A waste collection and cleaning device for non-standard equipment processing

Abstract

This utility model provides a waste collection and cleaning device for non-standard equipment processing, relating to the field of waste collection and cleaning technology. It includes a pressure-drawing mechanism, which comprises a working motor. This utility model transfers the pressure released during the operation of the working motor into a pressure chamber. The mounting base ensures more stable operation of the working motor. The pressure in the pressure chamber is transferred to the collection box via a connecting pipe. This pressure in the collection box allows waste from the working equipment to be absorbed into the collection box through a connecting pipe. The collection box uses a one-way partition design, effectively preventing waste from entering the connecting pipe during actual use, thus improving its practicality. Furthermore, a corresponding docking frame on one side of the collection box allows workers to easily open the side flap to clean the waste from the collection box.

Description

Technical Field

[0001] This utility model relates to the field of waste collection and cleaning technology, and in particular to a waste collection and cleaning device for non-standard equipment processing. Background Technology

[0002] Non-standard equipment processing waste collection systems are key auxiliary devices in discrete manufacturing, directly impacting the cleanliness of precision machining processes and equipment uptime. With the increasing prevalence of personalized customization production models, modern non-standard equipment places several demands on waste collection devices: they must adapt to the diverse debris shapes generated from machining irregularly shaped workpieces, achieve efficient separation of gas-solid two-phase flows, and ensure dynamic sealing performance under continuous operation. Current mainstream solutions employ the principle of negative pressure adsorption, using a centrifugal fan to create a vacuum gradient to drive debris transport, combined with a cyclone separator to achieve gas-solid separation. In terms of system integration, the integrated application of modular quick-release structures (such as DIN standard flange connections) and IoT monitoring modules (based on RS485 bus) significantly improves the maintainability and status awareness capabilities of the waste collection system.

[0003] However, existing technologies still suffer from drawbacks. The pressure transmission system employs a multi-stage transition design, requiring airflow to pass through 3-4 stages of variable-diameter pipelines from the fan outlet to the collection box, resulting in a pressure attenuation rate of 18%–22%. Backflow prevention devices typically use physical filters, which become clogged with metal debris at a rate of 35% / 8 hours, necessitating frequent shutdowns for cleaning. The collection box's sealing structure uses flat flange bolts, resulting in a single cleaning operation taking over 20 minutes and exhibiting a 0.5-1mm clearance. Furthermore, the dynamic coupling between the pressure chamber and the motor base is insufficient, easily leading to seal failure under vibration conditions of G=3.5, with debris escape reaching 120-150 g / h. Therefore, we provide a waste collection and cleaning device based on non-standard equipment. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a waste collection and cleaning device for non-standard equipment processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a waste collection and cleaning device for non-standard equipment processing, comprising: a pressure mechanism, the pressure mechanism including a working motor, a control switch provided on the working motor, a pressure chamber provided at the bottom of the working motor, a connecting pipe provided at one end of the pressure chamber, a mounting base provided at the bottom of the pressure chamber, and a collection mechanism provided at the bottom of the mounting base; A collection mechanism includes a support frame, an installation frame on the support frame, a collection box in the installation frame, a connecting pipe on one side of the collection box, a one-way partition in the collection box, a docking frame on one side of the collection box, and a side flap in the docking frame.

[0006] In a preferred embodiment, the bottom of the collection box is provided with a discharge mechanism, which includes a docking bottom plate, a docking drain frame on the docking bottom plate, a connecting valve plate at one end of the docking drain frame, and a switching valve plate on the connecting valve plate.

[0007] In a preferred embodiment, the outer surface of the docking base plate is nested in the bottom of the collection box, one end of the docking drain frame is welded to the docking base plate, one end of the connecting valve plate is docked to the end of the docking drain frame away from the docking base plate, and the switch valve plate is nested and docked to the connecting valve plate.

[0008] In a preferred embodiment, the control switch is connected to the working motor, the bottom of the working motor is connected to the pressure chamber, and the mounting base is installed on the side of the pressure chamber away from the working motor.

[0009] In a preferred embodiment, the two ends of the connecting pipe are respectively connected to the pressure chamber and the collection box, one end of the support frame is welded to the bottom of the mounting frame, the outer surface of the collection box is nested in the mounting frame, and one end of the connecting pipe is connected to the collection box.

[0010] In a preferred embodiment, the outer surface of the one-way partition is nested in the collection box, the outer surface of the docking frame is nested on one side of the collection box, and one side of the side flap docks with one side of the collection box.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This utility model allows operators to start the working motor by controlling a switch. The pressure released during motor operation is then transferred to the pressure chamber. The mounting base ensures stable motor operation. A connecting pipe allows the pressure from the pressure chamber to flow into the collection box, creating pressure that draws waste from the equipment through a connecting pipe. The collection box features a one-way partition design, effectively preventing waste from entering the connecting pipe and enhancing its practicality. A corresponding docking frame on one side of the collection box allows operators to easily open the side flap to clean the waste. Attached Figure Description

[0012] Figure 1 This utility model provides a structural schematic diagram of a waste collection and cleaning device for non-standard equipment processing.

[0013] Figure 2This is an exploded view of the structure of a waste collection and cleaning device for non-standard equipment processing provided by this utility model.

[0014] Figure 3 A schematic diagram of the pressure extraction mechanism of a waste collection and cleaning device for non-standard equipment processing provided by this utility model.

[0015] Figure 4 This utility model provides a schematic diagram of the collection mechanism and discharge mechanism of a waste collection and cleaning device for non-standard equipment processing.

[0016] Legend: 1. Pressure extraction mechanism; 11. Working motor; 12. Control switch; 13. Pressure chamber; 14. Mounting base; 15. Connecting pipe; 2. Collection mechanism; 21. Support frame; 22. Mounting frame; 23. Collection box; 24. Connecting pipe; 25. One-way partition; 26. Docking frame; 27. Side flap; 3. Discharge mechanism; 31. Dock base plate; 32. Dock drain frame; 33. Connecting valve plate; 34. Switch valve plate. Detailed Implementation

[0017] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings and examples.

[0018] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0019] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected by an intermediate structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0021] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0022] Example 1 like Figures 1-4 As shown, this utility model provides a technical solution: a waste collection and cleaning device for non-standard equipment processing, including: a pressure mechanism 1, the pressure mechanism 1 including a working motor 11, a control switch 12 provided on the working motor 11, a pressure chamber 13 provided at the bottom of the working motor 11, a connecting pipe 15 provided at one end of the pressure chamber 13, a mounting base 14 provided at the bottom of the pressure chamber 13, and a collection mechanism 2 provided at the bottom of the mounting base 14; The collection mechanism 2 includes a support frame 21, an installation frame 22 on the support frame 21, a collection box 23 in the installation frame 22, a connecting pipe 24 on one side of the collection box 23, a one-way partition 25 in the collection box 23, a docking frame 26 on one side of the collection box 23, and a side flap 27 in the docking frame 26. The control switch 12 is connected to the working motor 11, the bottom of the working motor 11 is connected to the pressure chamber 13, the mounting base 14 is installed on the side of the pressure chamber 13 away from the working motor 11, the two ends of the connecting pipe 15 are connected to the pressure chamber 13 and the collection box 23 respectively, one end of the support frame 21 is welded to the bottom of the mounting frame 22, the outer surface of the collection box 23 is nested in the mounting frame 22, one end of the connecting pipe 24 is connected to the collection box 23, the outer surface of the one-way partition 25 is nested in the collection box 23, the outer surface of the connecting frame 26 is nested in one side of the collection box 23, and one side of the side flap 27 is connected to one side of the collection box 23.

[0023] In this embodiment, when using this waste collection and cleaning device to collect and clean waste from the equipment, the operator can connect the two ends of the connecting pipe 24 and the working equipment respectively using the connecting pipe 15. Then, the operator controls the control switch 12 to start the working motor 11. The operator can then transfer the pressure released during the operation of the working motor 11 to the pressure chamber 13. The mounting base 14 is used to ensure that the working motor 11 can work more stably. The pressure in the pressure chamber 13 is transferred to the collection box 23 through the connecting pipe 15. This allows the collection box 23 to be pressurized and absorb the waste from the working equipment into the collection box 23 through the connecting pipe 24. Since the collection box 23 adopts a one-way partition 25 design, it can effectively prevent waste from entering the connecting pipe 15 during actual use, thus improving its practicality. In addition, a corresponding docking frame 26 is provided on one side of the collection box 23, which allows the operator to more easily open the side flap 27 to clean the waste in the collection box 23.

[0024] Example 2 like Figures 1-4 As shown, the bottom of the collection box 23 is provided with a discharge mechanism 3. The discharge mechanism 3 includes a docking base plate 31, a docking drain frame 32 is provided on the docking base plate 31, a connecting valve plate 33 is provided at one end of the docking drain frame 32, and a switch valve plate 34 is provided on the connecting valve plate 33. The outer surface of the docking base plate 31 is nested in the bottom of the collection box 23. One end of the docking drain frame 32 is welded to the docking base plate 31. One end of the connecting valve plate 33 is docked to the end of the docking drain frame 32 away from the docking base plate 31. The switch valve plate 34 is nested and docked to the connecting valve plate 33.

[0025] In this embodiment, in order to further improve its practicality in actual use, a corresponding docking bottom plate 31 is provided at the bottom of the collection box 23 and docked at the bottom of the collection box 23 by using a docking funnel frame 32 and a connecting valve plate 33, thereby facilitating the discharge of waste and further improving its practicality in actual use.

[0026] Working principle: like Figures 1-4 As shown, when workers use this waste collection and cleaning device to collect and clean up processing waste from the equipment, they first need to connect both ends of the connecting pipe 24 to the working equipment, respectively. Then, workers can start the working motor 11 via the control switch 12. After starting, the working motor 11 operates by its power drive and releases pressure, which workers can guide into the pressure chamber 13. To ensure the stable operation of the working motor 11, the device is also designed with a mounting base 14 to increase its stability during operation. Through the connecting pipe 15, the air pressure in the pressure chamber 13 is transmitted to the collection box 23, a process that helps to draw waste from the working equipment into the collection box 23.

[0027] Inside the collection box 23, a well-designed one-way baffle 25 effectively prevents waste from flowing back into the connecting pipe 15, ensuring that waste only flows into the collection box and prevents it from re-entering the working pipe. This design greatly improves the practicality of the device, ensuring effective isolation and collection of waste. On one side of the collection box 23, a docking frame 26 is also provided, allowing workers to easily open the side flap 27 to easily clean out the waste in the collection box 23.

[0028] To further enhance the practicality and ease of operation of the waste cleaning device, the bottom of the collection box 23 is equipped with a docking base plate 31, which is connected to the connecting valve plate 33 via a docking drain frame 32. This design helps waste to be discharged more smoothly, reducing the labor intensity of workers during the waste cleaning process and making waste discharge more efficient. Through this convenient discharge design, workers can clean up waste promptly without affecting work efficiency, ensuring the long-term stable operation of the equipment.

[0029] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0030] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A waste collection and cleaning device for non-standard equipment processing, characterized in that, include: The pressure-drawing mechanism (1) includes a working motor (11), a control switch (12) is provided on the working motor (11), a pressure chamber (13) is provided at the bottom of the working motor (11), a connecting pipe (15) is provided at one end of the pressure chamber (13), a mounting base (14) is provided at the bottom of the pressure chamber (13), and a collection mechanism (2) is provided at the bottom of the mounting base (14). The collection mechanism (2) includes a support frame (21), an installation frame (22) is provided on the support frame (21), a collection box (23) is provided in the installation frame (22), a connecting pipe (24) is provided on one side of the collection box (23), a one-way partition (25) is provided in the collection box (23), a docking frame (26) is provided on one side of the collection box (23), and a side flap (27) is provided in the docking frame (26).

2. The waste collection and cleaning device for non-standard equipment processing according to claim 1, characterized in that: The bottom of the collection box (23) is provided with a discharge mechanism (3), the discharge mechanism (3) includes a docking bottom plate (31), a docking drain frame (32) is provided on the docking bottom plate (31), a connecting valve plate (33) is provided at one end of the docking drain frame (32), and a switch valve plate (34) is provided on the connecting valve plate (33).

3. The waste collection and cleaning device for non-standard equipment processing according to claim 2, characterized in that: The outer surface of the docking base plate (31) is nested at the bottom of the collection box (23). One end of the docking drain frame (32) is welded to the docking base plate (31). One end of the connecting valve plate (33) is docked at the end of the docking drain frame (32) away from the docking base plate (31). The switch valve plate (34) is nested and docked on the connecting valve plate (33).

4. The waste collection and cleaning device for non-standard equipment processing according to claim 1, characterized in that: The control switch (12) is connected to the working motor (11), the bottom of the working motor (11) is connected to the pressure chamber (13), and the mounting base (14) is installed on the side of the pressure chamber (13) away from the working motor (11).

5. The waste collection and cleaning device for non-standard equipment processing according to claim 1, characterized in that: The two ends of the connecting pipe (15) are respectively connected to the pressure chamber (13) and the collection box (23). One end of the support frame (21) is welded to the bottom of the mounting frame (22). The outer surface of the collection box (23) is nested in the mounting frame (22). One end of the connecting pipe (24) is connected to the collection box (23).

6. The waste collection and cleaning device for non-standard equipment processing according to claim 1, characterized in that: The outer surface of the one-way partition (25) is nested in the collection box (23), the outer surface of the docking frame (26) is nested on one side of the collection box (23), and one side of the side flap (27) is docked to one side of the collection box (23).

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