A reaction kettle for producing stone sulfur mixture

CN224712025UActive Publication Date: 2026-09-04XINJIANG ZHUFENG CHEM CO LTD
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Patent Information

Application Number
CN202521754038.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2026-09-04
Estimated Expiration
2035-08-18

AI Technical Summary

Technical Problem

这种降温方式虽然能够快速降低溶液温度,但在生产过程中,釜体内部的温度变化较为剧烈,难以实现对反应温度的精准控制

Benefits of technology

[0019] This utility model provides a reaction vessel for producing lime-sulfur mixture, which has the following beneficial effects:

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Abstract

The utility model discloses a reaction kettle for stone sulfur mixture production relates to stone sulfur mixture production equipment technical field, specifically for a kind of reaction kettle for stone sulfur mixture production, including pry seat, kettle body, feeding component, water supply component, the kettle body, feeding component, water supply component are all integrated installation on pry seat;By setting first spiral coil pipe and second spiral coil pipe in the interlayer cavity of kettle body, respectively for conveying steam and normal temperature water, the accurate control of the temperature inside kettle body is realized.In the initial stage of reaction, by controlling the flow and temperature of steam, the inside of kettle body can be quickly heated to the appropriate reaction temperature;During the reaction, by adjusting the flow of normal temperature water, the temperature change inside the kettle body can be effectively controlled, and the adverse effects of excessively high or low temperature on the reaction can be avoided.
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Description

Technical Field

[0001] This utility model relates to the technical field of lime-sulfur mixture production equipment, specifically a reaction vessel for lime-sulfur mixture production. Background Technology

[0002] Lime sulfur is a commonly used pesticide, primarily used to control pests and diseases. Its main raw materials include quicklime, sulfur powder, and water, with a mass ratio of 1:2:10–13 during the reaction. In the production process of lime sulfur, the reaction vessel is the core equipment, and its performance directly affects the product quality and production efficiency.

[0003] Existing technologies for lime-sulfur mixture production reactors, such as the one disclosed in patent CN 220328654 U, while improving production efficiency to some extent, still have some problems. This patent's reactor primarily uses a feeding device to deliver raw materials into the reactor body, where they are initially crushed by a crushing component, then stirred by a stirring blade, and finally cooled by a cooling component. However, this design has the following shortcomings:

[0004] Temperature control is not precise enough. Although the cooling system of the reactor can cool the solution inside, its cooling effect mainly relies on the circulation of the coolant and the cooling effect of the semiconductor refrigeration unit. While this cooling method can quickly lower the solution temperature, the temperature fluctuations inside the reactor during production are quite drastic, making precise control of the reaction temperature difficult. Especially in the early stages of the reaction, the dissolution and stirring of the raw materials generate a large amount of heat, causing the internal temperature of the reactor to rise rapidly. The cooling system's cooling rate is relatively slow, making it impossible to control the temperature within a suitable range in a timely manner, thus affecting the stability of the reaction and product quality. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides a reaction vessel for producing lime-sulfur mixture, which solves the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a reaction vessel for producing lime-sulfur mixture, comprising a skid, a vessel body, a feeding component, and a water supply component, wherein the vessel body, the feeding component, and the water supply component are all integrated and mounted on the skid; the vessel body comprises a stirring assembly, an outer shell, an inner shell, a first spiral coil, and a second spiral coil, wherein the inner shell is fixedly mounted inside the outer shell, and a cavity is formed between the inner shell and the side wall of the outer shell; the first spiral coil and the second spiral coil are both located within the cavity, and both are spirally wound and fixedly mounted on the inner shell. On the outer wall; the stirring assembly is mounted on the outer shell; the feeding component includes a steam assembly, a quicklime assembly, and a sulfur assembly, the steam assembly including a steam generator, the steam outlet of the steam generator being connected to the inlet of the first spiral coil; the quicklime assembly including a first raw material tank, the medium outlet of the first raw material tank being connected to the interior of the inner shell; the sulfur assembly including a second raw material tank, the medium outlet of the second raw material tank being connected to the interior of the inner shell; the water supply component including a water tank, the three outlets of the water tank being connected to the second spiral coil, the inner shell, and the water inlet pipe of the steam generator, respectively.

[0009] Optionally, the stirring assembly includes a servo motor, a rotating shaft, and multiple stirring rods. The servo motor is fixedly installed above the top wall of the outer shell. The upper end of the rotating shaft is rotatably connected to the top wall of the outer shell, and the lower end of the rotating shaft is rotatably connected to the bottom wall of the inner shell. The output shaft of the servo motor is drively connected to the rotating shaft, and each of the stirring rods is fixedly installed on the outer side wall of the rotating shaft.

[0010] Optionally, the vessel body further includes a discharge pipe, a first feed pipe, a second feed pipe, and a third feed pipe. The upper end of the discharge pipe longitudinally penetrates the bottom wall of the outer shell and the inner shell in sequence, and the discharge pipe is fixedly installed to the outer shell and the inner shell respectively. The discharge pipe is connected to the interior of the inner shell, and a first control valve is installed on the discharge pipe. The first feed pipe, the second feed pipe, and the third feed pipe are all fixedly installed on the top wall of the outer shell, and the first feed pipe, the second feed pipe, and the third feed pipe are all connected to the interior of the inner shell.

[0011] Optionally, the vessel body further includes a pressure gauge, a temperature sensor, and a pressure sensor. The pressure gauge is fixedly installed on the top wall of the outer shell, and the temperature sensor and pressure sensor are both fixedly installed on the inner shell.

[0012] Optionally, the steam assembly further includes a steam pipe, one end of which is fixedly installed and connected to the steam inlet end of the first spiral coil, and the other end of which is fixedly installed and connected to the steam outlet end of the steam generator; a fourth flow meter is installed on the steam pipe.

[0013] Optionally, the quicklime assembly further includes a first screw pump and a first feeding pipe. The medium inflow end of the first screw pump is fixedly installed and connected to the medium outflow end of the first raw material tank. One end of the first feeding pipe is fixedly installed and connected to the medium outflow end of the first screw pump. The other end of the first feeding pipe is fixedly installed and connected to the first feed pipe. A first flow meter is installed on the first feeding pipe.

[0014] Optionally, the sulfur assembly further includes a second screw pump and a second feed pipe. The medium inflow end of the second screw pump is fixedly installed and connected to the medium outflow end of the second raw material tank. One end of the second feed pipe is fixedly installed and connected to the medium outflow end of the second screw pump. The other end of the second feed pipe is fixedly installed and connected to the second feed pipe. A second flow meter is installed on the second feed pipe.

[0015] Optionally, the water supply component further includes a second water pump and a second water supply pipe. The inflow end of the second water pump is fixedly installed and connected to the second outflow end of the water tank. One end of the second water supply pipe is fixedly installed and connected to a third feed pipe. The other end of the second water supply pipe is fixedly installed and connected to the outflow end of the second water pump. A third flow meter is installed on the second water supply pipe.

[0016] Optionally, the water supply component further includes a third water pump, a third water delivery pipe, and a fourth water delivery pipe. The inflow end of the third water pump is fixedly installed and connected to the third outflow end of the water tank. One end of the third water delivery pipe is fixedly installed and connected to the outflow end of the third water pump, and the other end of the third water delivery pipe is fixedly installed and connected to the inflow end of the second spiral coil. One end of the fourth water delivery pipe is fixedly installed and connected to the outflow end of the second spiral coil, and the other end of the fourth water delivery pipe is fixedly installed and connected to the water tank.

[0017] Optionally, the water supply component further includes a first water pump and a first water supply pipe. The inflow end of the first water pump is fixedly installed and connected to the first outflow end of the water tank. One end of the first water supply pipe is fixedly installed and connected to the outflow end of the first water pump. The other end of the first water supply pipe is fixedly installed and connected to the inflow port of the steam generator water inlet pipe.

[0018] (III) Beneficial Effects

[0019] This utility model provides a reaction vessel for producing lime-sulfur mixture, which has the following beneficial effects:

[0020] 1. This reaction vessel for producing lime-sulfur mixture achieves precise temperature control by installing a first spiral coil and a second spiral coil within the jacketed cavity of the vessel body to transport steam and room-temperature water, respectively. In the initial stage of the reaction, controlling the steam flow rate and temperature allows for rapid heating of the vessel to a suitable reaction temperature. During the reaction, adjusting the room-temperature water flow rate effectively controls internal temperature fluctuations, preventing adverse effects from excessively high or low temperatures. Furthermore, temperature and pressure sensors monitor the internal temperature and pressure data in real time and transmit the data to a control board. The control board automatically adjusts the steam and room-temperature water flow rates according to a preset program, further improving the accuracy and stability of temperature control. This precise temperature control not only ensures stable reaction but also improves the quality and yield of the lime-sulfur mixture, effectively solving the problem of insufficient temperature control in existing reaction vessels.

[0021] 2. The reaction vessel of this invention improves the mixing uniformity of raw materials through optimized design of the stirring assembly. The stirring assembly includes a servo motor, a rotating shaft, and multiple stirring rods. The output shaft of the servo motor is connected to the rotating shaft, which drives the stirring rods to rotate, thereby achieving thorough mixing of the raw materials inside the inner shell. Furthermore, by setting multiple feed pipes to transport quicklime powder, sulfur powder, and water respectively, the raw materials can be more evenly distributed when entering the vessel. During the stirring process, the rotation of the stirring rods further promotes the mixing of the raw materials, ensuring sufficient reaction of each component and avoiding incomplete reaction and unstable product quality caused by uneven distribution of raw materials. This uniform mixing method not only improves the quality of the lime-sulfur mixture but also reduces the generation of impurities during the production process, improving the purity and stability of the product. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the pipeline connection structure of a reaction vessel for producing lime-sulfur mixture according to this utility model;

[0024] Figure 2 This is a three-dimensional structural diagram of a reaction vessel for producing lime-sulfur mixture according to the present invention;

[0025] Figure 3 This is a three-dimensional structural diagram of the reactor body in a reaction vessel for producing lime-sulfur mixture according to this utility model;

[0026] Figure 4 This is a cross-sectional structural diagram of the reactor body in the production of lime-sulfur mixture according to this utility model.

[0027] In the diagram: 1. Vessel body; 101. Outer shell; 102. Inner shell; 103. Servo motor; 104. Rotating shaft; 105. Stirring rod; 106. First spiral coil; 107. Second spiral coil; 2. Skid; 3. Water tank; 4. First water pump; 5. First water supply pipe; 6. Steam generator; 7. Steam pipe; 8. Second water pump; 9. Second water supply pipe; 10. Third feed pipe; 11. Third water pump; 12. Third feed pipe 13. Water pipe; 14. Fourth water supply pipe; 15. Discharge pipe; 16. First control valve; 17. Heat recovery pipe; 18. First raw material tank; 19. First screw pump; 20. First feed pipe; 21. Second raw material tank; 22. Second screw pump; 23. Second feed pipe; 24. Second feed pipe; 25. Pressure gauge; 26. Temperature sensor; 27. Pressure sensor; 28. Control box; 29. ​​Support frame. Detailed Implementation

[0028] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying anything.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0030] Please see Figures 1 to 4This utility model provides a technical solution for the production of lime-sulfur mixture. Lime-sulfur mixture is a commonly used pesticide, mainly used for the control of pests and diseases. The raw materials for the production of lime-sulfur mixture mainly include quicklime (quicklime powder is used in this technical solution), sulfur powder, and water. The mass ratio of quicklime, sulfur powder, and water during the reaction is 1:2:10-13. The reaction principle of quicklime, sulfur powder, and water to produce lime-sulfur mixture will not be elaborated further.

[0031] A reaction vessel for producing lime-sulfur mixture includes a skid 2, a vessel body 1, a feeding component, a water supply component, and a control box 28. The vessel body 1, the feeding component, and the water supply component are all integrated and mounted on the skid 2. A support frame 29 is fixedly mounted on the skid 2. The control box 28 is fixedly mounted on the skid 2. A control board is installed inside the control box 28. The control board uses either a microcontroller or a programmable logic controller (PLC). The control board is electrically connected to the feeding component and the water supply component. The control board contains logic control programs, timing control programs, and other software programs to meet the needs of automated control of the feeding component and the water supply component, and to meet the needs of parameter adjustment during the automated control process. The control box 28 also contains a main power switch and other components, which will not be described in detail here.

[0032] The vessel body 1 includes a stirring assembly, an outer shell 101, an inner shell 102, a first spiral coil 106, and a second spiral coil 107. The inner shell 102 is fixedly installed inside the outer shell 101, and a cavity is formed between the inner shell 102 and the side wall of the outer shell 101. The first spiral coil 106 and the second spiral coil 107 are both located within the cavity, and are spirally coiled and fixedly installed on the outer side wall of the inner shell 102. The stirring assembly is mounted on the outer shell 101.

[0033] The inner shell 102 is used to hold raw materials, providing reaction space for the chemical reaction. The stirring assembly is used to stir and mix the raw materials within the inner shell 102. The first spiral coil 106 is used to hold and transport steam, which heats the first spiral coil 106, thereby heating the inner shell 102 and bringing the raw materials to the appropriate reaction temperature. The second spiral coil 107 is used to hold and transport room temperature water, which is used to cool the inner shell 102. By combining room temperature water and steam, the temperature of the inner shell 102 can be controlled within a reasonable range, preventing the temperature of the inner shell 102 and its interior from becoming too high.

[0034] The feeding components include a steam assembly, a quicklime assembly, and a sulfur assembly. The steam assembly includes a steam generator 6, the steam outlet of which is connected to the inlet of the first spiral coil 106. The quicklime assembly includes a first raw material tank 17, the medium outlet of which is connected to the interior of the inner shell 102. The sulfur assembly includes a second raw material tank 21, the medium outlet of which is connected to the interior of the inner shell 102.

[0035] The steam assembly provides high-temperature steam to support the raw material reaction. The quicklime assembly supplies quicklime powder to the inner shell 102. The sulfur assembly supplies sulfur powder to the inner shell 102. A steam generator 6 is fixedly mounted on the skid 2 and generates steam, which is then supplied to the first spiral coil 106. A first raw material tank 17 holds the quicklime powder and is fixedly mounted on the support frame 29. A second raw material tank 21 holds the sulfur powder and is also fixedly mounted on the support frame 29.

[0036] The water supply components include a water tank 3, and the three outlets of the water tank 3 are respectively connected to the second spiral coil 107, the inner shell 102, and the water inlet pipe of the steam generator 6.

[0037] The water supply components are used to supply water to the second spiral coil 107, the inner shell 102, and the inlet pipe of the steam generator 6. The water supply components supply water to the second spiral coil 107, primarily for cooling. The water supply components supply water to the inner shell 102, which serves as a raw material for the reaction. The water supply components supply water to the inlet pipe of the steam generator 6, which is used to produce steam. The water tank 3 holds clean water, sufficient for the lime-sulfur mixture production reaction.

[0038] Specifically, the stirring assembly includes a servo motor 103, a rotating shaft 104, and multiple stirring rods 105. The servo motor 103 is fixedly installed above the top wall of the outer shell 101. The upper end of the rotating shaft 104 is rotatably connected to the top wall of the outer shell 101, and the lower end of the rotating shaft 104 is rotatably connected to the bottom wall of the inner shell 102. The output shaft of the servo motor 103 is connected to the rotating shaft 104 for transmission. Each stirring rod 105 is fixedly installed on the outer side wall of the rotating shaft 104.

[0039] The lower end of the rotating shaft 104 is sealed at the rotatable connection with the inner shell 102, for example, by setting a sealing ring. The specific setting will not be described here. This is to prevent the raw materials from affecting the rotation of the rotating shaft 104. After the servo motor 103 is started, its output shaft drives the rotating shaft 104 to rotate. The rotating shaft 104 drives each stirring rod 105 to rotate, thereby realizing the stirring of the raw materials in the inner shell 102.

[0040] Specifically, the vessel body 1 also includes a discharge pipe 14, a first feed pipe 20, a second feed pipe 24, and a third feed pipe 10. The upper end of the discharge pipe 14 longitudinally penetrates the bottom wall of the outer shell 101 and the inner shell 102, and the discharge pipe 14 is fixedly installed on the outer shell 101 and the inner shell 102 respectively. The discharge pipe 14 is connected to the interior of the inner shell 102, and a first control valve 15 is installed on the discharge pipe 14. The first feed pipe 20, the second feed pipe 24, and the third feed pipe 10 are all fixedly installed on the top wall of the outer shell 101, and the first feed pipe 20, the second feed pipe 24, and the third feed pipe 10 are all connected to the interior of the inner shell 102.

[0041] The first feed pipe 20, the second feed pipe 24, and the third feed pipe 10 are used to feed raw materials into the inner shell 102. The discharge pipe 14 is used to discharge the reacted material, that is, to discharge the lime-sulfur mixture. The first control valve 15 is used to control the opening and closing of the flow channel inside the discharge pipe 14.

[0042] More specifically, the vessel body 1 also includes a pressure gauge 25, a temperature sensor 26, and a pressure sensor 27. The pressure gauge 25 is fixedly installed on the top wall of the outer shell 101, and the temperature sensor 26 and the pressure sensor 27 are both fixedly installed on the inner shell 102.

[0043] The pressure gauge 25 is used to detect the pressure inside the inner housing 102. The temperature sensor 26 and pressure sensor 27 are used to detect the temperature and pressure data inside the inner housing 102. The control board is electrically connected to the temperature sensor 26 and pressure sensor 27 respectively. The temperature sensor 26 and pressure sensor 27 transmit the measured temperature and pressure data to the control board.

[0044] Specifically, the steam assembly also includes a steam pipe 7, one end of which is fixedly installed and connected to the steam inlet end of the first spiral coil 106, and the other end of which is fixedly installed and connected to the steam outlet end of the steam generator 6. A fourth flow meter is installed on the steam pipe 7.

[0045] The steam pipe 7 is used to transport steam, delivering the steam generated by the steam generator 6 to the first spiral coil 106. The fourth flow meter is used to count the transported steam flow rate. The control board is electrically connected to the fourth flow meter. The fourth flow meter transmits the measured steam flow rate data to the control board.

[0046] More specifically, the quicklime assembly also includes a first screw pump 18 and a first feed pipe 19. The medium inflow end of the first screw pump 18 is fixedly installed and connected to the medium outflow end of the first raw material tank 17. One end of the first feed pipe 19 is fixedly installed and connected to the medium outflow end of the first screw pump 18, and the other end of the first feed pipe 19 is fixedly installed and connected to the first feed pipe 20. A first flow meter is installed on the first feed pipe 19.

[0047] The first screw pump 18 is used to transport quicklime powder from the first raw material tank 17 to the first feed pipe 20 through the first feed pipe 19, and then to the inner housing 102 through the first feed pipe 20. The control board is electrically connected to the first flow meter, which is used to detect the flow rate of the quicklime powder. The first flow meter may include, but is not limited to, an impulse flow meter. The first screw pump 18 is fixedly mounted on the skid 2.

[0048] More specifically, the sulfur assembly also includes a second screw pump 22 and a second feed pipe 23. The medium inflow end of the second screw pump 22 is fixedly installed and connected to the medium outflow end of the second raw material tank 21. One end of the second feed pipe 23 is fixedly installed and connected to the medium outflow end of the second screw pump 22, and the other end of the second feed pipe 23 is fixedly installed and connected to the second feed pipe 24. A second flow meter is installed on the second feed pipe 23.

[0049] The second screw pump 22 is fixedly mounted on the skid 2. The second screw pump 22 is used to transport sulfur powder from the second raw material tank 21 through the second feed pipe 23 to the second feed pipe 24, and then through the second feed pipe 24 to the inner housing 102. The control board is electrically connected to the second flow meter, which includes, but is not limited to, an impulse flow meter. The second flow meter is used to detect the amount of sulfur powder being transported and transmits the measured data to the control board.

[0050] More specifically, the water supply components also include a second water pump 8 and a second water delivery pipe 9. The inflow end of the second water pump 8 is fixedly installed and connected to the second outflow end of the water tank 3. One end of the second water delivery pipe 9 is fixedly installed and connected to the third feed pipe 10, and the other end of the second water delivery pipe 9 is fixedly installed and connected to the outflow end of the second water pump 8. A third flow meter is installed on the second water delivery pipe 9.

[0051] The second water pump 8 is fixedly mounted on the skid 2. The second water pump 8 is used to draw clean water from the water tank 3 and transport the clean water through the second water supply pipe 9 to the third feed pipe 10, and then through the third feed pipe 10 to the inner housing 102. The third flow meter is electrically connected (including communication connection) to the control board. The third flow meter is used to detect the water flow rate transported by the second water supply pipe 9 and transmit the measured relevant data to the control board.

[0052] Specifically, the water supply components also include a third water pump 11, a third water supply pipe 12, and a fourth water supply pipe 13. The inlet end of the third water pump 11 is fixedly installed and connected to the third outlet end of the water tank 3. One end of the third water supply pipe 12 is fixedly installed and connected to the outlet end of the third water pump 11, and the other end of the third water supply pipe 12 is fixedly installed and connected to the inlet end of the second spiral coil 107. One end of the fourth water supply pipe 13 is fixedly installed and connected to the outlet end of the second spiral coil 107, and the other end of the fourth water supply pipe 13 is fixedly installed and connected to the water tank 3.

[0053] The third water pump 11 is fixedly installed on the skid 2. The third water pump 11 is used to draw clean water from the water tank 3 and transport the clean water to the second spiral coil 107 through the third water supply pipe 12, thereby supplying water to the second spiral coil 107. After the water in the second spiral coil 107 absorbs heat, the fourth water supply pipe 13 is used to return the water in the second spiral coil 107 to the water tank 3.

[0054] Specifically, the water supply components also include a first water pump 4 and a first water pipe 5. The inflow end of the first water pump 4 is fixedly installed and connected to the first outflow end of the water tank 3. One end of the first water pipe 5 is fixedly installed and connected to the outflow end of the first water pump 4. The other end of the first water pipe 5 is fixedly installed and connected to the inflow port of the water inlet pipe of the steam generator 6.

[0055] The first water pump 4 is fixedly mounted on the skid 2. The first water pump 4 draws clean water from the water tank 3 and delivers it through the first water supply pipe 5 to the inlet pipe of the steam generator 6 (the water in the inlet pipe of the steam generator 6 produces steam after being heated). The steam produced by the steam generator 6 is delivered to the first spiral coil 106 through the steam pipe 7. A heat recovery pipe 16 is fixedly installed at the steam outlet end of the first spiral coil 106, and the two are connected. The heat recovery pipe 16 is used to discharge steam (or condensate) for other uses.

[0056] In this technical solution, each pipe or conduit is equipped with one or more solenoid valves, which are used to control the opening and closing of the flow path inside the pipe. A control board is electrically connected to each solenoid valve, and the control board controls the opening or closing of each solenoid valve.

[0057] In use, the reaction vessel for producing lime-sulfur mixture of this invention first supplies quicklime powder, sulfur powder, and water to the inner shell 102 of the vessel body 1 via the feeding component. The specific process is as follows:

[0058] 1. Raw material conveying: Quicklime powder is conveyed to the first feed pipe 20 through the first raw material tank 17, the first screw pump 18 and the first feed pipe 19, and then enters the inner shell 102 through the first feed pipe 20.

[0059] Sulfur powder is transported to the second feed pipe 24 through the second raw material tank 21, the second screw pump 22, and the second feed pipe 23, and then enters the inner shell 102 through the second feed pipe 24.

[0060] Water is transported to the third feed pipe 10 through the water tank 3, the second water pump 8, and the second water supply pipe 9, and then enters the inner shell 102 through the third feed pipe 10.

[0061] II. Temperature control: The steam generated by the steam generator 6 is transported to the first spiral coil 106 through the steam pipe 7 to heat the inner shell 102, so that the raw materials reach a suitable reaction temperature.

[0062] The clean water in the water tank 3 is pumped to the second spiral coil 107 by the third water pump 11 to cool the inner shell 102 and prevent the temperature from being too high and causing adverse effects on the reaction.

[0063] Temperature sensor 26 and pressure sensor 27 monitor the temperature and pressure data inside the inner shell 102 in real time and transmit the data to the control board. The control board automatically adjusts the flow rates of steam and room temperature water according to a preset program to ensure that the temperature inside the vessel 1 remains stable within a suitable range.

[0064] III. Stirring and Mixing: The servo motor 103 starts, and its output shaft drives the rotating shaft 104 to rotate, which in turn drives the stirring rod 105 to rotate, thereby achieving thorough stirring of the raw materials inside the inner shell 102. The rotation of the stirring rod 105 can promote the mixing between the raw materials, allowing each component to react fully and avoiding problems such as insufficient reaction and unstable product quality caused by uneven distribution of raw materials.

[0065] IV. Discharge: After the reaction is completed, the reacted material, namely lime-sulfur mixture, is discharged through the discharge pipe 14. A first control valve 15 is installed on the discharge pipe 14 to control the opening and closing of the internal flow channel of the discharge pipe 14.

[0066] It should be noted that, for those skilled in the art, it is obvious that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Therefore, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model, and no reference numerals in the claims should be construed as limiting the scope of the claims.

[0067] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A reaction vessel for producing lime-sulfur mixture, characterized in that: It includes a skid (2), a vessel body (1), a feeding component, and a water supply component, wherein the vessel body (1), the feeding component, and the water supply component are all integrated and installed on the skid (2); The vessel body (1) includes a stirring assembly, an outer shell (101), an inner shell (102), a first spiral coil (106), and a second spiral coil (107). The inner shell (102) is fixedly installed inside the outer shell (101), and a sandwich cavity is formed between the inner shell (102) and the side wall of the outer shell (101). The first spiral coil (106) and the second spiral coil (107) are both located in the sandwich cavity, and the first spiral coil (106) and the second spiral coil (107) are both spirally coiled and fixedly installed on the outer side wall of the inner shell (102). The stirring assembly is installed on the outer shell (101). The feeding components include a steam assembly, a quicklime assembly, and a sulfur assembly. The steam assembly includes a steam generator (6), the steam outlet of which is connected to the inlet of a first spiral coil (106). The quicklime assembly includes a first raw material tank (17), the medium outlet of which is connected to the interior of an inner shell (102). The sulfur assembly includes a second raw material tank (21), the medium outlet of which is connected to the interior of an inner shell (102). The water supply component includes a water tank (3), and the three outlets of the water tank (3) are respectively connected to the second spiral coil (107), the inner shell (102), and the water inlet pipe of the steam generator (6).

2. The reaction vessel for producing lime-sulfur mixture according to claim 1, characterized in that: The stirring assembly includes a servo motor (103), a rotating shaft (104), and multiple stirring rods (105). The servo motor (103) is fixedly installed on the top wall of the outer shell (101). The upper end of the rotating shaft (104) is rotatably connected to the top wall of the outer shell (101), and the lower end of the rotating shaft (104) is rotatably connected to the bottom wall of the inner shell (102). The output shaft of the servo motor (103) is connected to the rotating shaft (104) for transmission. Each of the stirring rods (105) is fixedly installed on the outer side wall of the rotating shaft (104).

3. The reaction vessel for producing lime-sulfur mixture according to claim 1, characterized in that: The vessel body (1) also includes a discharge pipe (14), a first feed pipe (20), a second feed pipe (24), and a third feed pipe (10). The upper end of the discharge pipe (14) passes through the bottom wall of the outer shell (101) and the inner shell (102) in sequence, and the discharge pipe (14) is fixedly installed with the outer shell (101) and the inner shell (102) respectively. The discharge pipe (14) is connected to the interior of the inner shell (102). A first control valve (15) is installed on the discharge pipe (14). The first feed pipe (20), the second feed pipe (24), and the third feed pipe (10) are all fixedly installed on the top wall of the outer shell (101), and the first feed pipe (20), the second feed pipe (24), and the third feed pipe (10) are all connected to the interior of the inner shell (102).

4. The reaction vessel for producing lime-sulfur mixture according to claim 3, characterized in that: The vessel body (1) also includes a pressure gauge (25), a temperature sensor (26), and a pressure sensor (27). The pressure gauge (25) is fixedly installed on the top wall of the outer shell (101), and the temperature sensor (26) and pressure sensor (27) are both fixedly installed on the inner shell (102).

5. The reaction vessel for producing lime-sulfur mixture according to claim 1, characterized in that: The steam assembly also includes a steam pipe (7), one end of which is fixedly installed and connected to the steam inlet end of the first spiral coil (106), and the other end of which is fixedly installed and connected to the steam outlet end of the steam generator (6); a fourth flow meter is installed on the steam pipe (7).

6. The reaction vessel for producing lime-sulfur mixture according to claim 3, characterized in that: The quicklime assembly also includes a first screw pump (18) and a first feed pipe (19). The medium inflow end of the first screw pump (18) is fixedly installed and connected to the medium outflow end of the first raw material tank (17). One end of the first feed pipe (19) is fixedly installed and connected to the medium outflow end of the first screw pump (18). The other end of the first feed pipe (19) is fixedly installed and connected to the first feed pipe (20). A first flow meter is installed on the first feed pipe (19).

7. The reaction vessel for producing lime-sulfur mixture according to claim 3, characterized in that: The sulfur assembly also includes a second screw pump (22) and a second feed pipe (23). The medium inflow end of the second screw pump (22) is fixedly installed and connected to the medium outflow end of the second raw material tank (21). One end of the second feed pipe (23) is fixedly installed and connected to the medium outflow end of the second screw pump (22). The other end of the second feed pipe (23) is fixedly installed and connected to the second feed pipe (24). A second flow meter is installed on the second feed pipe (23).

8. The reaction vessel for producing lime-sulfur mixture according to claim 3, characterized in that: The water supply components also include a second water pump (8) and a second water pipe (9). The inflow end of the second water pump (8) is fixedly installed and connected to the second outflow end of the water tank (3). One end of the second water pipe (9) is fixedly installed and connected to the third feed pipe (10). The other end of the second water pipe (9) is fixedly installed and connected to the outflow end of the second water pump (8). A third flow meter is installed on the second water pipe (9).

9. The reaction vessel for producing lime-sulfur mixture according to claim 1, characterized in that: The water supply components also include a third water pump (11), a third water pipe (12), and a fourth water pipe (13). The inflow end of the third water pump (11) is fixedly installed and connected to the third outflow end of the water tank (3). One end of the third water pipe (12) is fixedly installed and connected to the outflow end of the third water pump (11), and the other end of the third water pipe (12) is fixedly installed and connected to the inflow end of the second spiral coil (107). One end of the fourth water pipe (13) is fixedly installed and connected to the outflow end of the second spiral coil (107), and the other end of the fourth water pipe (13) is fixedly installed and connected to the water tank (3).

10. The reaction vessel for producing lime-sulfur mixture according to claim 1, characterized in that: The water supply component also includes a first water pump (4) and a first water pipe (5). The inflow end of the first water pump (4) is fixedly installed and connected to the first outflow end of the water tank (3). One end of the first water pipe (5) is fixedly installed and connected to the outflow end of the first water pump (4). The other end of the first water pipe (5) is fixedly installed and connected to the inlet port of the water inlet pipe of the steam generator (6).

Citation Information

Patent Citations

  • Reaction kettle for lime sulfur production

    CN220328654U