An emulsified heat preservation tank structure

Abstract

This utility model discloses an emulsifying and heat-insulating tank structure, including a tank body. A first insulation plate and a second insulation plate are installed inside the tank body. A quick-release mechanism is provided on the outer sides of the first and second insulation plates. The quick-release mechanism includes a sliding groove. A sliding plate is fixedly connected to the outer side of the first and second insulation plates. A rubber column is fixedly connected to the outer side of the second insulation plate. A positioning hole is provided in the side wall of the first insulation plate. A connecting plate is movably engaged at the top of the first insulation plate. A movable tube is fixedly connected to the top of the tail end of the connecting plate. A screw is movably connected inside the movable tube. A threaded hole is provided at the top of the second insulation plate. This emulsifying and heat-insulating tank structure, with its quick-release mechanism using a sliding groove, rubber column positioning, and screw fixing, eliminates the need for complex tools, simplifies the disassembly and assembly of the insulation plates, facilitates maintenance and replacement, and reduces costs.

Description

Technical Field

[0001] This utility model relates to the technical field of emulsifying and heat-insulating tanks, and in particular to a structure of an emulsifying and heat-insulating tank. Background Technology

[0002] Emulsification is a crucial production process in many fields, including food processing, cosmetics manufacturing, and chemical production. This process involves using emulsifiers to form a stable emulsion from two or more immiscible liquids. The formation and stabilization of this emulsion are highly temperature-sensitive; excessively high or low temperatures can affect the activity of the emulsifier, potentially leading to emulsion stratification, decreased stability, and ultimately impacting product quality and performance. Therefore, containers used to support the emulsification process require excellent thermal insulation properties, leading to the development of insulated emulsion tanks.

[0003] Traditional emulsification insulated tanks often use a single insulation layer design, and the insulation layer is usually connected to the tank body by welding, bolts, or other non-removable or difficult-to-remove methods. This structure has obvious defects in practical applications. When the insulation layer ages or is damaged and needs to be replaced, the disassembly process is cumbersome, often requiring specialized tools and consuming a lot of time, which seriously affects the production schedule. Sometimes, only a certain area of ​​the insulation layer is damaged, and replacing the entire layer would waste materials and resources. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an emulsified heat preservation tank structure.

[0005] The objective of this utility model is achieved through the following technical solution:

[0006] An emulsifying and heat-insulating tank structure includes a tank body. A first insulation board and a second insulation board are installed inside the tank body. A quick-release mechanism is provided on the outer sides of the first and second insulation boards. The quick-release mechanism includes a sliding groove. A sliding plate is fixedly connected to the outer sides of the first and second insulation boards. A rubber column is fixedly connected to the outer side of the second insulation board. A positioning hole is provided in the side wall of the first insulation board. A connecting plate is movably engaged at the top of the first insulation board. A movable tube is fixedly connected to the top of the tail end of the connecting plate. A screw is movably connected inside the movable tube. A threaded hole is provided at the top of the second insulation board.

[0007] In one embodiment, a support column is fixedly connected to the bottom of the tank, a cover plate is installed on the top of the tank, and an electrical control box is provided on the outside of the tank.

[0008] In one embodiment, the chute is formed in the inner wall of the tank and the chute is symmetrically distributed inside the tank, and the first insulation plate and the second insulation plate are symmetrically distributed inside the tank.

[0009] In one embodiment, the sliding plate is fixedly connected to the outside of the first insulation board and the second insulation board, and the sliding plate is adapted to the sliding groove.

[0010] In one embodiment, the rubber columns are evenly distributed on the outer side of the second insulation board, and the number of positioning holes is the same as the number of rubber columns, and the two are compatible.

[0011] In one embodiment, the connecting plate is rotatably connected to the top of the first insulation plate and the second insulation plate, and the screw passes through the interior of the connecting plate.

[0012] In one embodiment, the tail end of the connecting plate is located at the top of the second insulation plate, and the screw is adapted to the threaded hole.

[0013] Compared with the prior art, the present invention has at least the following advantages:

[0014] This utility model discloses an emulsification insulation tank structure. By symmetrically distributing double insulation plates, a double barrier is formed, reducing heat loss, ensuring the required process temperature, and improving product quality. Furthermore, the quick disassembly mechanism uses sliding grooves, rubber columns for positioning, and screws for fixing, eliminating the need for complex tools, simplifying the disassembly and assembly of the insulation plates, facilitating maintenance and replacement, and reducing costs. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the tank body of this utility model;

[0018] Figure 3 This is a schematic diagram of the outer structure of the No. 1 and No. 2 insulation boards of this utility model;

[0019] Figure 4 This utility model Figure 3 Enlarged view of the structure at point A in the middle.

[0020] In the diagram: 1. Tank body; 2. Support column; 3. Cover plate; 4. Electrical control box; 5. No. 1 insulation board; 6. No. 2 insulation board; 7. Quick disassembly mechanism; 71. Slide groove; 72. Slide plate; 73. Rubber column; 74. Positioning hole; 75. Connecting plate; 76. Movable tube; 77. Screw; 78. Threaded hole. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more comprehensive description will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model.

[0022] Please see Figure 1-4 The emulsifying and heat-insulating tank structure includes a tank body 1. Inside the tank body 1, a first heat-insulating plate 5 and a second heat-insulating plate 6 are installed. A quick-release mechanism 7 is provided on the outer side of the first heat-insulating plate 5 and the second heat-insulating plate 6. The quick-release mechanism 7 includes a slide groove 71. A sliding plate 72 is fixedly connected to the outer side of the first heat-insulating plate 5 and the second heat-insulating plate 6. A rubber column 73 is fixedly connected to the outer side of the second heat-insulating plate 6. A positioning hole 74 is opened in the side wall of the first heat-insulating plate 5. A connecting plate 75 is movably engaged with the top of the first heat-insulating plate 5. A movable tube 76 is fixedly connected to the top of the tail end of the connecting plate 75. A screw 77 is movably connected inside the movable tube 76. A threaded hole 78 is opened on the top of the second heat-insulating plate 6.

[0023] Furthermore: the chute 71 is opened in the inner wall of the tank body 1, and the chute 71 is symmetrically distributed inside the tank body 1. The first insulation plate 5 and the second insulation plate 6 are symmetrically distributed inside the tank body 1. The slide plate 72 is fixedly connected to the outside of the first insulation plate 5 and the second insulation plate 6, and the slide plate 72 is adapted to the chute 71.

[0024] It should be noted that: the rubber columns 73 are evenly distributed on the outside of the second insulation board 6, the number of positioning holes 74 is the same as the number of rubber columns 73, and the two are compatible, the connecting plate 75 is rotatably connected to the top of the first insulation board 5 and the second insulation board 6, the screw 77 passes through the inside of the connecting plate 75, the tail end of the connecting plate 75 is located at the top of the second insulation board 6, and the screw 77 is compatible with the threaded hole 78.

[0025] Specifically, the No. 1 insulation plate 5 and the No. 2 insulation plate 6 inside tank 1 are the core carriers of the insulation function. They follow a symmetrical distribution design, fitting perfectly against the inner wall of tank 1 to fully cover the internal space, forming a double-layer continuous insulation barrier. When the tank reaches the required process temperature through the matching heating components or an external heat source, the two insulation plates work together. The No. 1 insulation plate 5 initially blocks the heat inside the tank, while the small amount of heat that is not completely blocked is further intercepted by the No. 2 insulation plate 6. This dual insulation design significantly reduces the rate of heat loss, keeping the temperature inside the tank within a stable range for a long time. This provides crucial temperature assurance for the uniformity and stability of the material emulsification reaction, effectively preventing product quality from being affected by temperature fluctuations.

[0026] As a further improvement of this utility model, a support column 2 is fixedly connected to the bottom of the tank body 1, a cover plate 3 is installed on the top of the tank body 1, and an electrical control box 4 is provided on the outside of the tank body 1.

[0027] Furthermore, the emulsification and heat preservation tank uses the tank body 1 as the core load-bearing component. The fixed support column 2 at the bottom provides stable support for the tank body 1, preventing it from tilting due to center of gravity shift or vibration during material storage or emulsification reaction. This lays a solid foundation for the overall operation of the equipment. The cover plate 3 on the top of the tank body 1 can be flexibly closed or opened: when closed, it forms a sealed environment, which not only prevents external dust and impurities from contaminating the materials inside the tank, but also reduces the exchange of heat between the inside of the tank and the outside, thus helping to enhance the heat preservation effect. When open, it is convenient to add materials into the tank or to carry out maintenance on the internal components. The electrical control box 4 on the outside of the tank body 1 serves as the control center and can be connected to potential heating, stirring and other supporting components inside the tank. Operators can set parameters such as temperature and time through the electrical control box 4 to accurately control the process inside the tank and create a suitable environment for the material emulsification reaction.

[0028] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0029] Working principle: The groove 71 pre-set on the inner wall of the tank 1 is precisely matched with the sliding plate 72 on the outer side of the first insulation plate 5 and the second insulation plate 6. During installation, align the sliding plate 72 on the outer side of the first insulation plate 5 and the second insulation plate 6 with the corresponding groove 71, and slowly slide them down along the groove 71 until the first insulation plate 5 and the second insulation plate 6 are completely in contact with the inner wall of the tank 1. Relying on the symmetrical distribution design of the groove 71, the first insulation plate 5 and the second insulation plate 6 can be precisely aligned with the central axis of the tank 1, fundamentally avoiding installation misalignment.

[0030] The rubber columns 73 evenly distributed on the outer side of the No. 2 insulation board 6 move synchronously with the No. 2 insulation board 6 and gradually embed into the corresponding positioning holes 74 on the side wall of the No. 1 insulation board 5. Since the number of rubber columns 73 and the positioning holes 74 are the same and the size is compatible, the two can effectively limit the relative displacement of the No. 1 insulation board 5 and the No. 2 insulation board 6 in the horizontal direction after they are embedded, so as to achieve precise horizontal positioning, ensure seamless connection between insulation boards, and prevent gaps from weakening the insulation effect.

[0031] After completing the lateral positioning, rotate the connecting plate 75 that is movably engaged at the top of the first insulation plate 5, so that its tail end moves to the top of the second insulation plate 6. At this time, the movable tube 76 at the tail end of the connecting plate 75 is exactly coaxial with the threaded hole 78 at the top of the second insulation plate 6. Pass the screw 77 through the movable tube 76 and rotate it clockwise. Since the screw 77 and the threaded hole 78 are matched in size, the screw 77 will gradually be screwed into the threaded hole 78 until the connecting plate 75 is tightly pressed against the top of the first insulation plate 5 and the second insulation plate 6. With the help of the threaded locking effect of the screw 77, combined with the bottom sliding groove 71 for limiting, the middle rubber column 73 and the positioning hole 74 for positioning, the insulation plate is finally completely fixed in the tank 1.

[0032] During disassembly, first rotate the screw 77 counterclockwise to gradually unscrew it from the threaded hole 78 until it is completely detached. Then, rotate the connecting plate 75 to remove it from the top of the second insulation plate 6, releasing the locking constraints on the top of the two insulation plates. Hold the top edges of the first insulation plate 5 and the second insulation plate 6 with both hands and gently apply force in opposite directions, pulling the two insulation plates upward along the slide groove 71 to allow the sliding plate 72 to slide out of the slide groove 71. The first insulation plate 5 and the second insulation plate 6 can then be removed from the tank 1, completing the disassembly. The entire process requires no complicated tools and can be achieved manually, greatly improving the convenience of cleaning, maintaining, or replacing the insulation plates. This allows the rubber pillar 73 on the outside of the second insulation plate 6 to detach from the positioning hole 74 of the first insulation plate 5, further releasing the lateral positioning constraint. After the lateral constraint is released, damaged insulation plates can be replaced without replacing the entire plate, thus avoiding waste of insulation material.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An emulsified heat-insulating tank structure, comprising a tank body (1), characterized in that: The tank body (1) is equipped with a first insulation plate (5) and a second insulation plate (6). A quick disassembly mechanism (7) is provided on the outside of the first insulation plate (5) and the second insulation plate (6). The quick disassembly mechanism (7) includes a slide groove (71). A sliding plate (72) is fixedly connected to the outside of the first insulation plate (5) and the second insulation plate (6). A rubber column (73) is fixedly connected to the outside of the second insulation plate (6). A positioning hole (74) is opened in the side wall of the first insulation plate (5). A connecting plate (75) is movably snapped onto the top of the first insulation plate (5). A movable tube (76) is fixedly connected to the top of the tail end of the connecting plate (75). A screw (77) is movably connected inside the movable tube (76). A threaded hole (78) is opened on the top of the second insulation plate (6).

2. The emulsifying heat-insulating tank structure according to claim 1, characterized in that: The bottom of the tank (1) is fixedly connected to a support column (2), the top of the tank (1) is equipped with a cover plate (3), and an electrical control box (4) is provided on the outside of the tank (1).

3. The emulsifying heat-insulating tank structure according to claim 1, characterized in that: The groove (71) is opened in the inner wall of the tank (1), and the groove (71) is symmetrically distributed inside the tank (1). The first insulation plate (5) and the second insulation plate (6) are symmetrically distributed inside the tank (1).

4. The emulsifying heat-insulating tank structure according to claim 1, characterized in that: The slide plate (72) is fixedly connected to the outside of the first insulation board (5) and the second insulation board (6), and the slide plate (72) is compatible with the slide groove (71).

5. The structure of an emulsifying heat-insulating tank according to claim 1, characterized in that: The rubber columns (73) are evenly distributed on the outside of the second insulation board (6), and the number of positioning holes (74) is the same as that of the rubber columns (73), and the two are compatible.

6. The emulsifying heat-insulating tank structure according to claim 1, characterized in that: The connecting plate (75) is rotatably connected to the top of the first insulation plate (5) and the second insulation plate (6), and the screw (77) passes through the interior of the connecting plate (75).

7. The emulsifying heat-insulating tank structure according to claim 1, characterized in that: The tail end of the connecting plate (75) is located at the top of the second insulation plate (6), and the screw (77) is adapted to the threaded hole (78).

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