Automobile interior PU light sponge shaping tool

Abstract

The utility model relates to the field of automobile interior PU light quality sponge processing, especially to the setting tool of automobile interior PU light quality sponge, including setting tool, setting tool includes lower mould, is set up with mould cavity on lower mould, the auxiliary mould assembly is vertically slid and is arranged in mould cavity, the connecting piece is set up to auxiliary mould assembly bottom end, and the cavity is set up below mould cavity in lower mould, the electric telescopic rod body is set up in cavity, the top stretch end of electric telescopic rod body is vertically upwards, and the top stretch end of electric telescopic rod body is rotatably installed with the connecting ring through bearing assembly, and the connecting ring is screwed with connecting piece, in the utility model, the detachable auxiliary mould assembly is set up in the mould cavity of lower mould, is convenient to after sponge setting tool uses a period of time, to the quick dismounting of auxiliary mould assembly, to the cleaning maintenance handling of phased positioning tool.

Description

Technical Field

[0001] This utility model relates to the field of automotive interior PU lightweight sponge processing technology, and in particular to shaping tooling for automotive interior PU lightweight sponges. Background Technology

[0002] Automotive interior PU lightweight sponge shaping tooling, also commonly known as sponge foaming mold or sponge shaping mold, is a special tool or device used in the production process of PU lightweight sponge to give PU lightweight sponge a specific shape, size and internal structure.

[0003] Traditional molds are mostly one-piece structures, and burrs and residual foaming material easily accumulate in the internal corners and gaps. Cleaning these hard-to-reach areas is very difficult, time-consuming, and labor-intensive. If cleaning is not thorough over a long period of time, it can also affect the surface quality of the product and the life of the mold. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a shaping tooling for lightweight PU sponge for automotive interiors.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A shaping fixture for automotive interior PU lightweight sponge includes a lower mold with a cavity. An auxiliary mold assembly is vertically slidably arranged inside the cavity. A connector is provided at the bottom of the auxiliary mold assembly. A cavity is provided below the cavity in the lower mold. An electric telescopic rod body is arranged inside the cavity. The top end of the electric telescopic rod body is vertically upward. A connecting ring is rotatably mounted on the top end of the electric telescopic rod body through a bearing assembly. The connecting ring is screwed to the connector. The auxiliary mold assembly includes a base plate and a mounting frame. L-shaped positioning plates are vertically fixedly installed at the four corners of the top of the base plate. Side plates are fixedly installed at the bottom of the mounting frame between two adjacent L-shaped positioning plates. The mounting frame and the corresponding L-shaped positioning plates are connected by a limiting component.

[0006] Furthermore, in a preferred configuration, the outer wall of the connector is provided with an external thread, and the top of the connecting ring is provided with an installation groove for installing the connector at the connector. An internal thread is provided in the installation groove at the external thread, and the internal thread is threadedly connected to the external thread.

[0007] Furthermore, in a preferred configuration, the limiting component includes a screw body, a nut screwed to the top of the screw body, an clearance hole for the screw body to pass through in the mounting frame, and a pick-up groove at the top of the mounting frame at the corresponding clearance hole.

[0008] In addition, a preferred structure is that a limiting plate is fixedly installed at the top of the base plate and between two adjacent L-shaped positioning plates, and a slot for inserting the limiting plate is provided on one side of the side plate at the limiting plate.

[0009] In addition, a preferred structure is that multiple positioning rods are installed at equal intervals in the slot, and a positioning groove is opened on one side of the limiting plate at the corresponding positioning rod.

[0010] Furthermore, in a preferred configuration, sealing components are provided on both sides and at the bottom of the side plate.

[0011] The beneficial effects of this utility model are as follows: In this invention, a detachable auxiliary mold assembly is provided in the mold cavity of the lower mold, which facilitates the quick disassembly of the auxiliary mold assembly after the sponge shaping fixture has been used for a period of time, so as to carry out the cleaning and maintenance of the positioning fixture in stages. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the shaping tooling for lightweight PU sponge for automotive interiors proposed in this utility model. Figure 2 This is a cross-sectional structural diagram of the lower mold and auxiliary mold components; Figure 3 A schematic diagram of the partial disassembly of the auxiliary mold component; Figure 4 A schematic diagram of the partial disassembly of the auxiliary mold component.

[0013] In the diagram: 1. Shaping tooling; 11. Lower mold; 2. Auxiliary mold assembly; 21. Base plate; 22. L-shaped positioning plate; 23. Limiting plate; 24. Mounting frame; 25. Side plate; 3. Electric telescopic rod body; 31. Connecting ring; 4. Connecting parts. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] Reference Figure 1-4 The shaping fixture for automotive interior PU lightweight sponge includes a shaping fixture 1, which includes a lower mold 11. The lower mold 11 has a mold cavity, and an auxiliary mold assembly 2 is vertically slidably arranged in the mold cavity. A connecting piece 4 is provided at the bottom of the auxiliary mold assembly 2. A cavity is provided in the lower mold 11 below the mold cavity, and an electric telescopic rod body 3 is arranged in the cavity. The top extension end of the electric telescopic rod body 3 is vertically upward, and a connecting ring 31 is rotatably installed on the top extension end of the electric telescopic rod body 3 through a bearing assembly. The connecting ring 31 is screwed to the connecting piece 4. The auxiliary mold assembly 2 includes a base plate 21 and a mounting frame 24. L-shaped positioning plates 22 are vertically fixedly installed at the four corners of the top of the base plate 21. Side plates 25 are fixedly installed at the bottom of the mounting frame 24 between two adjacent L-shaped positioning plates 22. The mounting frame 24 and the corresponding L-shaped positioning plates 22 are connected by a limiting component.

[0016] The outer wall of the connector 4 is provided with an external thread, and the top of the connecting ring 31 is provided with an installation groove for the connector 4 to be installed at the connector 4. An internal thread is provided in the installation groove at the external thread, and the internal thread is threadedly connected to the external thread.

[0017] The limiting component includes a screw body with a nut screwed to the top of the screw body. The mounting frame 24 has a clearance hole for the screw body to pass through at the screw body, and the top of the mounting frame 24 has a pick-up groove at the corresponding clearance hole.

[0018] Limiting plates 23 are fixedly installed at the top of the base plate 21 and between two adjacent L-shaped positioning plates 22, and a slot for inserting the limiting plate is provided on one side of the side plate at the limiting plate.

[0019] Multiple positioning rods are installed at equal intervals within the slot, and positioning grooves are provided on one side of the limiting plate 23 at the corresponding positioning rods. Sealing components are provided on both sides and the bottom of the side plate 25.

[0020] It is worth noting that the shaping fixture includes a base, on which a mounting frame is mounted, and on which a hydraulic rod assembly is mounted. The output end of the hydraulic rod assembly is vertically downward and connected to an upper mold. The upper mold is located directly above the lower mold. The shaping fixture is used to shape the sponge. The specific structure and working principle of the shaping fixture are all existing technologies that are currently publicly available on the market, so they will not be described in detail.

[0021] In this embodiment, holding the mounting frame 24, align the slot at the bottom of the side plate 25 with the limiting plate 23 on the base plate 21 and insert it downwards so that the positioning rod is inserted into the positioning groove, and align the clearance hole on it with the screw body on the L-shaped positioning plate 22 and insert it until it is fully inserted, so that the bottom of the mounting frame 24 fits against the L-shaped positioning plate 22 and is tightened with a nut. When the nut is tightened, the top surface of the nut is flush with the top surface of the mounting frame 24, and the mounting frame 24, side plate 25 and base plate 21 are firmly locked into an integral auxiliary mold assembly 2.

[0022] Open the electric telescopic rod body, extend its top end, and thread the connecting ring to the connecting piece at the bottom of the assembled auxiliary mold assembly 2. Then, control the closing of the electric telescopic rod body, retract the top end, and drive the assembled auxiliary mold assembly 2 into the mold cavity of the lower mold 11.

[0023] Next, the sponge can be shaped using a shaping fixture. After the shaping is complete and the mold has cooled, the electric telescopic rod body is opened. The top end of the electric telescopic rod body extends out and pushes the auxiliary mold assembly 2 and the shaped sponge out of the mold cavity. Then, the sponge can be demolded.

[0024] Then, after using it for a period of time, the auxiliary mold assembly 2 that has been ejected can be manually rotated. Then, the nuts can be loosened by screwing them on one by one. After removing the nuts, hold the mounting frame away from the base plate and move it away until it is separated from the base plate and the L-shaped positioning plate. Then the auxiliary mold assembly can be disassembled, cleaned, maintained or replaced.

[0025] In this invention, a detachable auxiliary mold assembly is provided in the mold cavity of the lower mold, which facilitates the quick disassembly of the auxiliary mold assembly after the sponge shaping fixture has been used for a period of time, so as to carry out the cleaning and maintenance of the positioning fixture in stages.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A shaping fixture for lightweight PU foam in automotive interiors, comprising a shaping fixture (1), characterized in that, The shaping tooling (1) includes a lower mold (11), a mold cavity is provided on the lower mold (11), an auxiliary mold assembly (2) is vertically slidably arranged in the mold cavity, a connector (4) is provided at the bottom end of the auxiliary mold assembly (2), and a cavity is provided in the lower mold (11) below the mold cavity, an electric telescopic rod body (3) is provided in the cavity, the top extension end of the electric telescopic rod body (3) is vertically upward, and a connecting ring (31) is rotatably installed on the top extension end of the electric telescopic rod body (3) through a bearing assembly, and the connecting ring (31) is screwed to the connector (4); The auxiliary mold assembly (2) includes a base plate (21) and a mounting frame (24). The four corners of the top of the base plate (21) are vertically fixed with L-shaped positioning plates (22). The bottom of the mounting frame (24) is fixedly installed with side plates (25) between two adjacent L-shaped positioning plates (22). The mounting frame (24) and the corresponding L-shaped positioning plates (22) are connected by a limiting component.

2. The shaping tooling for automotive interior PU lightweight sponge according to claim 1, characterized in that, The outer wall of the connector (4) is provided with an external thread, and the top of the connecting ring (31) is provided with an installation groove for the connector (4) to be installed at the connector (4). An internal thread is provided in the installation groove at the external thread, and the internal thread is threadedly connected to the external thread.

3. The shaping tooling for automotive interior PU lightweight sponge according to claim 1, characterized in that, The limiting component includes a screw body, a nut screwed to the top of the screw body, and a clearance hole for the screw body to pass through is provided in the mounting frame (24) at the screw body, and a pick-up groove is provided at the top of the mounting frame (24) at the corresponding clearance hole.

4. The shaping tooling for automotive interior PU lightweight sponge according to claim 1, characterized in that, The bottom plate (21) is fixedly installed with a limiting plate (23) at the top and between two adjacent L-shaped positioning plates (22), and a slot for inserting the limiting plate is provided on one side of the side plate at the limiting plate.

5. The shaping tooling for automotive interior PU lightweight sponge according to claim 4, characterized in that, Multiple positioning rods are installed at equal intervals in the slot, and positioning grooves are opened on one side of the limiting plate (23) at the corresponding positioning rod.

6. The shaping tooling for automotive interior PU lightweight sponge according to claim 1, characterized in that, The side plate (25) is provided with sealing components on both sides and at the bottom.

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