Flue gas discharge pipeline structure of electric tar precipitator

Abstract

The utility model is suitable for flue gas emission technical field, provide a kind of electric tar precipitator flue gas emission pipeline structure, including electric tar precipitator, black law dust removal system, flue gas drainage pipeline and pipeline support frame. Flue gas drainage pipeline one end is connected with the flue gas outlet of electric tar precipitator by soft connection, and the other end is connected into the inlet of settling chamber of black law dust removal system;Pipeline support frame is made by I-beam welding, bottom is equipped with concrete pedestal, for firm support pipeline. The utility model utilizes the negative pressure of black law dust removal system itself as power source, replaces electric tar precipitator original induced draft fan, and all flue gas is guided to black law system to carry out purification treatment. The structure effectively solves the problem of unorganized overflow of flue gas, improves production environment, realizes energy saving and consumption reduction, guarantees flue gas emission up to standard, with simple structure, reliable operation, easy maintenance and other advantages.

Description

Technical Field

[0001] This utility model belongs to the field of flue gas emission technology, and in particular relates to a flue gas emission pipeline structure for an electrostatic precipitator. Background Technology

[0002] Electrostatic precipitators (ESPs) generate large amounts of flue gas during processes such as asphalt unloading. If these gases are not effectively collected and treated, they will permeate the production site, severely impacting the working environment and employee health, while also posing environmental compliance risks. Traditional ESPs typically have built-in fans for flue gas emission, but these suffer from high energy consumption, high operating noise, and high maintenance costs. Especially during unloading, flue gas is prone to unorganized dispersion, and current technologies lack an energy-efficient and comprehensive flue gas extraction solution. Therefore, there is an urgent need for an ESP flue gas emission system that is structurally sound, economically operated, and can completely solve the problem of flue gas overflow. Utility Model Content

[0003] This utility model provides a flue gas emission pipe structure for an electrostatic precipitator, aiming to solve the problems existing in the background art.

[0004] This utility model is implemented as follows: a flue gas emission pipe structure for an electrostatic precipitator includes: Electrostatic precipitator; A black dust removal system, wherein the black dust removal system has a negative pressure source; A flue gas diversion duct, one end of which is connected to the flue gas outlet of the electrostatic precipitator via a flexible connection, and the other end of which is connected to the inlet of the black tar removal system; One or more pipe support frames are provided for supporting and fixing the flue gas diversion pipe.

[0005] Preferably, the diameter of the flue gas diversion pipe is 400 mm.

[0006] Preferably, the flexible connection is made of a flexible non-metallic material and is used to compensate for vibration and displacement between pipes.

[0007] Preferably, the pipe support frame is made of welded I-beams.

[0008] Preferably, the bottom of the pipe support frame is provided with a concrete base.

[0009] Preferably, the inlet of the black dust removal system is connected to the upper part of its settling chamber.

[0010] Preferably, the original induced draft fan of the electrostatic precipitator stops operating after the flue gas diversion pipe is connected.

[0011] Preferably, the total length of the flue gas diversion pipe is approximately 70 meters.

[0012] Preferably, the flue gas diversion pipe is fixed to the pipe support frame by pipe clamps.

[0013] Preferably, the structure utilizes the negative pressure of the black dust removal system as a power source to draw all the flue gas generated by the electrostatic precipitator into the black dust removal system for purification.

[0014] Compared with related technologies, the flue gas emission pipe structure of the electrostatic precipitator provided by this utility model has the following beneficial effects: 1. Completely solve the problem of fugitive emissions of flue gas: By directing all the flue gas from the electrostatic precipitator to the black dust removal system for treatment, the overflow of flue gas in the production site is effectively prevented, the working environment is significantly improved, the health of employees is protected, and occupational health risks are reduced.

[0015] 2. Significant energy saving and consumption reduction: The negative pressure of the black dust removal system itself is used as a power source to replace the original 30kW induced draft fan of the electrostatic precipitator, saving more than 110,000 yuan in electricity costs per year, achieving significant energy savings and reduced operating costs.

[0016] 3. Superior environmental compliance performance: After being efficiently purified by the black dust removal system, the flue gas is stably discharged in compliance with standards, effectively avoiding the risk of environmental violations caused by flue gas leakage, and improving the company's environmental compliance and social image.

[0017] 4. Simple structure, reliable operation, and convenient maintenance: The system adopts a stable support structure that combines an I-beam welded support frame with a concrete base, along with a flexible soft connection design, which effectively compensates for pipeline vibration and displacement. The system operates stably and reliably, requires minimal maintenance, and has a long service life.

[0018] 5. Resource integration and cost optimization: Fully utilize the surplus processing capacity of the existing black dust removal system to avoid investment in new dust removal equipment. At the same time, use waste I-beams and other materials to make the support structure, further reducing the transformation cost and reflecting the efficient use of resources and the concept of circular economy.

[0019] 6. Strong system compatibility and scalability: The structure is designed flexibly, and the pipe length and support layout can be adjusted according to the actual site conditions. It is suitable for workshop environments of different sizes and layouts and has good applicability for promotion. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a flowchart of the present invention; In the diagram: 1. Electrostatic precipitator; 2. Black dust removal system; 21. Settling chamber; 3. Flue gas diversion duct; 4. Flexible connection; 5. Pipe support frame; 6. Base; 7. Pipe clamp. Detailed Implementation

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0022] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0023] A preferred embodiment of the flue gas emission pipe structure of the electrostatic precipitator provided by this utility model is, for example... Figures 1 to 2 As shown: A flue gas emission duct structure for an electrostatic precipitator, comprising: Electrostatic precipitator 1; Black dust removal system 2, which has a negative pressure source; The flue gas diversion pipe 3 has one end connected to the flue gas outlet of the electrostatic precipitator 1 via a flexible connection 4, and the other end connected to the inlet of the black dust removal system 2. One or more pipe support frames 5 are used to support and fix the flue gas diversion pipe 3.

[0024] The diameter of flue gas diversion pipe 3 is 400mm.

[0025] Flexible connector 4 is made of flexible non-metallic material and is used to compensate for vibration and displacement between pipes.

[0026] The pipe support frame 5 is made of welded I-beams.

[0027] The bottom of the pipe support frame 5 is provided with a concrete base 6.

[0028] The inlet of the black dust removal system 2 is connected to the upper part of its settling chamber 21.

[0029] The original induced draft fan of the electrostatic tar precipitator 1 stopped operating after the flue gas diversion pipe 3 was connected.

[0030] The total length of flue gas diversion pipe 3 is approximately 70 meters.

[0031] The flue gas diversion pipe 3 is fixed to the pipe support frame 5 by pipe clamps 7.

[0032] This structure utilizes the negative pressure of the black dust removal system 2 as a power source to guide all the flue gas generated by the electrostatic precipitator 1 to the black dust removal system 2 for purification.

[0033] The working principle and process of this utility model are as follows: The flue gas generated by the electrostatic precipitator 1 during processes such as asphalt unloading was originally driven by its own induced draft fan. After modification, its flue gas outlet is connected to the inlet of the settling chamber 21 of the black dust removal system 2 via a flue gas diversion pipe 3. The key is that this utility model creatively utilizes the strong negative pressure generated by the black dust removal system 2 itself during operation as a new power source. This negative pressure is transmitted to the flue gas outlet of the electrostatic precipitator 1 through the flue gas diversion pipe 3, forming a suction force, thus replacing the original induced draft fan. Under the action of negative pressure, the flue gas flows sequentially through the flexible connection 4 and the flue gas diversion pipe 3, and is finally completely drawn into the black dust removal system 2 for efficient purification treatment, achieving emission standards.

[0034] In practical implementation, a site survey and design were first conducted to determine the pipeline laying path and support points. A pipeline support frame 5 was fabricated using scrap I-beams, and a foundation pit was excavated at its base, with a concrete base 6 poured to ensure long-term stability. A 400mm diameter pipe, approximately 70 meters long, was selected as the flue gas diversion pipe 3 and laid along the designed path on the support frame 5. One end of the pipe was reliably connected to the fan interface of the electrostatic precipitator 1 via a flexible non-metallic connector 4. This design effectively compensates for displacement caused by equipment vibration and prevents pipe stress damage. The other end was connected to the inlet at the top of the settling chamber 21 of the black dust removal system 2. The entire pipeline was securely fixed to the support frame 5 using pipe clamps 7. After the system connection was completed, commissioning was performed: the black dust removal system 2 was started, using its negative pressure to draw in the flue gas from the electrostatic precipitator 1, while simultaneously stopping the operation of the original induced draft fan of the electrostatic precipitator 1. During commissioning, the smoothness of the flue gas flow and the overall system sealing were monitored to ensure no flue gas leakage.

[0035] Compared with related technologies, this specific implementation method achieves the following significant beneficial effects through structural modifications: First, it completely eliminates the unorganized spread of flue gas during the unloading of asphalt by the electrostatic precipitator, fundamentally improving the production site environment and protecting employee health; Second, it fully utilizes the surplus negative pressure capacity of the existing black dust removal system, discontinuing the original 30kW induced draft fan of the electrostatic precipitator, saving over 110,000 yuan in electricity costs annually, resulting in significant energy-saving and consumption-reducing benefits; Third, the flue gas is entirely introduced into a mature dust removal system for treatment, ensuring that emission indicators consistently meet environmental protection requirements and mitigating environmental risks; Fourth, the pipeline support structure is robust, the flexible connection design is reasonable, the system operates reliably, and maintenance workload is minimal.

[0036] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative; the division of units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; the indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A flue gas emission pipe structure for an electrostatic precipitator, characterized in that, include: Electrostatic tar precipitator (1); Black dust removal system (2), wherein the black dust removal system (2) has a negative pressure source; A flue gas diversion pipe (3) is provided, with one end of the flue gas diversion pipe (3) connected to the flue gas outlet of the electrostatic precipitator (1) via a flexible connection (4), and the other end connected to the inlet of the black dust removal system (2). One or more pipe support frames (5) are used to support and fix the flue gas diversion pipe (3).

2. An electrostatic precipitator flue gas duct structure according to claim 1, wherein The diameter of the flue gas diversion pipe (3) is 400 mm.

3. An electrostatic precipitator flue gas duct structure according to claim 1, wherein The flexible connection (4) is made of a flexible non-metallic material and is used to compensate for vibration and displacement between pipes.

4. The structure of the flue gas emission pipe for an electrostatic precipitator according to claim 1, characterized in that, The pipe support frame (5) is made of welded I-beams.

5. An electrostatic precipitator flue gas duct structure according to claim 4, wherein The bottom of the pipe support frame (5) is provided with a concrete base (6).

6. An electrostatic precipitator flue gas duct structure according to claim 1, wherein The inlet of the black dust removal system (2) is connected to the upper part of its settling chamber (21).

7. The structure of the flue gas emission pipe for an electrostatic precipitator according to claim 1, characterized in that, The original induced draft fan of the electrostatic precipitator (1) stopped operating after the flue gas diversion pipe (3) was connected.

8. The structure of the flue gas emission pipe for an electrostatic precipitator according to claim 1, characterized in that, The total length of the flue gas diversion pipe (3) is approximately 70 meters.

9. An electrostatic precipitator flue gas duct structure according to any one of claims 1 to 8, characterized in that, The flue gas diversion pipe (3) is fixed to the pipe support frame (5) by pipe clamps (7).

10. An electrostatic precipitator flue gas duct structure according to any one of claims 1 to 8, characterized in that, The structure uses the negative pressure of the black dust removal system (2) as a power source to draw all the flue gas generated by the electrostatic precipitator (1) to the black dust removal system (2) for purification.

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