A device for removing bamboo joints in bamboo production
Patent Information
- Application Number
- CN202521897319.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-09-04
AI Technical Summary
[0003]但是，目前市面上现有的竹制品生产用的竹子铲竹节装置大多在进行铲除操作后，由于竹子内壁并不是完全契合铲头的形状，导致竹子内壁上仍会残留部分竹节，进而降低了加工质量
1、本实用新型提出的一种竹制品生产用的竹子铲竹节装置，通过驱动机构中的第一伺服电机驱动同步轮，并利用同步带传动，使得两个螺纹杆同时带动移动块移动，配合铲除机构中的铲头铲除大部分的竹节，而利用第二伺服电机带动刷轮将剩下的竹节打磨去除，进而提升了去除竹节的质量。
Smart Images
Figure CN224738472U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bamboo processing technology, and in particular to a bamboo shovel and bamboo joint device for bamboo product production. Background Technology
[0002] The bamboo shovel and bamboo joint device used in bamboo product manufacturing is a mechanical device specifically designed to replace manual labor in removing the internal bamboo joints. It is mainly used for pre-treatment of bamboo during the bamboo product manufacturing process to improve the efficiency and quality of subsequent processing.
[0003] However, most of the bamboo shovels and bamboo joint devices currently available on the market leave some bamboo joints on the inner wall of the bamboo after the shovel operation because the inner wall of the bamboo does not completely fit the shape of the shovel head, thus reducing the processing quality.
[0004] Therefore, those skilled in the art have provided a bamboo shovel and bamboo joint device for bamboo product manufacturing to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a bamboo shovel and bamboo joint device for bamboo product production. The device uses a first servo motor in the drive mechanism to drive a synchronous wheel and a synchronous belt to drive two threaded rods to move the moving block at the same time. This works in conjunction with the shovel head in the shovel removal mechanism to remove most of the bamboo joints. The second servo motor drives a brush wheel to grind and remove the remaining bamboo joints, thus improving the quality of bamboo joint removal.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A bamboo shovel joint device for bamboo product production includes a processing table, a drive mechanism, and a sample bamboo. A support frame is fixedly connected to the other side of the upper end of the processing table. Columns are fixedly connected to the front and rear ends of one side of the upper end of the processing table. The drive mechanism includes a protective box, two threaded rods, and a moving block. The upper end of the outer wall of the other side of each column is rotatably connected to the threaded rods. Synchronous pulleys are fixedly connected to the other side of each threaded rod through the support frame. Synchronous belts are fitted onto each synchronous pulley. A first servo motor is installed on the bottom surface inside the protective box. The output shaft of the first servo motor passes through the protective box and is fixedly connected to the synchronous pulley. The outer wall of the threaded rod is threadedly connected to the moving block. The lower end of the moving block is provided with a scraping mechanism, which includes a scraper head and a brush wheel. The lower end of the moving block is fixedly connected to the scraper head. A cavity is opened inside the scraper head. The bottom surface inside the cavity is provided with a second servo motor. The output shaft of the second servo motor passes through the scraper head and is fixedly connected to the brush wheel. The above technical solution uses a first servo motor to drive a synchronous wheel and a synchronous belt to drive two threaded rods to move the moving block simultaneously. This, in conjunction with the shovel head, removes most of the bamboo nodes. The second servo motor then drives a brush wheel to grind and remove the remaining bamboo nodes, thereby improving the quality of bamboo node removal.
[0007] Furthermore, a limiting mechanism is provided at the upper end of the processing table. The limiting mechanism includes two arc-shaped plates, two first electric telescopic rods and a second electric telescopic rod. Fixing blocks are fixedly connected to the outer walls of the front and rear ends of the processing table. The upper ends of the two fixing blocks are fixedly connected to the first electric telescopic rods. A baffle is fixedly connected to the output shaft of the second electric telescopic rod. The above technical solution uses the second electric telescopic rod in the limiting mechanism to move the baffle downward, allowing the bamboo to be processed to enter from the feeding frame. The first electric telescopic rod moves the arc plate in the opposite direction, causing the processed bamboo section to fall from the through groove, thus facilitating the loading and unloading of materials by the workers.
[0008] Furthermore, support legs are fixedly connected to the four corners of the lower end of the processing table, and a control panel is provided at the front end of the outer wall of the front end of the processing table; The above technical solution allows the equipment to run stably on the ground by fixing four support legs to the lower end of the processing table, reducing shaking. The control panel on the processing table allows the staff to control the operation of the equipment.
[0009] Furthermore, the front end of the outer wall on the other side of the support frame is fixedly connected to the protective box, the other side of the brush wheel is rotatably connected to the moving block, and the schematic bamboo is located at the upper end of the arc-shaped plate; Through the above technical solution, by placing the first servo motor inside the protective box, it can be protected and prevent the external environment from interfering with the operation of the first servo motor. The bamboo symbol indicates the position of the bamboo to be processed on the equipment, and the arc plate can support the bamboo to be processed.
[0010] Furthermore, a through groove is provided in the middle of the upper end of the processing table, and the output shaft of the first electric telescopic rod is fixedly connected to the arc plate; Through the above technical solution, when the curved plate is separated by the first electric telescopic rod through the through groove opened on the processing table, the processed bamboo placed on the curved plate can fall from the through groove into the collection box placed by the staff for unloading.
[0011] Furthermore, a sliding rod is fixedly connected to the other side of the outer wall of the arc-shaped plate away from the center of the processing table, and the outer wall of the sliding rod body is slidably connected to the fixed block; Through the above technical solution, by sliding the slide rod and the fixed block that are fixedly connected to the arc plate, the movement of the arc plate driven by the first electric telescopic rod can be guided, and at the same time, together with the first electric telescopic rod, the arc plate can be supported.
[0012] Furthermore, a fixed frame is fixedly connected to one side of the lower end of the processing table, and the upper end of the fixed frame is fixedly connected to the second electric telescopic rod; Through the above technical solution, the fixed frame fixedly connected to the lower end of the processing table can provide an installation point for the second electric telescopic rod, allowing the second electric telescopic rod to drive the baffle to extend or retract into the processing table.
[0013] Furthermore, the outer walls of the front and rear ends of the baffle are slidably connected to the processing table, and a feeding frame is fixedly connected to the middle of one side of the upper end of the processing table; The above technical solution uses a second electric telescopic rod to extend the baffle out of the processing table, which prevents the bamboo from sliding off the curved plate during the removal of bamboo nodes. When the second electric telescopic rod retracts the baffle back into the processing table, the workers can slide the bamboo to be processed along the feed frame into the curved plate.
[0014] This utility model has the following beneficial effects: 1. The present invention proposes a bamboo shovel and bamboo joint device for bamboo product production. The first servo motor in the drive mechanism drives the synchronous wheel and uses the synchronous belt transmission to make the two threaded rods drive the moving block to move simultaneously. This works in conjunction with the shovel head in the shovel removal mechanism to remove most of the bamboo joints. The second servo motor drives the brush wheel to grind and remove the remaining bamboo joints, thereby improving the quality of bamboo joint removal.
[0015] 2. The present invention proposes a bamboo shovel and bamboo joint device for bamboo product production. The second electric telescopic rod in the limiting mechanism drives the baffle to move down, allowing the bamboo to be processed to enter from the feeding frame. The first electric telescopic rod drives the arc plate to move in the opposite direction, so that the processed bamboo joint falls from the through groove, thereby facilitating the loading and unloading of materials by the workers. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main structure of a bamboo shovel joint device for bamboo product production proposed in this utility model; Figure 2 An exploded view of a bamboo shovel and bamboo joint device for bamboo product manufacturing proposed in this utility model; Figure 3 This is a side sectional view of a bamboo shovel joint device for bamboo product manufacturing proposed in this utility model; Figure 4 This is a top sectional view of a bamboo shovel and bamboo joint device for bamboo product production proposed in this utility model; Figure 5 for Figure 3 Enlarged view of point A in the middle.
[0017] Explanation of reference numerals in the attached figures: 1. Processing table; 2. Support leg; 3. Control panel; 4. Support frame; 5. Column; 6. Drive mechanism; 601. Protective box; 602. First servo motor; 603. Synchronous pulley; 604. Synchronous belt; 605. Threaded rod; 606. Moving block; 7. Indicating bamboo; 8. Shovel mechanism; 801. Shovel head; 802. Cavity; 803. Second servo motor; 804. Brush wheel; 9. Restriction mechanism; 901. Through groove; 902. Arc plate; 903. Fixing block; 904. First electric telescopic rod; 905. Slide rod; 906. Fixing frame; 907. Second electric telescopic rod; 908. Baffle; 10. Feed frame. Detailed Implementation
[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Reference Figure 1-5 This utility model provides a specific embodiment: a bamboo shovel and bamboo joint device for bamboo product production, including a processing table 1, a driving mechanism 6, and a schematic bamboo 7. A support frame 4 is fixedly connected to the other side of the upper end of the processing table 1. A column 5 is fixedly connected to the front end and the rear end of one side of the upper end of the processing table 1. The driving mechanism 6 includes a protective box 601, two threaded rods 605, and a moving block 606. The upper end of the outer wall of the other side of the column 5 is rotatably connected to the threaded rods 605. The other side of the threaded rods 605 passes through the support frame 4 and is fixedly connected to a synchronous wheel 603. A synchronous belt 604 is sleeved on the synchronous wheel 603. A first servo motor 602 is provided on the bottom surface inside the protective box 601. The output shaft of the first servo motor 602 passes through the protective box 601 and is fixedly connected to the synchronous pulley 603. The outer wall of the threaded rod 605 is threadedly connected to the moving block 606. The lower end of the moving block 606 is provided with a scraping mechanism 8, which includes a scraper head 801 and a brush wheel 804. The lower end of the moving block 606 is fixedly connected to the scraper head 801. The scraper head 801 has a cavity 802 inside. The bottom surface inside the cavity 802 is provided with a second servo motor 803. The output shaft of the second servo motor 803 passes through the scraper head 801 and is fixedly connected to the brush wheel 804.
[0020] The first servo motor 602 in the drive mechanism 6 drives the synchronous wheel 603 and uses the synchronous belt 604 to drive the two threaded rods 605 to move the moving block 606 at the same time. This, together with the shovel head 801 in the shovel removal mechanism 8, removes most of the bamboo nodes. The second servo motor 803 drives the brush wheel 804 to grind and remove the remaining bamboo nodes, thereby improving the quality of bamboo node removal.
[0021] A limiting mechanism 9 is provided at the upper end of the processing table 1. The limiting mechanism 9 includes two arc-shaped plates 902, two first electric telescopic rods 904, and a second electric telescopic rod 907. Fixing blocks 903 are fixedly connected to the outer walls of the front and rear ends of the processing table 1. The upper ends of the two fixing blocks 903 are fixedly connected to the first electric telescopic rods 904. A baffle 908 is fixedly connected to the output shaft of the second electric telescopic rod 907. The second electric telescopic rod 907 in the limiting mechanism 9 drives the baffle 908 to move downward, allowing the bamboo to be processed to enter from the feeding frame 10. The first electric telescopic rods 904 drive the arc-shaped plates 902 to move in opposite directions, causing the processed bamboo sections to fall from the through groove 901, thus facilitating the loading and unloading of materials by the workers. The four corners at the lower end of the processing table 1 are fixed. The processing table 1 is connected to four support legs 2. A control panel 3 is located on the front end of the outer wall of the processing table 1. By fixing four support legs 2 to the lower end of the processing table 1, the equipment can run stably on the ground, reducing shaking. The control panel 3 on the processing table 1 allows operators to easily control the equipment's operation. The front end of the other side of the support frame 4 is fixedly connected to the protective box 601. The other side of the brush wheel 804 is rotatably connected to the moving block 606. The indicated bamboo 7 is located at the upper end of the arc-shaped plate 902. By placing the first servo motor 602 inside the protective box 601, it is protected from external environmental interference. The indicated bamboo 7 indicates the position of the bamboo to be processed on the equipment. The arc-shaped plate 902 can hold the bamboo to be processed... The bamboo is supported by a through groove 901 in the middle of the upper part of the processing table 1. The output shaft of the first electric telescopic rod 904 is fixedly connected to the arc-shaped plate 902. When the arc-shaped plate 902 is separated by the first electric telescopic rod 904 through the through groove 901 on the processing table 1, the processed bamboo placed on the arc-shaped plate 902 can fall from the through groove 901 into the collection box placed by the staff for unloading. Slide rods 905 are fixedly connected to the other side of the outer wall of the arc-shaped plate 902 away from the center of the processing table 1. The outer wall of the slide rod 905 is slidably connected to the fixing block 903. By sliding the slide rod 905 fixedly connected to the arc-shaped plate 902 and the fixing block 903, the first electric telescopic rod 904 can move the arc-shaped plate 902. The movement of the baffle 908 is guided, and together with the first electric telescopic rod 904, it provides support for the arc-shaped plate 902. A fixing frame 906 is fixedly connected to one side of the lower end of the processing table 1. The upper end of the fixing frame 906 is fixedly connected to the second electric telescopic rod 907. The fixing frame 906 fixedly connected to the lower end of the processing table 1 can provide an installation point for the second electric telescopic rod 907, allowing the second electric telescopic rod 907 to drive the baffle 908 to extend or retract from the processing table 1. The outer walls of the front and rear ends of the baffle 908 are slidably connected to the processing table 1. A feed frame 10 is fixedly connected to the middle of one side of the upper end of the processing table 1. The baffle 908 is extended from the processing table 1 by the second electric telescopic rod 907, which can prevent the bamboo from sliding off the arc-shaped plate 902 during the removal of bamboo nodes.After the second electric telescopic rod 907 retracts the baffle 908 back to the processing table 1, the worker can slide the bamboo to be processed along the feed frame 10 onto the curved plate 902.
[0022] Working principle: When using the bamboo shovel and bamboo joint device for bamboo product production, the worker first powers the equipment with an external power source. Then, the worker slides the bamboo to be processed from the feed frame 10 into the arc plate 902. Next, the worker uses the control panel 3 to control the second electric telescopic rod 907 to move the baffle 908 upward. Then, the worker uses the control panel 3 to start the first servo motor 602, which drives the synchronous wheel 603. The synchronous belt 604 drives the two threaded rods 605 to move the moving block 606, which works with the shovel head 801 to remove most of the bamboo joints. The second servo motor 803 drives the brush wheel 804 to grind and remove the remaining bamboo joints. Finally, the worker uses the control panel 3 to control the first electric telescopic rod 904 to separate the arc plate 902, allowing the processed bamboo joints to fall from the through groove 901 into the collection box prepared in advance by the worker.
[0023] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.
[0024] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0025] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A bamboo shovel and bamboo joint device for bamboo product production, comprising a processing table (1), a driving mechanism (6), and a schematic bamboo (7), characterized in that: A support frame (4) is fixedly connected to the other side of the upper end of the processing table (1). A column (5) is fixedly connected to the front end and the rear end of the upper side of the processing table (1). The drive mechanism (6) includes a protective box (601), two threaded rods (605) and a moving block (606). The upper end of the outer wall of the other side of the column (5) is rotatably connected to the threaded rod (605). The other side of the threaded rod (605) passes through the support frame (4) and is fixedly connected to a synchronous pulley (603). A synchronous belt (604) is fitted on the synchronous pulley (603). A first servo motor (602) is provided on the bottom surface inside the protective box (601). The output shaft of the first servo motor (602) passes through the protective box (601) and is fixedly connected to the synchronous pulley (603). The outer wall of the threaded rod (605) is threadedly connected to the moving block (606). The lower end of the moving block (606) is provided with a scraping mechanism (8). The scraping mechanism (8) includes a scraper head (801) and a brush wheel (804). The lower end of the moving block (606) is fixedly connected to the scraper head (801). The scraper head (801) has a cavity (802) inside. The bottom surface inside the cavity (802) is provided with a second servo motor (803). The output shaft of the second servo motor (803) passes through the scraper head (801) and is fixedly connected to the brush wheel (804).
2. The device according to claim 1, characterized in that: The upper end of the processing table (1) is provided with a limiting mechanism (9). The limiting mechanism (9) includes two arc plates (902), two first electric telescopic rods (904) and a second electric telescopic rod (907). The outer walls of the front and rear ends of the processing table (1) are fixedly connected with fixing blocks (903). The upper ends of the two fixing blocks (903) are fixedly connected to the first electric telescopic rods (904). The output shaft of the second electric telescopic rod (907) is fixedly connected with a baffle (908).
3. The bamboo shovel and bamboo joint device for bamboo product production according to claim 1, characterized in that: Support legs (2) are fixedly connected to the four corners of the lower end of the processing table (1), and a control panel (3) is provided on the front end of the outer wall of the front end of the processing table (1).
4. The device according to claim 1, characterized in that: The front end of the outer wall of the other side of the support frame (4) is fixedly connected to the protective box (601), the other side of the brush wheel (804) is rotatably connected to the moving block (606), and the schematic bamboo (7) is located at the upper end of the arc plate (902).
5. The device according to claim 2, characterized in that: The processing table (1) has a through groove (901) in the middle of its upper end, and the output shaft of the first electric telescopic rod (904) is fixedly connected to the arc plate (902).
6. The bamboo shovel and bamboo joint device for bamboo product production according to claim 2, characterized in that: The arc plate (902) is fixedly connected to a slide rod (905) on the other side of the outer wall of the side away from the center of the processing table (1). The outer wall of the slide rod (905) is slidably connected to the fixed block (903).
7. The device according to claim 2, characterized in that: A fixed frame (906) is fixedly connected to one side of the lower end of the processing table (1), and the upper end of the fixed frame (906) is fixedly connected to the second electric telescopic rod (907).
8. The device according to claim 2, characterized in that: The outer walls of the front and rear ends of the baffle (908) are slidably connected to the processing table (1), and a feed frame (10) is fixedly connected to the middle of one side of the upper end of the processing table (1).