A continuous sterilization and cooling device for jelly in bags
Patent Information
- Application Number
- CN202522671954.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-12-17
AI Technical Summary
[0002]在对果冻进行加工时需要对其包装好的成品进行杀菌处理，一般采用水浴法对其进行杀菌处理，但是现有的杀菌装置只能逐批次地对果冻进行杀菌处理，对果冻杀菌操作的连贯性较差，进而影响对果冻杀菌操作的效率，装置的实用性较差，为此，我们提出了一种袋装果冻连续式杀菌冷却装置，用于解决上述问题
1.设置有运输机构，将一定量的水注入安装水箱内部，通过加热机构将水加热到指定温度，通过上料机构将果冻导向传送带上，传送带和拨料板A配合对果冻进行运输，实现对果冻的连续水浴杀菌操作，通过排料机构对果冻进行下料运输，通过冷却机构对果冻进行风干冷却，提高了杀菌操作的连贯性，保证了装置对果冻杀菌操作的效率，提高了装置的实用性；
Smart Images
Figure CN224730934U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of jelly processing technology, and in particular to a continuous sterilization and cooling device for bagged jelly. Background Technology
[0002] When processing jelly, the packaged finished product needs to be sterilized. Generally, a water bath method is used for sterilization. However, existing sterilization devices can only sterilize jelly batch by batch, resulting in poor continuity of the sterilization operation and affecting the efficiency of the sterilization process. Consequently, the devices are not very practical. To address these issues, we propose a continuous sterilization and cooling device for bagged jelly. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a continuous sterilization and cooling device for bagged jelly.
[0004] The present invention solves its technical problem through the following technical solution: It includes a mounting base, a mounting water tank fixed to the top of the mounting base by bolts, a discharge chute at the end of the mounting water tank, a feeding mechanism at the top of the mounting water tank, and a transport mechanism inside the mounting water tank. The transport mechanism includes a mounting side plate A, which is fixed to one side of the mounting water tank by bolts. A reduction motor A is fixed to one side of the mounting side plate A by bolts. A drive rod A is provided at the output end of the reduction motor A. A drive pulley A is fixed to the outside of the drive rod A. A conveyor belt is provided to the outside of the drive pulley A. Multiple material feeding plates A are fixed to the outside of the conveyor belt. A heating mechanism is provided at the bottom of the transport mechanism. A discharge mechanism is provided on one side of the transport mechanism. A cooling mechanism is provided at the top of the discharge mechanism. A drainage mechanism is provided at the bottom of the mounting water tank.
[0005] As a further improvement of this utility model, a control panel is provided on one side of the mounting base.
[0006] As a further embodiment of this utility model: the feeding mechanism includes an installation groove, the installation groove is fixed to the top of the installation water tank, the top of the installation groove is fixed with a feeding hopper, and the installation water tank is fixed with a guide slide plate near the inner wall of the installation groove.
[0007] As a further embodiment of this utility model: the heating mechanism includes a control base, which is fixed to the inner wall of the water tank by bolts. Multiple heating rods are fixed to one side of the control base, and a water temperature sensor is fixed to the side wall of the water tank.
[0008] As a further embodiment of this utility model: the material discharge mechanism includes a mounting side plate B, which is fixed to the side wall of the water tank by bolts. A reduction motor B is fixed to one side of the mounting side plate B by bolts. A drive rod B is provided at the output end of the reduction motor B. A drive pulley B is fixed to the outside of the drive rod B. A perforated conveyor belt is provided to the outside of the drive pulley B. Multiple material feeding plates B are fixed to the outside of the perforated conveyor belt.
[0009] As a further embodiment of this utility model: the cooling mechanism includes a drying box, which is fixed to the top of the mounting base by bolts. A fan bracket is fixed to the top of the drying box, a blower is fixed to the top of the fan bracket, an air supply pipe is fixed to the bottom of the blower, and a distribution plate is fixed to the inner wall of the drying box.
[0010] As a further embodiment of this utility model: the drainage mechanism includes an installation pipe, which is fixed to the bottom of the installation tank by bolts, a control valve is fixed to the bottom of the installation pipe, and a drain pipe is fixed to the bottom of the control valve.
[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. Equipped with a transport mechanism, a certain amount of water is injected into the water tank. The water is heated to a specified temperature by a heating mechanism. The jelly is guided onto the conveyor belt by a feeding mechanism. The conveyor belt and the feeding plate A work together to transport the jelly, realizing continuous water bath sterilization of the jelly. The jelly is discharged and transported by a discharge mechanism. The jelly is air-dried and cooled by a cooling mechanism, which improves the continuity of the sterilization operation, ensures the efficiency of the device in sterilizing jelly, and improves the practicality of the device. 2. With a cooling mechanism, during material unloading and transportation, the blower blows air into the drying box through the air supply pipe, and under the action of the equalization plate, the air is evenly blown onto the jelly, which can perform air drying and cooling operations on the jelly, making it convenient for further processing and improving the overall efficiency of jelly processing. Attached Figure Description
[0012] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown; Figure 3 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle; Figure 4 A partial structural schematic diagram according to an embodiment of the present invention is shown.
[0013] Legend: 100 Mounting base, 110 Control panel, 120 Mounting water tank, 130 Discharge chute, 210 Mounting slot, 220 Feeding hopper, 230 Guide slide plate, 310 Mounting side plate A, 320 Gear motor A, 321 Drive rod A, 330 Drive pulley A, 340 Conveyor belt, 350 Material feeding plate A, 410 Control base, 420 Heating rod, 430 Water temperature sensor, 510 Mounting side plate B, 520 Gear motor B, 521 Drive rod B, 530 Drive pulley B, 540 Perforated conveyor belt, 550 Material feeding plate B, 610 Drying box, 620 Fan bracket, 630 Blower, 640 Air supply pipe, 650 Distributor plate, 710 Mounting pipe, 720 Control valve, 730 Drain pipe. Detailed Implementation
[0014] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0015] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0017] Please see Figure 1-4This utility model provides a technical solution: It includes a mounting base 100, a control panel 110 on one side of the mounting base 100, a mounting water tank 120 fixed to the top of the mounting base 100 by bolts, a discharge chute 130 at the end of the mounting water tank 120, a feeding mechanism on the top of the mounting water tank 120, and a transport mechanism inside the mounting water tank 120. The transport mechanism includes a mounting side plate A310, a reduction motor A320, and a drive rod A321. A drive pulley A330 is fixed to the outside of the drive rod A321, a conveyor belt 340 is provided to the outside of the drive pulley A330, and multiple material feeding plates A350 are fixed to the outside of the conveyor belt 340. The conveying mechanism is equipped with a heating mechanism at its bottom, a discharge mechanism on one side, a cooling mechanism at its top, and a drainage mechanism at the bottom of the water tank 120. The conveying mechanism injects a certain amount of water into the water tank 120, heats the water to a specified temperature using the heating mechanism, and guides the jelly onto the conveyor belt 340 using the feeding mechanism. The conveyor belt 340 and the feeding plate A350 work together to transport the jelly, achieving continuous water bath sterilization. The discharge mechanism discharges and transports the jelly, and the cooling mechanism dries and cools it, improving the continuity of the sterilization operation, ensuring the efficiency of the device's jelly sterilization operation, and enhancing the device's practicality.
[0018] Specifically, the feeding mechanism includes an installation groove 210, which is fixed to the top of the installation water tank 120. A feeding hopper 220 is fixed to the top of the installation groove 210, and a guide slide plate 230 is fixed to the inner wall of the installation water tank 120 near the installation groove 210. With the feeding mechanism, the packaged jelly enters the installation water tank 120 through the feeding hopper 220 and the installation groove 210, and is guided to the transport mechanism by the guide slide plate 230, thus realizing the feeding operation of the jelly.
[0019] Specifically, the heating mechanism includes a control base 410, which is fixed to the inner wall of the mounting water tank 120 by bolts. Multiple heating rods 420 are fixed to one side of the control base 410, and a water temperature sensor 430 is fixed to the side wall of the mounting water tank 120. By setting up the heating mechanism, the water inside the mounting water tank 120 is heated by the cooperation of the control base 410 and the heating rods 420. The water temperature is detected by the water temperature sensor 430, and the water temperature can be heated to a suitable sterilization temperature.
[0020] Specifically, the discharge mechanism includes a mounting side plate B510, which is bolted to the side wall of the mounting water tank 120. A geared motor B520 is bolted to one side of the mounting side plate B510. A drive rod B521 is provided at the output end of the geared motor B520. A drive pulley B530 is fixed to the outside of the drive rod B521. A perforated conveyor belt 540 is provided to the outside of the drive pulley B530. Multiple material-pulling plates B550 are fixed to the outside of the perforated conveyor belt 540. After the water bath sterilization of the jelly is completed by the discharge mechanism, the jelly is transported in the unloading stage by the cooperation of the perforated conveyor belt 540 and the material-pulling plates B550. During the transportation process, under the cooling of the cooling mechanism, most of the water on the jelly will flow back into the mounting water tank 120 through the perforated conveyor belt 540. Finally, the jelly is discharged through the discharge chute 130.
[0021] Specifically, the cooling mechanism includes a drying box 610, which is fixed to the top of the mounting base 100 by bolts. A fan bracket 620 is fixed to the top of the drying box 610, and a blower 630 is fixed to the top of the fan bracket 620. An air supply pipe 640 is fixed to the bottom of the blower 630, and a distribution plate 650 is fixed to the inner wall of the drying box 610. By setting up the cooling mechanism, during material unloading and transportation, the blower 630 blows air into the drying box 610 through the air supply pipe 640, and under the action of the distribution plate 650, the air is evenly blown onto the jelly, which can perform air drying and cooling operations on the jelly, facilitating further processing of the jelly and improving the overall efficiency of jelly processing.
[0022] Specifically, the drainage mechanism includes an installation pipe 710, which is fixed to the bottom of the installation water tank 120 by bolts. A control valve 720 is fixed to the bottom of the installation pipe 710, and a drain pipe 730 is fixed to the bottom of the control valve 720. By providing the drainage mechanism, when it is necessary to drain the installation water tank 120, the control valve 720 is opened, and the water inside the installation water tank 120 is discharged through the installation pipe 710 and the drain pipe 730.
[0023] Working Principle: During use, the device is controlled via the control panel 110 to inject a certain amount of water into the installation water tank 120. The water inside the installation water tank 120 is heated by the control base 410 and the heating rod 420. The water temperature is detected by the water temperature sensor 430, ensuring the water is heated to a suitable sterilization temperature. The packaged jelly enters the installation water tank 120 through the feeding hopper 220 and the installation slot 210, and is guided to the transport mechanism by the guide slide plate 230, thus loading the jelly onto the conveyor belt 340. The reduction motor A320 drives the drive rod A321 to rotate, which in turn drives the drive pulley A330, which in turn drives the conveyor belt 340. The conveyor belt 340 and the feeding plate A350 work together to transport the jelly, achieving continuous water bath sterilization. After the water bath sterilization of the jelly is completed, the reduction motor A320 drives the conveyor belt 340 to rotate. The conveyor belt 340 and the feeding plate A350 work together to transport the jelly, achieving continuous water bath sterilization. The high-speed motor B520 drives the drive rod B521 to rotate, which in turn drives the drive pulley B530 to rotate. The drive pulley B530 then drives the perforated conveyor belt 540 and the material-pushing plate B550 to rotate. The perforated conveyor belt 540 and the material-pushing plate B550 work together to transport the jelly during the unloading stage. During transport, under the cooling effect of the cooling mechanism, most of the water on the jelly will flow back into the installation water tank 120 through the perforated conveyor belt 540. Finally, the jelly is discharged through the discharge chute 130. During unloading and transport, the blower 630 blows air into the drying box 610 through the air pipe 640, and under the action of the equalizing plate 650, the air is evenly blown onto the jelly, which can perform air drying and cooling operations on the jelly, making it convenient for further processing. When it is necessary to drain the installation water tank 120, the control valve 720 is opened, and the water inside the installation water tank 120 is discharged through the installation pipe 710 and the drain pipe 730.
[0024] The motor involved in the embodiments, its matching control system, electromagnetic switch and pipeline circuit can also be provided by the manufacturer. Apart from that, the power supply module, circuit and electronic components and control module involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve any improvement to the internal structure and method.
[0025] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.
Claims
1. A continuous sterilization and cooling device for bagged jelly, characterized in that, The system includes a mounting base (100), to which a mounting water tank (120) is bolted. A discharge chute (130) is located at the end of the mounting water tank (120). A feeding mechanism is located on the top of the mounting water tank (120). A transport mechanism is located inside the mounting water tank (120). The transport mechanism includes a mounting side plate A (310), which is bolted to one side of the mounting water tank (120). A reduction motor A is bolted to one side of the mounting side plate A (310). (320) The output end of the geared motor A (320) is provided with a drive rod A (321), the drive rod A (321) is fixed with a drive pulley A (330) on the outside, the drive pulley A (330) is provided with a conveyor belt (340) on the outside, the conveyor belt (340) is fixed with multiple material feeding plates A (350) on the outside, the bottom of the transport mechanism is provided with a heating mechanism, one side of the transport mechanism is provided with a discharge mechanism, the top of the discharge mechanism is provided with a cooling mechanism, and the bottom of the water tank (120) is provided with a drainage mechanism.
2. The continuous sterilization and cooling device for bagged jelly according to claim 1, characterized in that, A control panel (110) is provided on one side of the mounting base (100).
3. The continuous sterilization and cooling device for bagged jelly according to claim 1, characterized in that, The feeding mechanism includes a mounting groove (210), which is fixed to the top of the mounting water tank (120). A feeding hopper (220) is fixed to the top of the mounting groove (210), and a guide slide plate (230) is fixed to the inner wall of the mounting water tank (120) near the mounting groove (210).
4. The continuous sterilization and cooling device for bagged jelly according to claim 1, characterized in that, The heating mechanism includes a control base (410), which is fixed to the inner wall of the mounting water tank (120) by bolts. Multiple heating rods (420) are fixed on one side of the control base (410), and a water temperature sensor (430) is fixed on the side wall of the mounting water tank (120).
5. The continuous sterilization and cooling device for bagged jelly according to claim 1, characterized in that, The material discharge mechanism includes a mounting side plate B (510), which is fixed to the side wall of the mounting water tank (120) by bolts. A geared motor B (520) is fixed to one side of the mounting side plate B (510) by bolts. A drive rod B (521) is provided at the output end of the geared motor B (520). A drive pulley B (530) is fixed to the outside of the drive rod B (521). A perforated conveyor belt (540) is provided to the outside of the drive pulley B (530). Multiple material feeding plates B (550) are fixed to the outside of the perforated conveyor belt (540).
6. The continuous sterilization and cooling device for bagged jelly according to claim 5, characterized in that, The cooling mechanism includes a drying box (610), which is fixed to the top of the mounting base (100) by bolts. A fan bracket (620) is fixed to the top of the drying box (610), a blower (630) is fixed to the top of the fan bracket (620), an air supply pipe (640) is fixed to the bottom of the blower (630), and a distribution plate (650) is fixed to the inner wall of the drying box (610).
7. The continuous sterilization and cooling device for bagged jelly according to claim 1, characterized in that, The drainage mechanism includes an installation pipe (710), which is fixed to the bottom of the installation tank (120) by bolts. A control valve (720) is fixed to the bottom of the installation pipe (710), and a drain pipe (730) is fixed to the bottom of the control valve (720).