame. Two symmetrically distributed fixing rings are fixed to the outer surface of the rotating shaft. A connecting block is fixed to the surface of the fixing ring. The end of the connecting block is fixed to the side of the baffle. A hydraulic rod is rotatably mounted on the surface of the mounting plate. The telescopic end of the hydraulic rod is rotatably connected to the bottom surface of the cooling frame. The support rod has two parts, each located above the base plate. The end of each support rod is fixed with an arc-shaped rack centered on the rotation axis of the cooling frame. Both ends of the rotation axis are fixed with gears, which mesh with the arc-shaped rack for transmission.
[0007] Optionally, the feeding assembly includes: A fixed frame is fixed between two fixed rods. A reciprocating screw is rotatably connected to the inner side of the fixed frame. A T-shaped slide is threaded on the outer surface of the reciprocating screw. Multiple connecting rods are fixed on the bottom surface of the T-shaped slide, and multiple soft brush heads are fixed on the bottom surface of the connecting rods. A limiting rod is fixed to the inner side of the fixing frame and moves through the T-shaped slide. A drive motor coaxially connected to the reciprocating screw is fixedly installed on one side of the fixing frame.
[0008] Optionally, a support frame is fixed to one side of the T-shaped slide, and multiple swing rods are fixed to one side of the support frame, with the swing rods located below the feed pipe.
[0009] Optionally, a hopper is fixed to one side of the mounting plate, the hopper is located directly below the cooling frame, and the support rod is fixed to the outer surface of the hopper.
[0010] Optionally, a collection frame is placed on the top surface of the base plate corresponding to the hopper, and a fan that cooperates with the cooling frame is fixedly installed on the top of the support plate.
[0011] Compared with the prior art, this application includes the following beneficial technical effects: 1. This utility model, through the cooperation of the cooling frame and the feeding component, allows the tea leaves poured into the frame to be evenly distributed, which is conducive to the cooling of the tea leaves and can remove the tea leaves debris. After cooling, the cooling frame is deflected by the feeding mechanism, thereby tilting the frame. During the tilting process, the baffle slowly opens, allowing the tea leaves to slide down from the cooling frame. At this time, the staff only needs to place a collection container under the baffle to collect the tea leaves, which greatly improves the convenience of feeding the tea leaves.
[0012] 2. This utility model uses a T-shaped sliding block to drive the support frame to move horizontally when it moves, thereby causing the swing rod to swing horizontally. This causes the tea leaves to be broken up after falling through the feed pipe, promoting even distribution of the tea leaves. The design of the filter holes, feed hopper and collection frame facilitates the collection of tea residue. Attached Figure Description
[0013] Figure 1 A schematic diagram of the overall structure of a tea-processing cooling bed; Figure 2 for Figure 1 Enlarged structural diagram at point A; Figure 3 A schematic diagram of the material feeding component of a tea-processing cooling bed; Figure 4 This is a schematic diagram of the support frame and swing rod structure of a tea-processing cooling bed.
[0014] Reference numerals: 1. Base plate; 2. Support plate; 3. Mounting plate; 4. Hydraulic rod; 5. Fan; 6. Cooling frame; 7. Fixing rod; 8. Feed pipe; 9. T-shaped slide; 10. Connecting rod; 11. Soft brush head; 12. Fixing frame; 13. Reciprocating screw; 14. Limiting rod; 15. Drive motor; 16. Support frame; 17. Swing rod; 18. Baffle; 19. Rotating shaft; 20. Gear; 21. Arc rack; 22. Fixing ring; 23. Connecting block; 24. Hopper; 25. Support rod; 26. Collection frame. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] like Figure 1-4 As shown, this utility model proposes a tea cooling bed for processing, including a base plate 1 and a support plate 2. The support plate 2 is fixed to one side of the top surface of the base plate 1, and an mounting plate 3 is fixed to the end of the support plate 2. A cooling frame 6 is rotatably mounted on the top surface of the mounting plate 3. Multiple filter holes are evenly opened on the inner bottom wall of the cooling frame 6. There are two fixing rods 7, which are symmetrically distributed and fixed on both sides of the cooling frame 6. A feed pipe 8 is fixed between the ends of the two fixing rods 7. A fan 5 that cooperates with the cooling frame 6 is fixedly installed on the top of the support plate 2. The worker pours tea leaves into the cooling frame 6 through the feed pipe 8, and then starts the fan 5 to blow air on the tea leaves on the cooling frame 6, thereby cooling the tea leaves and filtering out the fine debris in the tea leaves through the filter holes.
[0019] In this embodiment, as Figure 1 and Figure 3 To distribute the tea leaves evenly within the cooling frame 6 and improve cooling efficiency, a material-distributing assembly is installed inside the cooling frame 6. This assembly includes a fixing frame 12, which is fixed between two fixing rods 7. A reciprocating screw 13 is rotatably connected to the inner side of the fixing frame 12. A T-shaped slide 9 is threaded onto the outer surface of the reciprocating screw 13. Multiple connecting rods 10 are fixed to the bottom surface of the T-shaped slide 9, and multiple soft brush heads 11 are fixed to the bottom surface of each connecting rod 10. A limiting rod 14 is fixed to the inner side of the fixing frame 12. The limiting rod 14 moves through the T-shaped slide 9. A drive motor 15, coaxially connected to the reciprocating screw 13, is fixedly installed on one side of the fixed frame 12. The drive motor 15 drives the reciprocating screw 13 to rotate. Under the limitation of the limiting rod 14, the T-shaped slide 9 moves horizontally back and forth, thereby driving the soft brush head 11 on the connecting rod 10 to swing in the cooling frame 6. This allows the soft brush head 11 to break up the tea leaves, improving the cooling efficiency of the tea leaves and making it easier to clean out some small fragments mixed in with the tea leaves.
[0020] Furthermore, such as Figure 3 and Figure 4A support frame 16 is fixed on one side of the T-shaped slide 9, and multiple swing rods 17 are fixed on one side of the support frame 16. The swing rods 17 are located below the feed pipe 8. When the T-shaped slide 9 moves, it drives the support frame 16 to move horizontally, thereby driving the swing rods 17 to swing horizontally, so that the tea leaves are dispersed after falling into the feed pipe 8, and the tea leaves can be evenly distributed after falling.
[0021] In this embodiment, as Figure 1 and Figure 2 To ensure smooth tea dispensing after cooling, a dispensing mechanism is installed on one side of the cooling frame 6 for discharging the tea. The dispensing mechanism includes a baffle 18, rotatably mounted at the dispensing end of the cooling frame 6. A rotating shaft 19 is rotatably connected to one side of the cooling frame 6. Two symmetrically distributed fixing rings 22 are fixed to the outer surface of the rotating shaft 19. Connecting blocks 23 are fixed to the surface of the fixing rings 22, and the ends of the connecting blocks 23 are fixed to the side of the baffle 18. A hydraulic rod 4 is rotatably mounted on the surface of the mounting plate 3, and the telescopic end of the hydraulic rod 4 is rotatably connected to the bottom surface of the cooling frame 6. Two support rods 25 are provided and located above the base plate 1, with their ends fixed to the cooling frame. The rotating shaft of 6 is an arc-shaped rack 21 with the shaft as its center. Gears 20 are fixed at both ends of the rotating shaft 19. The gears 20 mesh with the arc-shaped rack 21 for transmission. After the cooling is completed, the hydraulic rod 4 drives the cooling frame 6 to deflect downward. During the deflection process, the gears 20 roll on the arc-shaped rack 21, thereby driving the rotating shaft 19 to rotate. Then, through the fixing ring 22, the baffle 18 is rotated downward by 120 degrees, so that the discharge end of the cooling frame 6 is opened. At this time, the cooling frame 6 is also set at an inclination. Under the action of gravity, the tea leaves slide down the cooling frame 6, and the inclined baffle 18 guides the tea leaves. The staff only needs to place a collection container under the baffle 18, which greatly improves the collection of tea leaves after cooling.
[0022] It should be noted that, for example Figure 1 A hopper 24 is fixed on one side of the mounting plate 3. The hopper 24 is located directly below the cooling frame 6. The support rod 25 is fixed to the outer surface of the hopper 24. A collection frame 26 is placed on the top surface of the bottom plate 1 corresponding to the hopper 24. The hopper 24 facilitates the centralized discharge of the filtered residue, and then the collection frame 26 collects the residue.
[0023] The hydraulic rod 4, fan 5 and drive motor 15 can be purchased from the market and have their own power supply. This is a mature technology in the field and has been fully disclosed. Therefore, it will not be repeated in the specification.
[0024] The above specific embodiments are merely several optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A tea-processing cooling bed, comprising a base plate (1), characterized in that: Also includes: Support plate (2), the support plate (2) is fixed to one side of the top surface of the base plate (1), the end of the support plate (2) is fixed with an installation plate (3), the top surface of the installation plate (3) is rotatably provided with a cooling frame (6), and the inner bottom wall of the cooling frame (6) is evenly provided with multiple filter holes. Fixed rod (7), two fixed rods (7) are provided and symmetrically distributed and fixed on both sides of the cooling frame (6), and a feed pipe (8) is fixed between the ends of the two fixed rods (7). A feeding component is provided inside the cooling frame (6); The feeding mechanism is located on one side of the cooling frame (6) and is used for discharging tea leaves; The feeding mechanism includes: A baffle (18) is rotatably disposed at the discharge end of the cooling frame (6). A rotating shaft (19) is rotatably connected to one side of the interior of the cooling frame (6). Two symmetrically distributed fixing rings (22) are fixed on the outer surface of the rotating shaft (19). A connecting block (23) is fixed on the surface of the fixing ring (22). The end of the connecting block (23) is fixed to the side of the baffle (18). A hydraulic rod (4) is rotatably mounted on the surface of the mounting plate (3). The telescopic end of the hydraulic rod (4) is rotatably connected to the bottom surface of the cooling frame (6). Support rod (25), two support rods (25) are provided and are respectively located above the base plate (1). The end of the support rod (25) is fixed with an arc-shaped rack (21) with the rotation axis of the cooling frame (6) as the axis. Both ends of the rotating shaft (19) are fixed with gears (20). The gears (20) mesh with the arc-shaped rack (21) for transmission.
2. The tea-processing cooling bed according to claim 1, characterized in that, The feeding assembly includes: A fixing frame (12) is fixed between two fixing rods (7). A reciprocating screw (13) is rotatably connected to the inner side of the fixing frame (12). A T-shaped slide (9) is threaded on the outer surface of the reciprocating screw (13). A plurality of connecting rods (10) are fixed on the bottom surface of the T-shaped slide (9). A plurality of soft brush heads (11) are fixed on the bottom surface of the connecting rods (10). Limiting rod (14), the limiting rod (14) is fixed to the inner side of the fixing frame (12), the limiting rod (14) moves through the T-shaped slide (9), and a drive motor (15) coaxially connected to the reciprocating screw (13) is fixedly installed on one side of the fixing frame (12).
3. A tea-processing cooling bed according to claim 2, characterized in that, A support frame (16) is fixed on one side of the T-shaped slide (9), and a plurality of swing rods (17) are fixed on one side of the support frame (16). The swing rods (17) are located below the feed pipe (8).
4. A tea-processing cooling bed according to claim 1, characterized in that, A feeding hopper (24) is fixed on one side of the mounting plate (3). The feeding hopper (24) is located directly below the cooling frame (6). The support rod (25) is fixed to the outer surface of the feeding hopper (24).
5. A tea-processing cooling bed according to claim 4, characterized in that, A collection frame (26) is placed on the top surface of the bottom plate (1) corresponding to the hopper (24), and a fan (5) that cooperates with the cooling frame (6) is fixedly installed on the top of the support plate (2).