Instant noodle sheet detection device

CN224744834UActive Publication Date: 2026-09-11MASTER KONG XINJIANG INSTANT NOODLE FOOD CO LTD
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Patent Information

Application Number
CN202521810176.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2026-09-11
Estimated Expiration
2035-08-25

AI Technical Summary

Technical Problem

[0004]现有的面饼检测装置为了将有瑕疵的面饼剔除一般通过电推杆将面饼推出传送带落入收集框内部,由于面饼会在传送带的带动下保持移动,这种方式可能会导致面饼与推杆之间的相对位置发生偏移而导致无法将面饼推出的情况,同时由于视觉视觉检测器需要一定时间来进行检测,在完成检测后下一块面饼需要一定时间来移动至视觉视觉检测器的下方,影响检测效率

Benefits of technology

[0016]1、本实用新型通过传动盘的设置,传动盘通过固定螺栓与步进电机的转轴固定连接,步进电机位于前后两侧输送带之间,传动盘的外侧设置有呈“X”形分布的缺口,挡板的右侧与传动盘相互嵌合,传动盘的底面与托板的顶面接触,面饼在通过输送带向前通过限位板之间的空间时,会在限位板的引导下进入传动盘外侧的缺口内,步进电机的单次转动角度为九十度,在步进电机驱动传动盘转动时,传动盘的缺口将会带动面饼转动,由于托板后端为坡面结构,底端与输送带上表面接触,传动盘会带动面饼移动至托板的上方,在传动盘转动九十度后面饼会被带动至视觉检测器的正下方的活动板上方进行检测,这种方式能够在面饼进行检测时使下一块面饼进入传动盘的下一缺口结构内部,在完成检测后传动盘将会在步进电机的驱动下将完成检测的无瑕疵面饼带动至前侧输送带的上方,并将下一块面饼带动至视觉检测器的下方,从而提高检测效率。

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Abstract

The utility model relates to instant noodle cake detection technical field, and disclose a kind of instant noodle cake detection device.The instant noodle cake detection device, including: bottom plate, the upper side of the bottom plate is fixedly installed with support plate, the upper side of the support plate is inserted and installed with limit shaft, the outer side of the limit shaft is inserted and installed with conveying belt, the upper side of the bottom plate is fixedly installed with support frame, the upper end of the support frame is fixedly installed with driving motor, the upper side of the support plate is fixedly installed with limit plate, after transmission disc rotates ninety degrees, cake will be driven to the movable plate upper side of the just below visual detector and carry out detection, this mode can when cake is detected make next cake enter the next gap structure inside transmission disc, after completing detection, transmission disc will be driven to the upper side of front conveying belt with the driving of stepping motor with the cake of flawless detection, and next cake is driven to the below visual detector, to improve detection efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of noodle cake detection technology, specifically to a device for detecting instant noodle cakes. Background Technology

[0002] Instant noodles, also known as fast food noodles, cup noodles, quick-cooking noodles, or ready-to-eat noodles, are a type of noodle food that can be cooked and eaten quickly by soaking in hot water. In a broad sense, it refers to any noodle food that can be cooked and eaten quickly by soaking in hot water; in a narrow sense, it usually refers to a commercially available finished product consisting of noodle cake, seasoning packet, and oil packet, and is most commonly sold in bags, cups, or bowls.

[0003] The existing Chinese utility model patent with publication number CN220611398U discloses a device for detecting surface defects in instant noodle cakes. The device includes a worktable, a support fixedly mounted on the top of the worktable, a connecting block fixedly mounted on the bottom of the support, a first visual detector fixedly mounted on the bottom of the connecting block, a support frame fixedly mounted on one side of the support, a rotating block rotatably mounted within the support frame, and a second visual detector fixedly mounted on the bottom of the rotating block. In this utility model, the instant noodle cake is simply placed on the conveyor table. Parameters can be set via the control panel to allow the first and second visual detectors to detect the surface shape of the instant noodle cake. The two visual detectors allow for multi-angle defect detection, improving accuracy. Loosening the adjustment knob allows the rotating block to rotate within the support frame, thus changing the angle of the second visual detector.

[0004] Existing dough disc inspection devices typically use electric pushers to push discs off a conveyor belt and into a collection box to remove defective discs. However, since the discs move along the conveyor belt, this method can cause the relative position between the disc and the pusher to shift, resulting in the discs not being pushed out. Additionally, since the visual detector needs time to perform its inspection, the next disc needs time to move under the visual detector after inspection, which affects the inspection efficiency. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the shortcomings of the existing technology, this utility model provides a noodle cake detection device, which has the advantages of accurately removing defective noodle cakes and improving detection efficiency, thus solving the above-mentioned technical problems.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a device for detecting instant noodle cakes, comprising: a base plate, a support plate fixedly installed on the top of the base plate, a limiting shaft inserted through the top of the support plate, a conveyor belt inserted through the outer side of the limiting shaft, a support frame fixedly installed on the top of the base plate, a drive motor fixedly installed at the upper end of the support frame, a limiting plate fixedly installed on the top of the support plate, a stepper motor fixedly installed on the top of the base plate, a transmission disc inserted through the outer side of the stepper motor's shaft, a fixing bolt inserted through the upper end of the transmission disc, a fixing frame fixedly installed on the top of the base plate, a baffle fixedly installed on the right side of the fixing frame, a vision detector inserted through the top of the fixing frame, an electric push rod inserted through the inside of the fixing frame, a receiving hopper fitted inside the fixing frame, a movable plate fixedly installed at the right end of the electric push rod, and a support plate fixedly installed on the top of the base plate; the conveyor belt is capable of moving the noodle cake.

[0009] As a preferred embodiment of this utility model, the support plate is symmetrically installed on the top of the base plate with the center of the limiting shaft as the reference. The limiting shaft is inserted and installed on the front and rear sides of the top of the support plate, and the limiting shaft and the support plate form a rotatable connection. The limiting shaft can limit the position of the conveyor belt.

[0010] As a preferred embodiment of this utility model, the front limiting shaft of the support plate is fixedly connected to the rotating shaft of the drive motor by interlocking, and the conveyor belt is symmetrically installed on the top of the base plate with the center of the base plate as the reference. The support plate can limit the position of the limiting shaft.

[0011] As a preferred technical solution of this utility model, the front side of the limiting plate is an inclined structure, and the limiting plate is installed symmetrically on the left and right sides of the support plates behind the base plate. The stepper motor is located between the front and rear conveyor belts. The limiting plate can facilitate the dough entering the notch structure of the transmission disc.

[0012] As a preferred embodiment of this utility model, the transmission disc is fixedly connected to the rotating shaft of the stepper motor by fixing bolts, and the outer side of the transmission disc is provided with notches distributed in an "X" shape. The right side of the baffle is fitted with the transmission disc; the transmission disc can drive the dough to move.

[0013] As a preferred embodiment of this utility model, the movable plate is movably connected to the fixed frame via an electric push rod, the rear end of the pallet has a sloping structure, and the rear end of the pallet contacts the conveyor belt; the pallet facilitates the movement of the dough by the transmission disc.

[0014] As a preferred embodiment of this utility model, the top surface of the tray is flush with the movable plate, and the center of the tray is provided with a notch that fits into the movable plate; the movable plate can support the dough.

[0015] Compared with the prior art, the present invention provides a device for detecting instant noodle cakes, which has the following beneficial effects:

[0016] 1. This utility model utilizes a transmission disc, which is fixedly connected to the shaft of a stepper motor via bolts. The stepper motor is located between the front and rear conveyor belts. The outer side of the transmission disc has "X"-shaped notches. The right side of the baffle interlocks with the transmission disc, and the bottom surface of the transmission disc contacts the top surface of the support plate. As the dough passes through the space between the limiting plates via the conveyor belt, it is guided by the limiting plates into the notches on the outer side of the transmission disc. The stepper motor rotates at a single angle of 90 degrees. When the stepper motor drives the transmission disc to rotate, the notches on the transmission disc will move the dough... As the dough rotates, the rear end of the pallet has a sloping structure, and the bottom end contacts the upper surface of the conveyor belt. The drive disc moves the dough to the top of the pallet. After the drive disc rotates 90 degrees, the dough is moved to the movable plate directly below the vision detector for inspection. This method allows the next dough to enter the next notch structure of the drive disc while the dough is being inspected. After inspection, the drive disc, driven by a stepper motor, moves the inspected, defect-free dough to the top of the front conveyor belt and moves the next dough to the bottom of the vision detector, thereby improving inspection efficiency.

[0017] 2. This utility model utilizes a movable plate, which is connected to a fixed frame via an electric push rod. A notch is provided in the center of the support plate to engage with the movable plate. When the dough, driven by the transmission disc, moves to the area below the vision detector, it will be positioned on the top surface of the movable plate, providing support. After inspection, if the result is unsatisfactory, the electric push rod will move the movable plate to the left, causing the dough to fall into the receiving hopper, thus removing the defective dough. If the dough is defect-free, the electric push rod will not move the support plate, and the transmission disc will continue to rotate the dough until it falls above the front conveyor belt. This method can accurately remove defective dough. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the conveyor belt installation structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the transmission disc mounting structure of this utility model;

[0021] Figure 4This is a schematic diagram of the movable plate installation structure of this utility model;

[0022] The components are: 1. Base plate; 11. Support plate; 12. Limiting shaft; 13. Conveyor belt; 14. Support frame; 15. Drive motor; 16. Limiting plate; 17. Stepper motor; 18. Transmission disc; 19. Fixing bolt; 110. Fixing frame; 111. Baffle; 112. Vision detector; 113. Electric push rod; 114. Receiving bucket; 115. Movable plate; 116. Pallet. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0024] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Please see Figure 1 - Figure 4In this embodiment, a device for detecting instant noodle cakes includes: a base plate 1; a support plate 11 fixedly mounted on the top of the base plate 1; a limiting shaft 12 inserted through the top of the support plate 11; a conveyor belt 13 inserted through the outer side of the limiting shaft 12; a support frame 14 fixedly mounted on the top of the base plate 1; a drive motor 15 fixedly mounted on the upper end of the support frame 14; a limiting plate 16 fixedly mounted on the top of the support plate 11; and a stepper motor 17 fixedly mounted on the top of the base plate 1, with a drive motor 15 inserted through the outer side of the stepper motor 17's rotating shaft. A transmission disc 18 is installed, with a fixing bolt 19 inserted at the upper end of the transmission disc 18. A fixing frame 110 is fixedly installed above the base plate 1. A baffle 111 is fixedly installed on the right side of the fixing frame 110. A vision detector 112 is inserted at the top of the fixing frame 110. An electric push rod 113 is inserted inside the fixing frame 110. A receiving bucket 114 is fitted inside the fixing frame 110. A movable plate 115 is fixedly installed at the right end of the electric push rod 113. A support plate 116 is fixedly installed above the base plate 1.

[0027] The support plate 11 is symmetrically installed above the base plate 1 with the center of the limiting shaft 12 as the reference. The limiting shaft 12 is inserted and installed on the front and rear sides of the top of the support plate 11, forming a rotatable connection between the limiting shaft 12 and the support plate 11. The limiting shaft 12 on the front side of the support plate 11 is fixedly connected to the rotating shaft of the drive motor 15 by inserting it. The conveyor belt 13 is symmetrically installed above the base plate 1 with the center of the base plate 1 as the reference through the support plate 11. The front side of the limiting plate 16 has an inclined structure. The limiting plate 16 is mirror-symmetrically installed on the left and right sides of the support plate 11 behind the base plate 1. The stepper motor 17 is located between the front and rear conveyor belts 13. The transmission disc 18 is fixedly connected to the shaft of the stepper motor 17 by fixing bolts 19. The outer side of the transmission disc 18 is provided with notches distributed in an "X" shape. The right side of the baffle 111 is fitted with the transmission disc 18. The movable plate 115 is movably connected to the fixed frame 110 by electric push rod 113. The rear end of the support plate 116 has a sloping structure and the rear end of the support plate 116 is in contact with the conveyor belt 13. The top surface of the support plate 116 is flush with the movable plate 115, and the center of the support plate 116 is provided with a notch that fits into the movable plate 115.

[0028] Specifically, the base plate 1 restricts the position of the support plate 11. The conveyor belt 13 is tightened by the limiting shafts 12 installed on both the front and rear sides of the support plate 11. Since the left end of the limiting shaft 12 is fixedly connected to the shaft of the drive motor 15 through an interlocking mechanism, the drive motor 15 can drive the conveyor belt 13 to rotate via the limiting shaft 12 when it starts, facilitating the transport of dough from back to front. The front end of the limiting plate 16 has an inclined structure. When the dough passes through the space between the limiting plates 16 via the conveyor belt 13, it will enter the notch on the outside of the transmission disc 18 under the guidance of the limiting plates 16. The transmission disc 18 is fixedly connected to the shaft of the stepper motor 17 via fixing bolts 19. When the drive disk 17 rotates, the notch of the drive disk 18 will cause the dough to rotate. Since the rear end of the pallet 116 is a sloping structure and the bottom end is in contact with the upper surface of the conveyor belt 13, the drive disk 18 will drive the dough to move above the pallet 116. After the drive disk 18 rotates ninety degrees, the dough will be driven to the movable plate 115 directly below the vision detector 112 for inspection. After the inspection is completed, the electric push rod 113 will drive the movable plate 115 to move to the left when the inspection result is unqualified, so that the dough falls into the inside of the receiving hopper 114 to remove the defective dough. When the dough is defect-free, the drive disk 18 will drive the dough to continue rotating until the dough falls above the front conveyor belt 13.

[0029] In use, the transmission disc 18 is fixedly connected to the shaft of the stepper motor 17 via fixing bolts 19. The stepper motor 17 is located between the front and rear conveyor belts 13. The outer side of the transmission disc 18 has "X"-shaped notches. The right side of the baffle 111 engages with the transmission disc 18. The bottom surface of the transmission disc 18 contacts the top surface of the support plate 116. When the dough passes forward through the space between the limiting plates 16 via the conveyor belt 13, it enters the notches on the outer side of the transmission disc 18 under the guidance of the limiting plates 16. The stepper motor 17... The single rotation angle is 90 degrees. When the stepper motor 17 drives the transmission disk 18 to rotate, the notch of the transmission disk 18 will cause the dough to rotate. Since the rear end of the tray 116 has a sloping structure and the bottom end contacts the upper surface of the conveyor belt 13, the transmission disk 18 will move the dough to the top of the tray 116. After the transmission disk 18 rotates 90 degrees, the dough will be moved to the top of the movable plate 115 directly below the vision detector 112 for detection. This method allows the next dough to enter the transmission disk 18 while the dough is being detected. Inside the next notch structure, after the inspection is completed, the transmission disc 18, driven by the stepper motor 17, will move the inspected, flawless dough to above the front conveyor belt 13, and move the next dough to below the vision detector 112, thereby improving inspection efficiency. The movable plate 115 is movably connected to the fixed frame 110 via the electric push rod 113. The center of the support plate 116 is provided with a notch that fits into the movable plate 115. When the dough moves to below the vision detector 112 under the drive of the transmission disc 18, it will... Located on the top surface of the movable plate 115, the movable plate 115 supports the dough. After the inspection is completed, the electric push rod 113 will move the movable plate 115 to the left when the inspection result is unqualified, so that the dough falls into the receiving hopper 114 to remove the defective dough. When the dough is undefective, the electric push rod 113 will not move the tray 116, and the transmission plate 18 will drive the dough to continue to rotate until the dough falls above the front conveyor belt 13. This method can accurately remove defective dough.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A convenient noodle noodle cake detection device characterized by, include: A base plate (1) is provided, on which a support plate (11) is fixedly installed. A limiting shaft (12) is inserted above the support plate (11), and a conveyor belt (13) is inserted around the limiting shaft (12). A support frame (14) is fixedly installed above the base plate (1), and a drive motor (15) is fixedly installed at the upper end of the support frame (14). A limiting plate (16) is fixedly installed above the support plate (11), and a stepper motor (17) is fixedly installed above the base plate (1). A transmission disc (18) is inserted around the shaft of the stepper motor (17). A fixing bolt (19) is inserted and installed at the upper end of the transmission disc (18). A fixing frame (110) is fixedly installed above the base plate (1). A baffle (111) is fixedly installed on the right side of the fixing frame (110). A vision detector (112) is inserted and installed at the top of the fixing frame (110). An electric push rod (113) is inserted and installed inside the fixing frame (110). A receiving bucket (114) is fitted inside the fixing frame (110). A movable plate (115) is fixedly installed at the right end of the electric push rod (113). A support plate (116) is fixedly installed above the base plate (1).

2. The instant noodle cake detection device according to claim 1, characterized in that: The support plate (11) is symmetrically installed on the top of the base plate (1) with the center of the limiting shaft (12) as the reference. The limiting shaft (12) is inserted and installed on the front and rear sides of the top of the support plate (11). The limiting shaft (12) and the support plate (11) form a rotatable connection.

3. The instant noodle cake detection device according to claim 1, characterized in that: The front limiting shaft (12) of the support plate (11) is fixedly connected to the rotating shaft of the drive motor (15) by means of insertion. The conveyor belt (13) is symmetrically installed on the top of the base plate (1) with the center of the base plate (1) as the reference through the support plate (11).

4. The instant noodle cake detection device according to claim 1, characterized in that: The front side of the limiting plate (16) is inclined. The limiting plate (16) is installed symmetrically on the left and right sides above the support plates (11) behind the base plate (1). The stepper motor (17) is located between the front and rear conveyor belts (13).

5. The instant noodle cake detection device according to claim 1, characterized in that: The transmission disk (18) is fixedly connected to the shaft of the stepper motor (17) by fixing bolts (19). The outer side of the transmission disk (18) is provided with notches distributed in an "X" shape. The right side of the baffle (111) is fitted with the transmission disk (18).

6. The instant noodle cake detection device according to claim 1, characterized in that: The movable plate (115) is connected to the fixed frame (110) via an electric push rod (113). The rear end of the pallet (116) has a sloping structure and the rear end of the pallet (116) is in contact with the conveyor belt (13).

7. The instant noodle cake detection device according to claim 1, characterized in that: The top surface of the tray (116) is flush with the movable plate (115), and the center of the tray (116) is provided with a notch that fits into the movable plate (115).

Citation Information

Patent Citations

  • Instant noodle cake surface flaw detection device

    CN220611398U