A high-speed and high-efficiency four-axis machining center suitable for wide aluminum profile

Abstract

The utility model relates to four -axis machining center technical field especially suitable for wide -range aluminium alloy's high speed high -efficient four -axis machining center, including organism, the cutter and workstation are provided on the organism, and the workstation is opened with collecting groove, and the flat plate for intercepting long roll scrap is set up in the workstation, and the discharge port for discharging the chippings is opened in the lower end of the workstation, and the separating component for separating long roll scrap and chippings is set up in the workstation. The utility model lets the turning waste through the collecting groove and enters the workstation, and long roll scrap is intercepted to the flat plate by the spherical body outer arc end, and the chippings in the waste are arranged to two guide inclined plates through the gap between any two connecting blocks to separate long roll scrap and chippings, and then directly recycle smelting chippings to reduce the time of manual separation of staff, improve the recovery efficiency, and long roll scrap can be directly compacted or chopped, avoid staff because of manual separation, and increase the probability of being scratched by long roll scrap.

Description

Technical Field

[0001] This utility model relates to the field of four-axis machining center technology, and in particular to a high-speed and high-efficiency four-axis machining center suitable for wide aluminum profiles. Background Technology

[0002] A four-axis machining center is a type of computer numerical control (CNC) machine tool that adds a rotary axis to the traditional three-axis linear motion (X, Y, Z axes). This fourth axis is usually a rotary table that rotates around the X-axis or Y-axis.

[0003] When existing four-axis machining centers turn aluminum, the waste generated includes long curls and small chips, which are mixed together. When collecting the waste from turning, the long curls are very loose and full of gaps, which wastes a lot of transportation space. Furthermore, when melting and recycling the waste, the large clumps of long curls are not easy to heat, which prolongs the melting time and increases fuel consumption. Therefore, the long curls need to be compacted or shredded. On the other hand, small chips have a larger surface area, which not only does not take up transportation space, but also melts faster and consumes relatively less energy. Therefore, small chips can be directly recycled. This makes it necessary to separate the long curls and small chips. However, existing four-axis machining centers lack components for separating long curls and small chips, resulting in the long curls and small chips being mixed together, which affects the recycling efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problem that existing four-axis machining centers lack components for separating long spun chips and debris, and to propose a high-speed and high-efficiency four-axis machining center suitable for wide aluminum profiles.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles includes a machine body, on which cutting tools and a worktable are provided. The worktable has a collection groove for collecting waste chips, a four-axis tailstock is mounted on the worktable, a plate for intercepting long wavy chips is provided in the worktable, a discharge port for discharging debris is provided at the lower end of the worktable, and a separation component for separating long wavy chips and debris is provided in the worktable.

[0006] Preferably, an X-axis driver is installed on the upper end of the machine body, a saddle is installed on the X-axis driver, a Y-axis driver and a slide saddle are installed on the upper end of the saddle, a Z-axis driver is installed on the slide saddle, and the cutting tool is installed at the Z-axis driver.

[0007] Preferably, the separating component includes multiple through holes formed in the flat plate, one of the through holes is integrally formed with a set of circumferentially equidistant connecting blocks, and a spherical body is fixedly connected to the set of connecting blocks.

[0008] Preferably, one of the spherical outer arc ends is used to intercept long shavings, and the gap between any two connecting blocks is used to discharge debris.

[0009] Preferably, the workbench is equipped with two guide ramps located below the flat plate, and the two guide ramps are used to guide the debris into the discharge port.

[0010] Preferably, a collection box is installed on the workbench below the discharge port, and the upper end of the collection box has a horizontal opening for collecting debris.

[0011] Compared with the prior art, the present invention has the following advantages: This invention first places the aluminum material at the four-axis tailstock and starts the four-axis tailstock to drive the aluminum material to rotate. At the same time, the cutting tool turns the rotating aluminum material, and the turning waste chips enter the worktable through the collection groove. The long curled chips in the waste chips are intercepted by the outer arc end of the spherical body and pushed to the top of the plate. The fragments in the waste chips are discharged to the two guide inclined plates through the gap between any two connecting blocks. Under the guidance of the two guide inclined plates, the fragments enter the discharge outlet and then enter the collection box through the transverse opening to separate the long curled chips and fragments, thereby directly recovering the smelting waste chips. This reduces the time for workers to manually separate long curled chips and fragments and improves the recycling efficiency. The long curled chips can be directly compacted or shredded to avoid increasing the chance of workers being cut by long curled chips when manually separating them. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of a high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles proposed in this utility model; Figure 2 This is a front sectional view of a high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles proposed in this utility model; Figure 3 In this utility model Figure 2 Enlarged schematic diagram of part A; Figure 4 This is a schematic diagram of a flat plate structure for a high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles, as proposed in this utility model. Figure 5 In this utility model Figure 4 Enlarged diagram of part B; Figure 6 This utility model proposes a guide slant plate suitable for high-speed and high-efficiency four-axis machining centers for wide aluminum profiles.

[0013] In the diagram: 1. Machine body; 2. Cutting tool; 3. Worktable; 4. Collection tank; 5. Four-axis tailstock; 6. Flat plate; 7. Discharge port; 8. X-axis driver; 9. Saddle; 10. Y-axis driver; 11. Z-axis driver; 12. Through hole; 13. Connecting block; 14. Spherical body; 15. Guide ramp; 16. Collection box. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] Reference Figures 1-6 A high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles includes a machine body 1, on which a cutting tool 2 and a worktable 3 are mounted. The worktable 3 has a collection groove 4 for collecting waste chips. A four-axis tailstock 5 is mounted on the worktable 3. A plate 6 for intercepting long wavy chips is slidably mounted in the worktable 3. A discharge port 7 for discharging debris is opened at the lower end of the worktable 3. A separation component for separating long wavy chips and debris is provided in the worktable 3, so as to directly recycle and process the debris, while the long wavy chips are compacted or shredded.

[0016] Preferably, an X-axis driver 8 is mounted on the upper end of the machine body 1. The X-axis driver 8 consists of an X-axis lead screw, an X-axis nut, and a servo motor. The X-axis lead screw is located on the upper end of the machine body 1, and the X-axis nut is located at the saddle. A Y-axis driver 10 and a sliding saddle 9 are mounted on the upper end of the saddle, as shown in the attached figure. Figure 2 As shown, the saddle is located between the upper end of the machine body 1 and the slide saddle 9. The Y-axis driver 10 consists of a Y-axis lead screw, a Y-axis nut, and a servo motor. The Y-axis lead screw is located at the upper end of the saddle, and the Y-axis nut is located at the lower end of the slide saddle 9. The slide saddle 9 is equipped with a Z-axis driver 11. The tool 2 is installed at the Z-axis driver 11. The Z-axis driver 11 consists of a Z-axis lead screw, a Z-axis nut, and a servo motor. The Z-axis lead screw is located at the slide saddle 9, and the Z-axis nut is located at the tool 2.

[0017] Preferably, as shown in the appendix Figure 4 and attached Figure 5 As shown, the separating component includes multiple through holes 12 formed on the plate 6. A set of circumferentially equidistant connecting blocks 13 are integrally formed in one through hole 12. A spherical body 14 is fixedly connected to the inner side of the set of connecting blocks 13, so that there is a gap between any two connecting blocks 13.

[0018] Preferably, when long shavings and debris fall onto the plate 6, the outer arc end of the spherical body 14 intercepts the long shavings from entering the gap between any two connecting blocks 13, preventing the long shavings from clogging the gap between any two connecting blocks 13. The debris is discharged through the gap between any two connecting blocks 13. The workbench 3 is located below the plate 6 and is equipped with two guide ramps 15. The ramps of the guide ramps 15 are inclined downwards towards the discharge outlet 7, and the debris is guided into the discharge outlet 7 by the two guide ramps 15. The workbench 3 is located below the discharge outlet 7 and is equipped with a collection box 16 by bolts. The upper end of the collection box 16 has a transverse opening for collecting debris, so that the debris can enter the collection box 16 for collection. Preferably, the front end of the workbench 3 can be provided with a retrieval opening to facilitate the removal of the plate 6 and the long shavings together and the processing of the long shavings.

[0019] The functional principle of this utility model can be explained through the following operation methods: First, the aluminum material is placed at the four-axis tailstock 5, and the four-axis tailstock 5 is started to drive the aluminum material to rotate. The tool 2 moves in three axes through the X-axis driver 8, Y-axis driver 10 and Z-axis driver 11, so that the tool 2 turns the rotating aluminum material. The turning waste chips enter the worktable 3 through the collection groove 4. The long curled chips in the waste chips are intercepted by the outer arc end of the spherical body 14 and placed at the upper end of the plate 6. The fragments in the waste chips are discharged to the two guide inclined plates 15 through the gap between any two connecting blocks 13. The fragments enter the discharge outlet 7 under the guidance of the two guide inclined plates 15. Then the fragments enter the collection box 16 through the transverse opening to separate the long curled chips and the fragments.

[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles, comprising a machine body (1), characterized in that, The machine body (1) is provided with a cutting tool (2) and a worktable (3). The worktable (3) has a collection groove (4) for collecting waste chips. The worktable (3) is equipped with a four-axis tailstock (5). The worktable (3) is provided with a flat plate (6) for intercepting long spun chips. The lower end of the worktable (3) is provided with a discharge port (7) for discharging debris. The worktable (3) is provided with a separation component for separating long spun chips and debris.

2. The high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles according to claim 1, characterized in that, The upper end of the machine body (1) is equipped with an X-axis driver (8), a saddle is mounted on the X-axis driver (8), a Y-axis driver (10) and a slide saddle (9) are mounted on the upper end of the saddle, a Z-axis driver (11) is mounted on the slide saddle (9), and the cutting tool (2) is mounted on the Z-axis driver (11).

3. The high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles according to claim 1, characterized in that, The separating component includes multiple through holes (12) formed on the plate (6), and one of the through holes (12) is integrally formed with a set of circumferentially equidistant connecting blocks (13), and a set of connecting blocks (13) is fixedly connected to a sphere (14).

4. A high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles according to claim 3, characterized in that, The outer arc end of one of the spheres (14) is used to intercept long shavings, and the gap between any two connecting blocks (13) is used to discharge debris.

5. A high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles according to claim 3, characterized in that, The workbench (3) is located below the flat plate (6) and is equipped with two guide ramps (15). The two guide ramps (15) are used to guide the debris into the discharge port (7).

6. A high-speed, high-efficiency four-axis machining center suitable for wide aluminum profiles according to claim 5, characterized in that, The workbench (3) is equipped with a collection box (16) below the outlet (7), and the upper end of the collection box (16) has a horizontal opening for collecting debris.

Images