Ceramic automatic green body polishing device

Abstract

The utility model discloses a kind of automatic ceramic benefit blank polishing devices, including chassis, operation platform, annular guard plate, the chassis top and operation platform fixed connection, the operation platform top side edge and annular guard plate fixed connection, the operation platform top side middle part is connected with bearing column, the bearing column top is connected with adjusting frame, can guarantee the surrounding of ceramic benefit blank can not accumulate a large amount of chippings, can be recycled in the process of benefit blank, practicality is further improved, spatter produces a large amount of dust, chippings can enter dust cover inside by powerful suction, overall dust suction component can be flexibly removed, installation, can make the ceramic body fixed by vacuum chuck present required inclination angle, so that polishing tool can better contact processing surface, by vacuum adsorption system replaces traditional manual fixing or plaster mould fixing, clamping speed is fast, placed ceramic body is more stable.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing technology, specifically to an automatic ceramic blank grinding device. Background Technology

[0002] Ceramics are various products made from natural clay and various natural minerals as the main raw materials through crushing, mixing, molding, and firing. During the ceramic production process, the surface of the molded ceramic body needs to be polished to make it smooth and burr-free.

[0003] In the prior art, application number 202210366303.X discloses an automatic ceramic blank polishing device, including a frame, a worktable, and a support frame. The worktable and the support frame are both mounted on the frame, with the support frame located to the side of the worktable. The top of the worktable is rotatably equipped with a fixed seat for placing ceramic blanks. The worktable contains a motor for driving the fixed seat to rotate. A polishing assembly is mounted on the top of the support frame, and a mounting frame is mounted on the top of the frame. A fixing device for restricting the movement of ceramic blanks is lifted and lowered on the mounting frame. The polishing assembly includes multiple self-adjusting polishers and an assembly frame. The multiple self-adjusting polishers are arranged and installed in the assembly frame in a vertical direction. The worktable of the above device lacks stability when placing ceramic blanks, and a large amount of powder and debris generated during polishing will remain on the worktable, affecting the health of the workers. Furthermore, the position and angle of the placed ceramic blanks are fixed, and they can only be placed vertically, lacking flexibility.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes an automatic ceramic blank grinding device to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows: An automatic ceramic blank polishing device includes a chassis, an operating table, and an annular protective plate. The top of the chassis is fixedly connected to the operating table, and the top edge of the operating table is fixedly connected to the annular protective plate. A support column is connected to the middle of the top side of the operating table, and an adjustment frame is connected to the top of the support column. A motor box is connected to the right side of the adjustment frame, and fixing bolts are equidistantly arranged through the top of the chassis.

[0007] Preferably, the operating platform includes a mounting column, a bucket cover, and a rotating disk. The rotating disk is disposed inside the bucket cover, the mounting column is sleeved inside the bucket cover, a sealing disk is fixedly connected to the bottom of the mounting column, and a dust collection box is fixedly connected to the bottom side of the sealing disk.

[0008] Preferably, the outer side of the sealing disc is fixedly connected to the inner wall of the bottom end of the bucket cover, and a door panel is provided on the outer side of the bucket cover through a hinge.

[0009] Preferably, a first servo motor is fixedly connected to the inner cavity of the mounting column, and the output shaft of the first servo motor passes through the top side of the mounting column and is fixedly connected to the middle of the bottom side of the rotating disk.

[0010] Preferably, a first L-shaped bend is fixedly connected to the inner cavity of the dust collector. The two ends of the first L-shaped bend pass through the front and right sides of the dust collector, respectively. A flange is connected to the front end of the first L-shaped bend, and a first suction corrugated pipe is connected to the right end.

[0011] Preferably, a second L-shaped bend is fixedly connected to the right end of the first vacuuming corrugated pipe, a second vacuuming corrugated pipe is fixedly connected to the top end of the second L-shaped bend, a vacuuming hood is fixedly connected to the top end of the second vacuuming corrugated pipe, and a magnetic block is fixedly connected to the outer wall of the vacuuming hood.

[0012] Preferably, an air pump is fixedly connected to the inner cavity of the support column, a vacuum generator is provided on one side of the air pump, and a first connecting pipe is equidistantly connected to the front side of the support column. The adjustment frame includes a grooved plate and a T-shaped seat. The T-shaped seat is disposed inside the grooved plate. The motor box is fixedly connected to the right side of the grooved plate. A second servo motor is fixedly connected inside the motor box. The air pump is connected to the vacuum generator through a conduit. The vacuum generator is fixedly connected to the first connecting pipe through conduits.

[0013] Preferably, the grooved plates are connected by an adjusting shaft via bearings. The top side of the adjusting shaft is fixedly connected to the bottom side of the T-shaped seat, and the right end of the adjusting shaft is fixedly connected to the output shaft of the second servo motor. The front side of the T-shaped seat is equidistantly fitted with a second connecting tube, and the top side of the T-shaped seat is equidistantly fitted with a vacuum suction cup. The first connecting tube and the second connecting tube are fixedly connected through a conduit, and the rear end of the second connecting tube is fixedly connected to the interface of the vacuum suction cup.

[0014] The beneficial effects of this utility model are as follows: it facilitates the recycling of a large amount of debris inside the dust collection hood, ensuring that a large amount of debris does not accumulate around the ceramic blank, and allows for rapid debris recycling during the blank-making process, further improving its practicality. A large amount of dust and debris generated by splashing will enter the dust collection hood through powerful suction. The entire dust collection component can be flexibly disassembled and installed, allowing the ceramic blank fixed by the vacuum suction cup to be at the required tilt angle so that the grinding tools can better contact the processing surface. The vacuum adsorption system replaces the traditional manual fixing or plaster mold fixing, resulting in fast clamping speed and more stable placement of the ceramic blank. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of an automatic ceramic blank polishing device according to an embodiment of the present utility model; Figure 2 This is a schematic diagram of the disassembled structure of the operating table of an automatic ceramic blank polishing device according to an embodiment of the present utility model; Figure 3 This is a schematic diagram of the external structure of the dust collection box of an automatic ceramic blank polishing device according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the internal structure of the support column and adjustment frame of an automatic ceramic blank polishing device according to an embodiment of the present utility model.

[0017] In the picture: 1. Chassis; 2. Operating platform; 3. Circular protective plate; 4. Support column; 5. Adjusting frame; 6. Motor box; 7. Fixing bolts; 8. Mounting column; 9. Dust trap; 10. Rotary disc; 11. Sealing disc; 12. Dust collection box; 13. Door panel; 14. First servo motor; 15. First L-shaped bend; 16. Flange; 17. First suction corrugated pipe; 18. Second L-shaped bend; 19. Second suction corrugated pipe; 20. Dust collection hood; 21. Magnetic block; 22. Air pump; 23. Vacuum generator; 24. First connecting pipe; 25. Groove plate; 26. T-shaped seat; 27. Second servo motor; 28. Adjusting shaft; 29. ​​Second connecting pipe; 30. Vacuum suction cup. Detailed Implementation

[0018] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0019] According to an embodiment of the present invention, an automatic ceramic blank polishing device is provided.

[0020] Example 1 like Figure 1-4As shown, an automatic ceramic blank polishing device according to an embodiment of the present invention includes a base 1, an operating table 2, and an annular protective plate 3. The top of the base 1 is fixedly connected to the operating table 2, and the top edge of the operating table 2 is fixedly connected to the annular protective plate 3. A bearing column 4 is connected to the middle of the top side of the operating table 2, and an adjusting frame 5 is connected to the top of the bearing column 4. A motor box 6 is connected to the right side of the adjusting frame 5. Fixed bolts 7 are equidistantly arranged through the top of the base 1. The operating table 2 includes a mounting column 8, a bucket 9, and a rotating disk 10. The rotating disk 10 is disposed inside the bucket 9, and the mounting column 8 is sleeved inside the bucket 9. A sealing plate 11 is fixedly connected to the bottom of the mounting column 8, and a dust collection box 12 is fixedly connected to the bottom side of the sealing plate 11. The outer side of the sealing plate 11 is fixedly connected to the inner wall of the bottom end of the bucket 9. A door panel 13 is provided through the outer side of the bucket 9 via a hinge. A first servo motor 14 is fixedly connected to the inner cavity of the mounting column 8. The output shaft of the first servo motor 14 passes through the top side of the mounting column 8 and is fixed to the middle of the bottom side of the rotating disk 10. The base 1 serves as the foundation of the entire device, with its top fixedly connected to the operating table 2, forming the main support surface of the device. Equidistant bolts 7 run through the top of the base 1 to secure the entire device to the ground. The bottom of the bucket 9 is fixedly connected to the outside of the sealing plate 11. The rotating disk 10 is flush with the top side of the bucket 9, forming an annular opening. The first servo motor 14 is activated, and its output shaft is connected to the rotating disk 10. During the trimming process, the rotating disk 10 drives the supporting column 4, the adjusting frame 5, and the ceramic blank placed on the adjusting frame 5 to rotate. A large amount of debris generated during trimming falls onto the rotating disk 10 and through the annular opening into the bucket 9. After opening the door panel 13, it is convenient to collect the large amount of debris inside the bucket 9, ensuring that a large amount of debris does not accumulate around the trimmed ceramic blank. This allows for rapid debris collection during the trimming process, further improving practicality.

[0021] Example 2 like Figure 1-4As shown, an automatic ceramic blank polishing device according to an embodiment of the present invention includes a chassis 1, an operating table 2, and an annular protective plate 3. The top of the chassis 1 is fixedly connected to the operating table 2, and the top edge of the operating table 2 is fixedly connected to the annular protective plate 3. A bearing column 4 is connected to the middle of the top side of the operating table 2, and an adjusting frame 5 is connected to the top of the bearing column 4. A motor box 6 is connected to the right side of the adjusting frame 5. Fixing bolts 7 are equidistantly arranged through the top of the chassis 1. A first L-shaped bend 15 is fixedly connected to the inner cavity of the dust collection box 12. The two ends of the first L-shaped bend 15 pass through the front and right sides of the dust collection box 12, respectively. A flange 16 is connected to the front end of the first L-shaped bend 15, and a first suction corrugated pipe 17 is connected to the right end. A second L-shaped bend 18 is fixedly connected to the right end of a first vacuum bellows 17. A second vacuum bellows 19 is fixedly connected to the top end of the second L-shaped bend 18. A vacuum hood 20 is fixedly connected to the top end of the second vacuum bellows 19. A magnetic block 21 is fixedly connected to the outer wall of the vacuum hood 20. The magnetic block 21 is connected to the input end of an external vacuum motor through the flange 16 at the front end of the first L-shaped bend 15. The magnetic block 21 is magnetically attracted and fixed to the top edge of the annular protective plate 3, so that the vacuum hood 20 can be placed horizontally on the top side of the annular protective plate 3. During the blanking process, a large amount of dust and debris generated by splashing will enter the vacuum hood 20 through strong suction. The entire vacuum assembly can be flexibly removed and installed.

[0022] Example 3 like Figure 1-4As shown, an automatic ceramic blank polishing device according to an embodiment of the present invention includes a base 1, an operating table 2, and an annular protective plate 3. The top of the base 1 is fixedly connected to the operating table 2, and the top edge of the operating table 2 is fixedly connected to the annular protective plate 3. A support column 4 is connected to the middle of the top side of the operating table 2, and an adjusting frame 5 is connected to the top of the support column 4. A motor box 6 is connected to the right side of the adjusting frame 5. Fixing bolts 7 are equidistantly arranged through the top of the base 1. An air pump 22 is fixedly connected to the inner cavity of the support column 4. A vacuum generator 23 is provided on one side of the air pump 22. A first connecting pipe 24 is equidistantly connected to the front side of the support column 4. The adjusting frame 5... The system includes a grooved plate 25 and a T-shaped seat 26. The T-shaped seat 26 is located inside the grooved plate 25. A motor box 6 is fixedly connected to the right side of the grooved plate 25. A second servo motor 27 is fixedly connected inside the motor box 6. An air pump 22 is connected to a vacuum generator 23 via a conduit. The vacuum generator 23 is fixedly connected to a first connecting pipe 24 via a conduit. An adjusting shaft 28 is connected between the grooved plates 25 via bearings. The top side of the adjusting shaft 28 is fixedly connected to the bottom side of the T-shaped seat 26. The right end of the adjusting shaft 28 is fixedly connected to the output shaft of the second servo motor 27. A second connecting pipe 29 is equidistantly embedded on the front side of the T-shaped seat 26. Vacuum suction cups 30 are equidistantly embedded on the top side of the T-shaped base 26. The first connecting pipe 24 and the second connecting pipe 29 are connected and fixedly connected via a conduit. The rear end of the second connecting pipe 29 is connected and fixed to the interface of the vacuum suction cup 30. The operator places the ceramic blank on the vacuum suction cup 30 on the top of the T-shaped base 26 and starts the air pump 22, which generates compressed air. The compressed air is delivered to the vacuum generator 23, which operates, generating a high-intensity vacuum at its outlet. The vacuum negative pressure is transmitted to the vacuum suction cup 30 through the first connecting pipe 24 and the second connecting pipe 29, creating a negative pressure inside the vacuum suction cup 30. Atmospheric pressure will... The ceramic blank is pressed tightly onto the suction cup, achieving automatic and secure clamping. According to the shaping requirements of the ceramic blank, the second servo motor 27 can be started through the control system. The rotation of the second servo motor 27 drives the adjustment shaft 28 to rotate. The adjustment shaft 28 drives the T-shaped seat 26 fixed to it to adjust the pitch angle within the groove plate 25. This allows the ceramic blank fixed by the vacuum suction cup 30 to present the required tilt angle, so that the grinding tool can better contact the processing surface. The vacuum adsorption system replaces the traditional manual fixing or plaster mold fixing, resulting in fast clamping speed and more stable placement of the ceramic blank.

[0023] In summary, with the help of the above-mentioned technical solution of this utility model, when this device is in use, the chassis 1 serves as the foundation of the entire device, and its top is fixedly connected to the operating table 2 to form the main support surface of the device; the fixing bolts 7 that are equidistantly connected through the top of the chassis 1 are used to fix the entire device to the ground; the bottom end of the bucket 9 is fixedly connected to the outside of the sealing plate 11; the rotating disk 10 is flush with the top side of the bucket 9, so that they are combined to form an annular opening; the first servo motor 14 is started, and the output shaft of the first servo motor 14 is connected to the rotating disk 10. During the blank trimming operation, the rotating disk 10 drives the bearing column 4, the adjusting frame 5, and the ceramic blank placed on the adjusting frame 5 to rotate. A large amount of debris generated during blank trimming will fall onto the rotating disk 10 and fall into the bucket 9 through the formed annular opening. After opening the door panel 13, it is convenient to collect the large amount of debris inside the bucket 9. The flange 16 at the front end of the first L-shaped bend 15 is connected to the input end of the external vacuum motor. Next, the magnetic suction block 21 is magnetically attracted and fixed to the top edge of the annular protective plate 3, allowing the dust collection hood 20 to be placed horizontally on the top side of the annular protective plate 3. During the blanking process, a large amount of dust and debris generated by splashing will enter the dust collection hood 20 through strong suction. The operator places the ceramic blank on the vacuum suction cup 30 on the top of the T-shaped seat 26 and starts the air pump 22, which generates compressed air. The compressed air is delivered to the vacuum generator 23, which works and generates a high-intensity vacuum at its outlet. The vacuum negative pressure is transmitted to the vacuum suction cup 30 through the first connecting pipe 24 and the second connecting pipe 29. A negative pressure is formed inside the vacuum suction cup 30, and atmospheric pressure presses the ceramic blank tightly onto the suction cup, achieving automatic and secure clamping. According to the shaping requirements of the ceramic blank, the second servo motor 27 can be started through the control system. The second servo motor 27 rotates, driving the adjustment shaft 28 to rotate. The adjustment shaft 28 drives the T-shaped seat 26 fixed to it to adjust the pitch angle within the groove plate 25.

[0024] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic ceramic blank polishing and grinding device, comprising a base (1), an operating table (2), and an annular protective plate (3), characterized in that, The top of the chassis (1) is fixedly connected to the operating table (2), the top edge of the operating table (2) is fixedly connected to the annular protective plate (3), a bearing column (4) is connected to the middle of the top side of the operating table (2), an adjustment frame (5) is connected to the top of the bearing column (4), a motor box (6) is connected to the right side of the adjustment frame (5), and a fixing bolt (7) is provided at equal intervals through the top of the chassis (1).

2. The automatic ceramic blank polishing and grinding device according to claim 1, characterized in that, The operating table (2) includes a mounting column (8), a bucket cover (9), and a rotating disk (10). The rotating disk (10) is located inside the bucket cover (9). The mounting column (8) is fitted inside the bucket cover (9). A sealing disk (11) is fixedly connected to the bottom of the mounting column (8). A dust collection box (12) is fixedly connected to the bottom side of the sealing disk (11).

3. The automatic ceramic blank polishing and grinding device according to claim 2, characterized in that, The outer side of the sealing disc (11) is fixedly connected to the inner wall of the bottom end of the bucket cover (9), and the outer side of the bucket cover (9) is provided with a door panel (13) through a hinge.

4. The automatic ceramic blank polishing and grinding device according to claim 3, characterized in that, A first servo motor (14) is fixedly connected in the inner cavity of the mounting column (8). The output shaft of the first servo motor (14) passes through the top side of the mounting column (8) and is fixedly connected to the middle of the bottom side of the rotating disk (10).

5. The apparatus according to claim 4, wherein The dust collector (12) is fixedly connected to a first L-shaped bend (15). The two ends of the first L-shaped bend (15) pass through the front and right sides of the dust collector (12) respectively. The front end of the first L-shaped bend (15) is connected to a flange (16), and the right end is connected to a first dust suction corrugated pipe (17).

6. The apparatus according to claim 5, wherein The right end of the first vacuuming corrugated pipe (17) is fixed with a second L-shaped bend (18), the top end of the second L-shaped bend (18) is fixed with a second vacuuming corrugated pipe (19), the top end of the second vacuuming corrugated pipe (19) is fixedly connected with a vacuuming hood (20), and a magnetic block (21) is fixedly connected to the outer wall of the vacuuming hood (20).

7. The automatic ceramic blank polishing and grinding device according to claim 6, characterized in that, An air pump (22) is fixedly connected in the inner cavity of the support column (4). A vacuum generator (23) is provided on one side of the air pump (22). A first connecting pipe (24) is equidistantly connected to the front side of the support column (4). The adjustment frame (5) includes a groove plate (25) and a T-shaped seat (26). The T-shaped seat (26) is located inside the groove plate (25). The motor box (6) is fixedly connected to the right side of the groove plate (25). A second servo motor (27) is fixedly connected inside the motor box (6). The air pump (22) is connected to the vacuum generator (23) through a conduit. The vacuum generator (23) is fixedly connected to the first connecting pipe (24) through a conduit.

8. The apparatus according to claim 7, wherein the ceramic automatic green body polishing device is characterized by, An adjusting shaft (28) is connected between the groove plates (25) via bearings. The top side of the adjusting shaft (28) is fixedly connected to the bottom side of the T-shaped seat (26). The right end of the adjusting shaft (28) is fixedly connected to the output shaft of the second servo motor (27). The front side of the T-shaped seat (26) is equidistantly fitted with a second connecting tube (29). The top side of the T-shaped seat (26) is equidistantly fitted with a vacuum suction cup (30). The first connecting tube (24) and the second connecting tube (29) are fixedly connected through a conduit. The rear end of the second connecting tube (29) is fixedly connected to the interface of the vacuum suction cup (30).

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