Pretreatment tank for waste acid with turbulent disturbance
Patent Information
- Application Number
- CN202522670068.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-12-17
AI Technical Summary
[0003]上述装置在使用时不具备预处理罐内紊流板及气体辅助产生紊流进行混合的结构,使得现有处理罐内废酸及中和剂在进行混合时,大多直接投入罐内自然混合反应或利用搅拌辊在罐内搅拌混合,混合速度及效果较为一般,基于现有的技术不足,本实用新型设计了带紊流扰动的废酸预处理罐
[0015]该带紊流扰动的废酸预处理罐,通过将密封盖从投料管口上取下,然后将废酸及预处理剂投入投料管口内,此时启动驱动机驱动传动轴带动带孔管和紊流板旋转,上下交错的紊流板在处理罐主体内旋转搅动废酸及预处理剂产生紊流混合在一起,同时外部供气设备将气体送入第一供气管内,经第一供气接头、主供气滑环、副供气滑环和第二供气接头输送至第二供气管内,第二供气管内的气体经第三供气接头和固定架从固定架上的圆孔处排出进入处理罐主体内废酸中,进入到废酸中的空气进一步使废酸液产生紊流加速与预处理剂的混合即可,该装置便于利用紊流对废酸进行加速混合预处理。
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Figure CN224740906U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste acid pretreatment tanks, specifically a waste acid pretreatment tank with turbulent flow disturbance. Background Technology
[0002] Waste acid is acidic waste liquid generated after industrial production or laboratory use. It mainly includes waste sulfuric acid and waste hydrochloric acid, among which waste sulfuric acid is the most common. It mainly comes from chemical reactions such as nitration, esterification, and sulfonation of organic matter, as well as industrial processes such as titanium dioxide production and steel pickling. Waste acid needs to be pretreated before it is disposed of. The main process is to put waste acid and neutralizing agent into a pretreatment tank for mixing.
[0003] The aforementioned device lacks a turbulence plate and gas-assisted turbulence mixing structure within the pretreatment tank. As a result, when mixing waste acid and neutralizing agent in existing treatment tanks, they are mostly directly added into the tank for natural mixing or stirred by stirring rollers. The mixing speed and effect are relatively average. Based on the shortcomings of existing technology, this utility model designs a waste acid pretreatment tank with turbulence disturbance. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a waste acid pretreatment tank with turbulent flow disturbance, which has the advantages of turbulent flow plates inside the pretreatment tank and gas-assisted turbulent flow for mixing.
[0005] This utility model provides the following technical solution: a waste acid pretreatment tank with turbulent flow disturbance, including a treatment tank body, a drive shaft is rotatably arranged through the inside of the treatment tank body, a top cover is provided on the upper surface of the treatment tank body, and an auxiliary mechanism is provided on the top cover to facilitate the generation of turbulence by supplying gas.
[0006] A drive motor is fixedly connected to the bottom end of the drive shaft, a pipe joint is fixedly connected to the drive shaft, a perforated pipe is fixedly connected to the pipe joint, and a turbulence plate is fixedly connected to the side wall of the perforated pipe.
[0007] As a preferred embodiment of this utility model, the auxiliary mechanism includes a main air supply slip ring, a fixing frame, a first air supply connector, a first air supply pipe, a secondary air supply slip ring, a second air supply connector, a second air supply pipe, and a third air supply connector. The main air supply slip ring is fixedly installed on the top cover. The fixing frame is fixedly connected between the main air supply slip ring and the top cover. The first air supply connector is fixedly connected to the side wall of the fixing frame. One end of the first air supply pipe is fixedly installed on the first air supply connector. The secondary air supply slip ring is rotatably disposed on the lower surface of the main air supply slip ring. The second air supply connector is fixedly connected to the side wall of the secondary air supply slip ring. The second air supply pipe is fixedly connected to the second air supply connector. The third air supply connector is fixedly connected to the bottom end of the second air supply pipe.
[0008] As a preferred embodiment of this utility model, a support foot is fixedly connected to the lower surface of the main body of the treatment tank, a drain valve pipe is fixedly connected to the side wall of the main body of the treatment tank, a top cover is fixedly connected to the upper surface of the main body of the treatment tank, a connecting bolt is fixedly connected between the top cover and the main body of the treatment tank, a feeding port is fixedly connected to the top cover, and a sealing cap is fixedly connected to the feeding port.
[0009] As a preferred embodiment of this utility model, the drive motor is fixedly installed on the lower surface of the processing tank body, the bottom end of the transmission shaft is fixedly connected to the output shaft of the drive motor, and the perforated pipe and turbulence plate are rotatably arranged inside the processing tank body.
[0010] As a preferred technical solution of this utility model, the opening directions of the two sets of perforated pipes are arranged in opposite directions, the blades of the two sets of turbulence plates are arranged in opposite directions, and the drive shaft is fixedly connected to the bottom of the auxiliary air supply slip ring.
[0011] In a preferred embodiment of this utility model, the main air supply slip ring is connected to the auxiliary air supply slip ring, and the first air supply pipe and the second air supply pipe are connected.
[0012] As a preferred embodiment of this utility model, the third gas supply connector is fixedly connected to the pipe connector.
[0013] As a preferred embodiment of this utility model, the inner cavity of the second air supply pipe is connected to the pipe joint and the perforated pipe.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] This waste acid pretreatment tank with turbulent flow is operated by removing the sealing cap from the feed pipe and then adding waste acid and pretreatment agent into the feed pipe. At this time, the drive motor is started to drive the transmission shaft to rotate the perforated pipe and the turbulent flow plate. The staggered turbulent flow plate rotates and stirs the waste acid and pretreatment agent in the main body of the treatment tank, generating turbulent flow and mixing them together. At the same time, the external air supply equipment sends gas into the first air supply pipe, which is then transported to the second air supply pipe through the first air supply connector, the main air supply slip ring, the auxiliary air supply slip ring, and the second air supply connector. The gas in the second air supply pipe is discharged into the waste acid in the main body of the treatment tank through the third air supply connector and the fixed frame through the round hole on the fixed frame. The air entering the waste acid further generates turbulence in the waste acid liquid, accelerating the mixing with the pretreatment agent. This device facilitates the use of turbulence to accelerate the mixing and pretreatment of waste acid. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2This is a schematic diagram of the main structure of the processing tank of this utility model;
[0018] Figure 3 This is a schematic diagram of the unfolded structure of the processing tank of this utility model;
[0019] Figure 4 This is a schematic diagram of the connection structure between the treatment tank and the turbulence plate of this utility model;
[0020] Figure 5 This is a schematic diagram of the connection structure between the flow stabilizer plate and the auxiliary mechanism of this utility model.
[0021] In the diagram: 1. Processing tank body; 101. Support leg; 102. Drain valve pipe; 103. Top cover; 104. Connecting bolt; 105. Feeding port; 106. Sealing cover; 2. Drive shaft; 201. Drive motor; 202. Pipe joint; 203. Perforated pipe; 204. Turbulence plate; 3. Auxiliary mechanism; 301. Main air supply slip ring; 302. Fixing frame; 303. First air supply joint; 304. First air supply pipe; 305. Secondary air supply slip ring; 306. Second air supply joint; 307. Second air supply pipe; 308. Third air supply joint. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1 - Figure 5 A waste acid pretreatment tank with turbulent flow includes a tank body 1, a drive shaft 2 rotatably mounted inside the tank body 1, a top cover 103 on the upper surface of the tank body 1, an auxiliary mechanism 3 on the top cover 103 to facilitate the generation of turbulent flow by supplying air, a support foot 101 fixedly connected to the lower surface of the tank body 1, a drain valve pipe 102 fixedly connected to the side wall of the tank body 1, a top cover 103 fixedly connected to the upper surface of the tank body 1, a connecting bolt 104 fixedly connected between the top cover 103 and the tank body 1, a feeding port 105 fixedly connected to the top cover 103, and a sealing cap 106 fixedly connected to the feeding port 105.
[0024] Please see Figure 4 - Figure 5A drive motor 201 is fixedly connected to the bottom end of the drive shaft 2. A pipe joint 202 is fixedly connected to the drive shaft 2. A perforated pipe 203 is fixedly connected to the pipe joint 202. A turbulence plate 204 is fixedly connected to the side wall of the perforated pipe 203. The drive motor 201 is fixedly installed on the lower surface of the treatment tank body 1. The bottom end of the drive shaft 2 is fixedly connected to the output shaft of the drive motor 201. The perforated pipe 203 and the turbulence plate 204 are rotatably arranged inside the treatment tank body 1. The opening directions of the two sets of perforated pipes 203 on the left and right are arranged in opposite directions. The blades of the two sets of turbulence plates 204 on the left and right are arranged in opposite directions. The drive shaft 2 is fixedly connected to the bottom of the auxiliary air supply slip ring 305.
[0025] By setting a perforated pipe 203 and a turbulence plate 204, which are rotatably mounted inside the treatment tank body 1, the waste acid liquid and pretreatment agent inside the treatment tank body 1 are stirred and mixed. By setting a drive shaft 2 and a drive motor 201, the perforated pipe 203 and the turbulence plate 204 are driven to rotate. By setting a pipe joint 202, the perforated pipe 203 and the turbulence plate 204 are connected and fixed to the drive shaft 2. At the same time, air in the auxiliary mechanism 3 can be transported to the perforated pipe 203 through the pipe joint 202 and discharged, so that turbulence is further generated in the waste liquid to improve the mixing efficiency.
[0026] Please see Figure 4 - Figure 5 The auxiliary mechanism 3 includes a main air supply slip ring 301, a fixing frame 302, a first air supply connector 303, a first air supply pipe 304, a secondary air supply slip ring 305, a second air supply connector 306, a second air supply pipe 307, and a third air supply connector 308. The main air supply slip ring 301 is fixedly installed on the top cover 103. The fixing frame 302 is fixedly connected between the main air supply slip ring 301 and the top cover 103. The first air supply connector 303 is fixedly connected to the side wall of the fixing frame 302. One end of the first air supply pipe 304 is fixedly installed on the first air supply connector 303. The secondary air supply slip ring 305... 05 is rotatably mounted on the lower surface of the main air supply slip ring 301. The second air supply connector 306 is fixedly connected to the side wall of the auxiliary air supply slip ring 305. The second air supply pipe 307 is fixedly connected to the second air supply connector 306. The third air supply connector 308 is fixedly connected to the bottom end of the second air supply pipe 307. The main air supply slip ring 301 is connected to the auxiliary air supply slip ring 305. The first air supply pipe 304 is connected to the second air supply pipe 307. The third air supply connector 308 is fixedly connected to the pipe connector 202. The inner cavity of the second air supply pipe 307 is connected to the pipe connector 202 and the perforated pipe 203.
[0027] By setting up a first air supply pipe 304, a first air supply connector 303, a second air supply connector 306, a second air supply pipe 307, and a third air supply connector 308, air in the air supply equipment is sent into the perforated pipe 203 for discharge. By setting up a main air supply slip ring 301 and an auxiliary air supply slip ring 305, the first air supply pipe 304 and the second air supply pipe 307 are connected. By setting the main air supply slip ring 301 and the auxiliary air supply slip ring 305 to be rotatably connected, and the auxiliary air supply slip ring 305 is fixedly connected to the drive shaft 2, so that when the drive shaft 2 rotates, the auxiliary air supply slip ring 305 can also rotate with it to prevent the two second air supply pipes 307 from rotating and getting tangled. At the same time, the auxiliary air supply slip ring 305 can also be continuously connected to the main air supply slip ring 301 to supply air.
[0028] Working principle: When the waste acid pretreatment tank with turbulent flow is used, in the initial state, the support feet 101 and the drain valve pipe 102 are first set at the bottom and side wall of the main body 1 of the treatment tank. The top cover 103 is closed on the top of the main body 1 of the treatment tank by the connecting bolt 104, and the top cover 103 is provided with a feeding port 105 that is sealed by the sealing cover 106, so as to facilitate the feeding and sealing of waste acid and pretreatment materials into the main body 1 of the treatment tank. The transmission shaft 2 rotatably connected inside the main body 1 is equipped with a pipe joint 202, a perforated pipe 203 and a turbulence plate 204. The drive shaft 2 is driven by the drive motor 201 at the bottom of the treatment tank body 1, so as to generate turbulence in the waste acid in the treatment tank body 1 and improve the mixing effect with the pretreatment agent. At the same time, a third gas supply connector 308 is installed on the pipe connector 202. The third gas supply connector 308 is connected to the auxiliary gas supply slip ring 305 through the second gas supply pipe 307 and the second gas supply connector 306. The auxiliary gas supply slip ring 305 is connected to the first gas supply pipe 304 through the main gas supply slip ring 301, so as to supply gas into the perforated pipe 203, so that the gas enters the waste liquid from the perforated pipe 203 to further accelerate the mixing effect of the waste liquid and the pretreatment agent.
[0029] When turbulent flow is needed to accelerate the mixing and pretreatment of waste acid, firstly, the sealing cap 106 is removed from the feed port 105. Then, the waste acid and pretreatment agent are added into the feed port 105. At this time, the drive motor 201 is started to drive the transmission shaft 2, which in turn drives the perforated pipe 203 and the turbulent flow plate 204 to rotate. The turbulent flow plate 204, which is staggered up and down, rotates and stirs the waste acid and pretreatment agent in the treatment tank body 1, generating turbulent flow and mixing them together. At the same time, the external gas supply equipment sends gas into the first gas supply pipe 304, through which... The first air supply connector 303, the main air supply slip ring 301, the auxiliary air supply slip ring 305, and the second air supply connector 306 deliver gas to the second air supply pipe 307. The gas in the second air supply pipe 307 is discharged from the round hole on the fixed frame 302 through the third air supply connector 308 and the fixed frame 302 and enters the waste acid in the main body of the treatment tank 1. The air entering the waste acid further causes the waste acid liquid to generate turbulence and accelerate the mixing with the pretreatment agent. This device is convenient for using turbulence to accelerate the mixing and pretreatment of waste acid.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste acid pretreatment tank with turbulent flow disturbance, comprising a treatment tank body (1), characterized in that: A drive shaft (2) is rotatably installed inside the main body (1) of the treatment tank. A top cover (103) is provided on the upper surface of the main body (1). An auxiliary mechanism (3) is provided on the top cover (103) to facilitate the generation of turbulence by gas supply. A drive motor (201) is fixedly connected to the bottom end of the drive shaft (2), a pipe joint (202) is fixedly connected to the drive shaft (2), a perforated pipe (203) is fixedly connected to the pipe joint (202), and a turbulence plate (204) is fixedly connected to the side wall of the perforated pipe (203).
2. The waste acid pretreatment tank with turbulent flow disturbance according to claim 1, characterized in that: The auxiliary mechanism (3) includes a main air supply slip ring (301), a fixing bracket (302), a first air supply connector (303), a first air supply pipe (304), a secondary air supply slip ring (305), a second air supply connector (306), a second air supply pipe (307), and a third air supply connector (308). The main air supply slip ring (301) is fixedly installed on the top cover (103). The fixing bracket (302) is fixedly connected between the main air supply slip ring (301) and the top cover (103). The first air supply connector (303)... The first air supply pipe (304) is fixedly connected to the side wall of the fixing frame (302). One end of the first air supply pipe (304) is fixedly installed on the first air supply connector (303). The auxiliary air supply slip ring (305) is rotatably disposed on the lower surface of the main air supply slip ring (301). The second air supply connector (306) is fixedly connected to the side wall of the auxiliary air supply slip ring (305). The second air supply pipe (307) is fixedly connected to the second air supply connector (306). The third air supply connector (308) is fixedly connected to the bottom end of the second air supply pipe (307).
3. The waste acid pretreatment tank with turbulent flow disturbance according to claim 1, characterized in that: The lower surface of the treatment tank body (1) is fixedly connected to a support foot (101), the side wall of the treatment tank body (1) is fixedly connected to a drain valve pipe (102), the upper surface of the treatment tank body (1) is fixedly connected to a top cover (103), a connecting bolt (104) is fixedly connected between the top cover (103) and the treatment tank body (1), a feeding port (105) is fixedly connected to the top cover (103), and a sealing cap (106) is fixedly connected to the feeding port (105).
4. The waste acid pretreatment tank with turbulent flow disturbance according to claim 1, characterized in that: The drive motor (201) is fixedly installed on the lower surface of the processing tank body (1), the bottom end of the transmission shaft (2) is fixedly connected to the output shaft of the drive motor (201), and the perforated tube (203) and the turbulence plate (204) are rotatably arranged inside the processing tank body (1).
5. The waste acid pretreatment tank with turbulent flow disturbance according to claim 1, characterized in that: The opening directions of the two sets of perforated pipes (203) are opposite up and down, and the blades of the two sets of turbulence plates (204) are opposite up and down. The drive shaft (2) is fixedly connected to the bottom of the auxiliary air supply slip ring (305).
6. The waste acid pretreatment tank with turbulent flow disturbance according to claim 2, characterized in that: The main air supply slip ring (301) is connected to the auxiliary air supply slip ring (305), and the first air supply pipe (304) and the second air supply pipe (307) are connected.
7. The waste acid pretreatment tank with turbulent flow disturbance according to claim 2, characterized in that: The third gas supply connector (308) is fixedly connected to the pipe connector (202).
8. The waste acid pretreatment tank with turbulent flow disturbance according to claim 2, characterized in that: The inner cavity of the second air supply pipe (307) is connected to the pipe joint (202) and the perforated pipe (203).