A coil product detection mechanism

Abstract

The utility model discloses a kind of coil product detection mechanism, including transmission line, the detection component for detecting the height of product is provided on the tail end upper portion of transmission line, the detection component includes mounting bracket, further include detection plate, the detection plate is rotatably connected with mounting bracket, further include the detection sensor for detecting whether detection plate is turned up. By setting transmission line and the detection component of tail end upper portion, using the rotatable connection of detection plate and mounting bracket and detection sensor, whether coil product height is qualified can be detected quickly and accurately. When coil product is transmitted to detection component, if coil installation is qualified, product can pass smoothly and detection plate is not turned up;If coil is not installed qualified leads to product height exceeds the standard, product will lift detection plate, detection sensor detects the state change of detection plate, to judge product height is unqualified. This detection mode greatly improves detection efficiency, guarantees detection accuracy.

Description

Technical Field

[0001] This utility model relates to the field of product height detection, and in particular to a coil product detection mechanism. Background Technology

[0002] After assembly, the coil product consists of a base and multiple coils located on the base. A properly installed coil will have its bottom in contact with the bottom surface of the base. If the coil is not installed correctly, it will protrude upwards, causing the overall height of the coil product to exceed the standard, affecting the product's performance and quality. Currently, traditional inspection methods mostly rely on manual visual inspection or simple mechanical measuring tools. These methods are not only inefficient but also lack guaranteed accuracy, failing to meet the needs of large-scale industrial production. Therefore, developing a testing mechanism capable of quickly and accurately detecting the height of coil products is of significant practical importance. Utility Model Content

[0003] The technical problem solved by this utility model is to provide a coil product testing mechanism that can detect whether the height of a product is qualified.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a coil product testing mechanism, including a transmission line, and a testing component for detecting the height of the product is provided at the upper part of the tail end of the transmission line. The testing component includes a mounting frame and a testing plate. The testing plate is rotatably connected to the mounting frame and includes a testing sensor for detecting whether the testing plate has been flipped up.

[0005] Furthermore, the detection sensor is a first sensor installed on one side of the mounting bracket to detect the presence or absence of the detection plate. When the detection plate is in a vertical position without external force, the first sensor detects the obstruction signal of the detection plate.

[0006] Furthermore, a semi-enclosed positioning plate is installed inside the mounting bracket, and a positioning hole is provided on the positioning plate, with the detection end of the first sensor located in the positioning hole.

[0007] Furthermore, mounting blocks are provided at both ends of the positioning plate, and the mounting blocks are provided with waist-shaped grooves. The waist-shaped grooves are arranged horizontally, and the mounting bracket is provided with mounting holes that mate with the waist-shaped grooves.

[0008] Furthermore, the mounting frame includes a first vertical rod and a second vertical rod, and also includes a rotating rod. The two ends of the rotating rod are respectively connected to the first vertical rod and the second vertical rod through bearings, and the upper end of the detection plate is fixedly connected to the rotating rod.

[0009] Furthermore, the mounting bracket includes a first vertical rod and a second vertical rod, and also includes a connecting rod. The two ends of the connecting rod are fixedly connected to the first vertical rod and the second vertical rod, and the upper end of the detection plate is rotatably connected to the connecting rod.

[0010] Furthermore, the bottom of the detection plate is provided with an avoidance groove.

[0011] The beneficial effects of this invention are as follows: By setting up a transmission line and a detection component at the upper end, and utilizing the rotational connection between the detection plate and the mounting frame, as well as a detection sensor, the height of the coil product can be quickly and accurately detected to be within acceptable limits. When the coil product is transmitted to the detection component, if the coil is installed correctly, the product can pass smoothly without causing the detection plate to flip up; if the coil is not installed correctly, causing the product height to exceed the standard, the product will push up the detection plate, and the detection sensor will detect the change in the state of the detection plate, thus determining that the product height is unacceptable. This detection method greatly improves detection efficiency, ensures detection accuracy, and can meet the needs of large-scale industrial production. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the coil product testing mechanism according to an embodiment of this application.

[0013] Figure 2 This is a schematic diagram of the detection component structure of the coil product detection mechanism according to an embodiment of this application.

[0014] Figure 3 This is a schematic diagram of the positioning plate of the coil product testing mechanism according to an embodiment of this application.

[0015] The following are labeled in the diagram: 1. Transmission line; 2. Mounting bracket; 3. Detection plate; 4. Detection sensor; 5. Positioning plate; 6. Positioning hole; 7. Mounting block; 8. Waist-shaped groove; 9. Clearance groove. Detailed Implementation

[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0017] like Figure 1 As shown, an embodiment of this application discloses a coil product testing mechanism, including a transmission line 1. A testing component for detecting the height of the product is provided at the upper part of the tail end of the transmission line 1. The testing component includes a mounting frame 2 and a testing plate 3. The testing plate 3 is rotatably connected to the mounting frame 2 and also includes a detection sensor 4 for detecting whether the testing plate 3 is flipped up. The detection sensor 4 is a first sensor installed on one side of the mounting bracket 2 to detect the presence or absence of the detection plate 3. When the detection plate 3 is in a vertical position without external force, the first sensor detects the blocking signal of the detection plate 3.

[0018] Specifically, during the testing process, the assembled coil product is first placed on transmission line 1, which transports the product to its tail end. When the product reaches the tail end of transmission line 1, it enters the testing area of ​​the testing component. At this point, if the coil product is installed correctly—that is, all coil bottoms are in good contact with the base surface, and the overall height of the product meets the standard—then the product will pass smoothly through the testing area without contacting the testing plate 3. The testing plate 3 remains vertical, and the first sensor continuously detects the obstruction signal from the testing plate 3, indicating that the product height is qualified.

[0019] Conversely, if a coil product contains an improperly installed coil, causing the overall product height to exceed the standard, then when the product enters the detection area, its top will contact the detection plate 3 and lift it up. As the detection plate 3 flips up, the obstruction signal detected by the first sensor disappears, and this signal is transmitted to the control system. Upon receiving the signal, the control system immediately determines that the product height is unqualified and may trigger the corresponding alarm or rejection mechanism.

[0020] This testing facility has a simple structure, yet it effectively solves the problems of low efficiency and insufficient accuracy of traditional testing methods.

[0021] In this embodiment, a semi-enclosed positioning plate 5 is installed on the inner side of the mounting bracket 2, and a positioning hole 6 is provided on the positioning plate 5, with the detection end of the first sensor located in the positioning hole 6.

[0022] Specifically, the positioning plate 5 provides good protection and positioning for the first sensor. The semi-enclosed structure prevents external factors from interfering with the first sensor, while the positioning hole 6 defines the position of the first sensor's detection end, ensuring the accuracy of its detection direction. This allows the first sensor to stably and reliably detect changes in the state of the detection plate 3.

[0023] In this embodiment, mounting blocks 7 are respectively provided at both ends of the positioning plate 5, and waist-shaped grooves 8 are provided on the mounting blocks 7. The waist-shaped grooves 8 are arranged horizontally, and mounting holes that cooperate with the waist-shaped grooves 8 are provided on the mounting bracket 2.

[0024] Specifically, during actual installation, the lateral position of the positioning plate 5 on the mounting bracket 2 can be adjusted by the cooperation of the waist-shaped groove 8 and the mounting hole to adapt to the layout of detection plates 3 and sensors of different sizes or shapes.

[0025] The above design not only improves the versatility of the testing facility, but also simplifies the installation and commissioning process and reduces production costs.

[0026] In this embodiment, the mounting frame 2 includes a first vertical rod and a second vertical rod, and also includes a rotating rod. The two ends of the rotating rod are respectively connected to the first vertical rod and the second vertical rod through bearings, and the upper end of the detection plate 3 is fixedly connected to the rotating rod.

[0027] Specifically, the rotating rod is connected to the first and second vertical rods via bearings, allowing the detection plate 3 to rotate freely around the rotating rod. This design enables the detection plate 3 to flexibly flip up when lifted by a product, and automatically return to a vertical position without external force, ensuring the continuity and accuracy of the detection. At the same time, the bearings reduce friction during rotation, extending the service life of the equipment.

[0028] In this embodiment, the mounting frame 2 includes a first vertical rod and a second vertical rod, and also includes a connecting rod. The two ends of the connecting rod are fixedly connected to the first vertical rod and the second vertical rod, and the upper end of the detection plate 3 is rotatably connected to the connecting rod.

[0029] Specifically, the connecting rod enhances the overall stability of the mounting bracket 2 and provides a reliable fulcrum for the detection plate 3 to rotate. The rotatable connection between the detection plate 3 and the connecting rod allows the detection plate 3 to rotate freely around the rod.

[0030] In this embodiment, the bottom end of the detection plate 3 is provided with an avoidance groove 9.

[0031] It should be explained that the assembled coil product has a protrusion. Therefore, the setting of the clearance groove 9 can ensure that when the product passes through the detection area smoothly, the protrusion can pass through the clearance groove 9, avoiding unnecessary collisions or jamming with the detection plate 3, thereby ensuring the smooth progress of the detection process.

[0032] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A coil product inspection mechanism characterized by: The device includes a transmission line (1), and a detection component for detecting the height of the product is provided at the upper part of the tail end of the transmission line (1). The detection component includes a mounting frame (2) and a detection plate (3). The detection plate (3) is rotatably connected to the mounting frame (2). It also includes a detection sensor (4) for detecting whether the detection plate (3) is flipped up.

2. The loop product detection mechanism of claim 1, wherein: The detection sensor (4) is a first sensor installed on one side of the mounting bracket (2) to detect the presence or absence of the detection plate (3). When the detection plate (3) is in a vertical position without external force, the first sensor detects the blocking signal of the detection plate (3).

3. The loop product detection mechanism of claim 2, wherein: A semi-enclosed positioning plate (5) is installed on the inner side of the mounting bracket (2), and a positioning hole (6) is provided on the positioning plate (5). The detection end of the first sensor is located in the positioning hole (6).

4. The loop product detection mechanism of claim 3, wherein: The positioning plate (5) is provided with mounting blocks (7) at both ends. The mounting blocks (7) are provided with waist-shaped grooves (8). The waist-shaped grooves (8) are arranged horizontally. The mounting bracket (2) is provided with mounting holes that cooperate with the waist-shaped grooves (8).

5. The loop product detection mechanism of claim 1, wherein: The mounting bracket (2) includes a first vertical rod and a second vertical rod, and also includes a rotating rod. The two ends of the rotating rod are respectively connected to the first vertical rod and the second vertical rod through bearings. The upper end of the detection plate (3) is fixedly connected to the rotating rod.

6. The loop product detection mechanism of claim 1, wherein: The mounting bracket (2) includes a first vertical rod and a second vertical rod, and also includes a connecting rod. The two ends of the connecting rod are fixedly connected to the first vertical rod and the second vertical rod, and the upper end of the detection plate (3) is rotatably connected to the connecting rod.

7. The loop product detection mechanism of claim 1, wherein: The bottom end of the detection plate (3) is provided with a clearance groove (9).

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