Rope saw cutting monitoring system and rope saw cutting device

By installing multiple sensors and data processing units on the wire saw cutting device, real-time monitoring of rope tension, vibration, motor load, feed displacement, and cooling water flow rate is achieved, solving the safety hazards and resource waste problems of traditional wire saw cutting devices and improving cutting efficiency and safety.

CN224751609UActive Publication Date: 2026-09-15WUHAN MUNICIPAL CONSTR GROUP
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Patent Information

Application Number
CN202522176404.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-09-15
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

Traditional wire saw cutting devices lack real-time monitoring methods, leading to problems such as inaccurate rope tension adjustment, untimely identification of equipment faults, inconsistent cutting progress, and waste of cooling water, posing safety hazards and wasting resources.

Method used

Tension sensors, acceleration sensors, load sensors, displacement sensors, temperature sensors, and flow sensors are installed on the wire saw cutting device. Combined with a data acquisition and processing unit, real-time monitoring and automated control of rope tension, vibration, motor load, feed displacement, cutting temperature, and cooling water flow are achieved.

Benefits of technology

It enables precise status monitoring of the wire saw cutting device, avoids safety hazards, improves cutting efficiency and safety, reduces water waste, and has promotional value.

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Abstract

The utility model discloses a kind of rope saw cutting monitoring system and rope saw cutting device, the system includes for monitoring rope tension tension sensor, for monitoring device vibration acceleration sensor, for monitoring driving motor load load sensor, for monitoring device feed displacement displacement sensor, for monitoring cutting temperature temperature sensor and for monitoring cooling water flow rate flow sensor;Tension sensor is installed on the tensioning wheel of rope;Acceleration sensor is arranged at rack or rope protection shell;Load sensor is arranged on the loop of driving motor and can monitor the current of driving motor, or, it is arranged on the main shaft of driving motor and can monitor the torque of driving motor;Displacement sensor cooperates with feed mechanism and can monitor the displacement of rack;Temperature sensor is arranged near cut joint or rope;Flow sensor is arranged on cooling water pipeline.The system can be accurately grasped by operator Device state, cutting temperature and cooling water flow rate can also be monitored.
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