A punching device for brake disc production

CN224737327UActive Publication Date: 2026-09-11瑞安市双华汽摩配有限公司
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Patent Information

Application Number
CN202522159534.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2026-09-11
Estimated Expiration
2035-10-13

AI Technical Summary

Technical Problem

然而,现有技术中的刹车盘打孔设备存在诸多不足:一方面,对刹车盘的夹持多依赖人工操作,不仅耗费人力,而且夹持的稳固性难以保证,在打孔过程中刹车盘容易发生移位,导致打孔精度下降,出现孔位偏差等问题,影响刹车盘后续的装配与使用;另一方面,打孔位置的调节不够灵活,难以精准且便捷地对刹车盘不同位置进行打孔,无法很好地满足多样化的打孔需求

Benefits of technology

[0012]1、夹持稳固且自动:通过伺服气缸驱动升降环上移,使半锥形体带动夹持块向中间移动,能自动且稳固地夹持刹车盘,避免打孔时刹车盘移位,保证打孔精度,同时节省人工夹持的时间与精力。

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Abstract

The utility model discloses a kind of punching equipment for brake disc production, it is related to brake disc processing technical field, including equipment main body, lifting frame, workbench and lifting ring, the equipment main body bottom is fixedly installed with slide rail, spring rod is fixedly connected in slide rail interior, spring rod is slidably connected with left and right two sliding blocks, wherein sliding block is clamped in slide rail, the upper end of sliding block is all fixedly connected with half cone body, the upper end of half cone body is all fixedly connected with limit block, wherein through servo cylinder drive lifting ring to move up, make half cone body drive clamping block to move to middle, can automatically and stably clamping brake disc, avoid brake disc displacement when punching, guarantee punching precision, save time and energy of artificial clamping simultaneously, in addition, with the aid of servo motor one, two, respectively drive mobile frame one to move forward and backward, mobile frame two moves left and right, and then drive moving block and punching drill head to change position flexibly, can accurately punch brake disc different position, satisfy various punching needs.
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Description

Technical Field

[0001] This utility model relates to the field of brake disc processing technology, specifically a drilling device for brake disc production. Background Technology

[0002] Brake discs are core components of the braking systems of automobiles, motorcycles, and other motor vehicles. They work in conjunction with brake pads and brake calipers to decelerate or stop the vehicle through the principle of "friction braking," making them one of the key components for ensuring driving safety.

[0003] Drilling is a crucial step in the production of brake discs, and its accuracy and efficiency directly affect the quality and production schedule. However, existing brake disc drilling equipment has several shortcomings: firstly, clamping the brake discs relies heavily on manual operation, which is not only labor-intensive but also makes it difficult to guarantee clamping stability. During drilling, the brake disc is prone to displacement, leading to decreased drilling accuracy and hole position deviations, which affect subsequent assembly and use. Secondly, the adjustment of the drilling position is not flexible enough, making it difficult to accurately and conveniently drill holes at different locations on the brake disc, thus failing to meet diverse drilling needs. Therefore, those skilled in the art provide a drilling device for brake disc production to solve the problems mentioned in the background. Utility Model Content

[0004] The purpose of this invention is to provide a drilling device for brake disc production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A drilling device for brake disc production includes a main body, a lifting frame, a worktable, and a lifting ring. A slide rail is fixedly installed at the bottom of the main body, and a spring rod is fixedly connected inside the slide rail. Two sliders, left and right, are slidably connected to the spring rod, with the sliders locked within the slide rail. A semi-conical body is fixedly connected to the upper end of each slider, and a limit block is fixedly connected to the upper end of each semi-conical body. A clamping block is fixedly connected to the upper end of each limit block. A worktable is fixedly connected to the upper end of the main body, and two servo cylinders, left and right, are fixedly connected to the bottom of the main body. A lifting ring is positioned above the slide rail, and the lifting ring is fixedly connected to the output end of the servo cylinder.

[0007] As a further embodiment of this utility model: the workbench is provided with two vertically penetrating limiting grooves, wherein the limiting block slides in the limiting grooves, a controller is fixedly installed on the left side of the main body of the equipment, wherein the controller is electrically connected to the main body of the equipment, a guide rail one is fixedly connected to the upper left end of the main body of the equipment, a guide rail two is fixedly connected to the upper right end of the main body of the equipment, and a sliding rod is fixedly connected inside the guide rail two.

[0008] As a further embodiment of this utility model: a drive motor is fixedly installed on the upper end of the first guide rail, and a lead screw is fixedly connected to the power output end of the drive motor. The lead screw is rotatably connected to the first guide rail. A lifting frame is provided between the first guide rail and the second guide rail. Lifting blocks are fixedly connected to both the left and right sides of the lifting frame. The left lifting block is threadedly connected to the lead screw, while the right lifting block is slidably connected to the slide rod.

[0009] As a further embodiment of this utility model: a servo motor is fixedly installed at the front end of the lifting frame, and a threaded rod is fixedly connected to the power output end of the servo motor, wherein the threaded rod is rotatably connected to the lifting frame. A servo motor is fixedly installed on the right side of the lifting frame, and a threaded rod is fixedly connected to the power output end of the servo motor, wherein the threaded rod is rotatably connected to the lifting frame. A movable frame is threadedly connected to the threaded rod, wherein the movable frame is slidably connected to the lifting frame.

[0010] As a further embodiment of this utility model: a movable frame 2 is threadedly connected to the threaded rod 2, wherein the movable frame 2 is slidably connected to the lifting frame, and the movable frame 1 and the movable frame 2 are slidably connected together. A movable block is provided at the intersection of the movable frame 1 and the movable frame 2, wherein the movable block is slidably connected to the movable frame 1 and the movable frame 2. A fixed frame is fixedly connected to the lower end of the movable block, and a rotary motor is fixedly installed inside the fixed frame. A drilling bit is fixedly connected to the output end of the rotary motor.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. Stable and automatic clamping: The lifting ring is driven to move upward by a servo cylinder, which causes the semi-conical body to move the clamping block to the center. This can automatically and stably clamp the brake disc, preventing the brake disc from shifting during drilling, ensuring drilling accuracy, and saving time and effort for manual clamping.

[0013] 2. Flexible and adjustable drilling position: With the help of servo motor one and servo motor two, the moving frame one moves back and forth and the moving frame two moves left and right, which in turn drives the moving block and the drilling bit to flexibly change position, which can accurately drill holes in different positions of the brake disc to meet diverse drilling needs.

[0014] 3. High-efficiency drilling: The drive motor can drive the lifting frame and the drilling bit to move downward quickly. In conjunction with the rotary motor, the drilling bit can rotate at high speed, which can quickly complete the drilling operation and improve the drilling efficiency of brake disc production. Attached Figure Description

[0015] Fig. 1 This is a schematic diagram of a drilling device used in brake disc production.

[0016] Fig. 2 This is a schematic diagram of the servo cylinder and lifting ring in a drilling equipment for brake disc production.

[0017] Fig. 3 This is a schematic diagram of the spring rod and semi-conical body in a drilling device for brake disc production.

[0018] Fig. 4 This is a schematic diagram of the lifting frame and lifting block in a drilling equipment for brake disc production.

[0019] Fig. 5 This is a schematic diagram of the moving block and the drilling bit in a drilling equipment for brake disc production.

[0020] In the diagram: 1. Main body of the equipment; 2. Controller; 3. Slide rail; 4. Servo cylinder; 5. Lifting ring; 6. Slider; 7. Semi-conical body; 8. Spring rod; 9. Limiting block; 10. Clamping block; 11. Worktable; 12. Guide rail one; 13. Guide rail two; 14. Drive motor; 15. Lead screw; 16. Slide rod; 17. Lifting frame; 18. Lifting block; 19. Servo motor one; 20. Threaded rod one; 21. Servo motor two; 22. Threaded rod two; 23. Moving frame one; 24. Moving frame two; 25. Moving block; 26. Fixed frame; 27. Rotary motor; 28. Drill bit; 29. ​​Limiting groove. Detailed Implementation

[0021] To facilitate understanding of the technical means, creative features, objectives, and effects of this utility model, the following detailed description of specific embodiments further illustrates this utility model. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] Please see Figs. 1-5In this embodiment of the present invention, a drilling device for brake disc production includes a main body 1, a lifting frame 17, a worktable 11, and a lifting ring 5. A slide rail 3 is fixedly installed at the bottom of the main body 1. A spring rod 8 is fixedly connected inside the slide rail 3. Two sliders 6 are slidably connected to the spring rod 8, with the sliders 6 locked within the slide rail 3. A semi-conical body 7 is fixedly connected to the upper end of each slider 6. A limit block 9 is fixedly connected to the upper end of each semi-conical body 7, and a clamping block 10 is fixedly connected to the upper end of each limit block 9. The worktable 11 is fixedly connected to the upper end of the main body 1. Two servo cylinders 4 are fixedly connected to the bottom of the main body 1. A [further details about the device are missing]. The device includes a lifting ring 5, which is fixedly connected to the output end of a servo cylinder 4. The worktable 11 has two vertically penetrating limiting grooves 29, with a limiting block 9 sliding within each groove. A controller 2 is fixedly installed on the left side of the main body 1, electrically connected to the main body 1. A guide rail 12 is fixedly connected to the upper left end of the main body 1, and a guide rail 2 13 is fixedly connected to the upper right end. A sliding rod 16 is fixedly connected within the guide rail 2 13. A drive motor 14 is fixedly installed on the upper end of the guide rail 12, and a lead screw 15 is fixedly connected to the power output end of the drive motor 14. The lead screw 15 is rotatably connected to the guide rail 12. 2. A lifting frame 17 is provided between guide rail 12 and guide rail 13. Lifting blocks 18 are fixedly connected to both sides of the lifting frame 17. The left lifting block 18 is threaded to the lead screw 15, while the right lifting block 18 is slidably connected to the slide rod 16. A servo motor 19 is fixedly installed at the front end of the lifting frame 17. A threaded rod 20 is fixedly connected to the power output end of the servo motor 19, and the threaded rod 20 is rotatably connected to the lifting frame 17. A servo motor 21 is fixedly installed on the right side of the lifting frame 17. A threaded rod 22 is fixedly connected to the power output end of the servo motor 21, and the threaded rod 22 is rotatably connected to the lifting frame 17. A movable frame 23 is threadedly connected to a threaded rod 20, and the movable frame 23 is slidably connected to the lifting frame 17. A movable frame 24 is threadedly connected to a threaded rod 22, and the movable frame 24 is slidably connected to the lifting frame 17. The movable frame 23 and the movable frame 24 are slidably connected together. A movable block 25 is provided at the intersection of the movable frame 23 and the movable frame 24, and the movable block 25 is slidably connected to the movable frame 23 and the movable frame 24. A fixed frame 26 is fixedly connected to the lower end of the movable block 25. A rotary motor 27 is fixedly installed inside the fixed frame 26. A drilling bit 28 is fixedly connected to the output end of the rotary motor 27.

[0023] The working principle of this utility model is as follows: In use, firstly, the brake disc can be placed on the workbench 11, and the servo cylinder 4 is started to move the lifting ring 5 upward. The lifting ring 5 will cause the two semi-conical bodies 7 on the left and right to move towards the middle. The semi-conical bodies 7 will drive the limiting block 9 and the clamping block 10 to move towards the middle. In this way, the two clamping blocks 10 on the left and right will clamp and fix the brake disc in the middle. Then, the drive motor 14 is started to drive the lead screw 15 to rotate. The lead screw 15 drives the lifting block 18 and the lifting frame 17 to move downward. At the same time, the rotary motor 27 is started to drive the drilling bit 28 to rotate. In this way, the drilling bit 28 can drill holes in the brake disc. In addition, the servo motor 19 is started to drive the threaded rod 20 to drive the moving frame 23 to move back and forth. The moving frame 23 drives the moving block 25 to move back and forth. The servo motor 21 is started to drive the threaded rod 22 to drive the moving frame 24 to move left and right. The moving frame 24 drives the moving block 25 to move left and right. In this way, the drilling position of the drilling bit 28 can be adjusted.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0025] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A punching device for brake disc production, comprising a device body (1), a lifting frame (17), a workbench (11) and a lifting ring (5), characterized in that, The bottom of the main body (1) of the equipment is fixedly installed with a slide rail (3), and a spring rod (8) is fixedly connected inside the slide rail (3). Two sliders (6) are slidably connected on the spring rod (8). The sliders (6) are locked inside the slide rail (3). A semi-conical body (7) is fixedly connected to the upper end of each slider (6). A limit block (9) is fixedly connected to the upper end of each semi-conical body (7). A clamping block (10) is fixedly connected to the upper end of each limit block (9). A worktable (11) is fixedly connected to the upper end of the main body (1). Two servo cylinders (4) are fixedly connected to the bottom of the main body (1). A lifting ring (5) is set above the slide rail (3). The lifting ring (5) is fixedly connected to the output end of the servo cylinder (4).

2. A perforating apparatus for brake disc production as claimed in claim 1, characterized in that, The workbench (11) has two vertically penetrating limiting grooves (29) on the left and right sides, with the limiting block (9) sliding in the limiting groove (29). A controller (2) is fixedly installed on the left side of the main body (1), and the controller (2) is electrically connected to the main body (1).

3. A perforating apparatus for brake disc production as claimed in claim 1, characterized in that, The upper left end of the main body (1) of the equipment is fixedly connected to a guide rail one (12), and the upper right end of the main body (1) of the equipment is fixedly connected to a guide rail two (13). A slide rod (16) is fixedly connected inside the guide rail two (13).

4. The drilling equipment for brake disc production according to claim 3, characterized in that, A drive motor (14) is fixedly installed on the upper end of the first guide rail (12). A lead screw (15) is fixedly connected to the power output end of the drive motor (14). The lead screw (15) is rotatably connected to the first guide rail (12). A lifting frame (17) is provided between the first guide rail (12) and the second guide rail (13).

5. A drilling device for brake disc production according to claim 1, characterized in that, Lifting blocks (18) are fixedly connected to both the left and right sides of the lifting frame (17). The left lifting block (18) is threadedly connected to the lead screw (15), while the right lifting block (18) is slidably connected to the slide rod (16). A servo motor (19) is fixedly installed at the front end of the lifting frame (17). A threaded rod (20) is fixedly connected to the power output end of the servo motor (19). The threaded rod (20) is rotatably connected to the lifting frame (17).

6. A perforating apparatus for brake disc production as claimed in claim 1, characterized in that, A servo motor 2 (21) is fixedly installed on the right side of the lifting frame (17). The power output end of the servo motor 2 (21) is fixedly connected to a threaded rod 2 (22), which is rotatably connected to the lifting frame (17).

7. A drilling device for brake disc production according to claim 5, characterized in that, The threaded rod (20) is threadedly connected to a movable frame (23), wherein the movable frame (23) is slidably connected to the lifting frame (17), and the threaded rod (22) is threadedly connected to a movable frame (24), wherein the movable frame (24) is slidably connected to the lifting frame (17), and the movable frame (23) and the movable frame (24) are slidably connected together.

8. A perforating apparatus for brake disc production as claimed in claim 7, wherein, A movable block (25) is provided at the intersection of the movable frame one (23) and the movable frame two (24). The movable block (25) is slidably connected to the movable frame one (23) and the movable frame two (24). A fixed frame (26) is fixedly connected to the lower end of the movable block (25). A rotary motor (27) is fixedly installed inside the fixed frame (26). A drilling bit (28) is fixedly connected to the output end of the rotary motor (27).