Automatic cleaning equipment for blister crystal and hot-fixing diamond film

Abstract

The utility model discloses a kind of blistering crystal hot diamond rubber sheet automatic cleaning equipment, it is related to cleaning equipment technical field, including ultrasonic cleaning mechanism and scrubbing mechanism, the ultrasonic cleaning mechanism includes ultrasonic water tank, controller, lifting cylinder one and lifting plate, the bottom of the lifting plate is fixedly connected with grid plate, the utility model is moved to water tank by the blistering crystal hot diamond rubber sheet to be cleaned, lifting cylinder two drives fixed plate to move downwards, multiple brush heads are attached with blistering crystal hot diamond rubber sheet, rotate by motor driving gear disc, realize the reciprocating rotation of multiple brush heads, multiple brush heads and multiple spray heads are combined, after completing the flushing to blistering crystal hot diamond rubber sheet, ultrasonic water tank carries out ultrasonic cleaning to blistering crystal hot diamond rubber sheet, realize omnidirectional cleaning, ensure that the surface of rubber sheet and each part of hot diamond can be thoroughly cleaned, ensure the consistency and high quality of cleaning effect.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and in particular to an automatic cleaning device for blister crystal hot-fix rhinestone film. Background Technology

[0002] In the production of hot-fix rhinestones, after polishing and other processes, the rhinestones need to be cleaned. Due to their small size, cleaning each rhinestone individually would not only be extremely inefficient but also result in a serious waste of water resources. Therefore, the industry generally adopts the method of fixing the rhinestones onto blister crystal hot-fix rhinestone film for overall cleaning. However, the traditional cleaning method mainly relies on manual operation, which is labor-intensive and inefficient, and it is difficult to guarantee the cleaning effect.

[0003] For example, Chinese patent CN202322528428.0 discloses a crystal hot-fix rhinestone board cleaning device, which includes a placement board, a support member fixedly installed at each of the top two ends of the placement board, a slide rod formed between the two support members, a sliding member slidably connected to the outer wall of the slide rod, and a cleaning mechanism provided on the top of one support member.

[0004] Existing simple cleaning devices use only one method: brushing the blister crystal rhinestones placed in a water tank. This method can only clean the surface of the blister crystal rhinestones, but it is difficult to completely remove stains from crevices and corners, which affects product quality. To address these issues, an automatic cleaning device for blister crystal rhinestone films is proposed. Utility Model Content

[0005] The purpose of this utility model is to solve the problems existing in the prior art, and to propose an automatic cleaning device for blister crystal hot-fix rhinestone film.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic cleaning device for thermoformed crystal rhinestone film, comprising an ultrasonic cleaning mechanism and a brushing mechanism. The ultrasonic cleaning mechanism includes an ultrasonic water tank, a controller, a lifting cylinder I, and a lifting plate. A grid plate is fixedly connected to the bottom of the lifting plate. A U-shaped tube is fixedly installed on the inner wall of the ultrasonic water tank, and multiple nozzles are evenly fixedly connected to the outer side of the U-shaped tube. The brushing mechanism includes a lifting cylinder II, a fixed plate, and a motor. The output end of the lifting cylinder II is fixedly connected to the top of the fixed plate. A sliding plate and a rack are slidably installed on the top and bottom of the fixed plate, respectively. A gear disk is fixedly connected to the output end of the motor, and the outer edge of the gear disk meshes with the inner edge of the sliding plate. One end of the sliding plate is fixedly connected to the top of the rack. Multiple cylindrical gears are symmetrically and evenly rotated at the bottom of the fixed plate. The outer wall of the cylindrical gear meshes with the outer side of the rack, and a brush head is fixedly connected to the bottom of the cylindrical gear.

[0007] Preferably, the output end of the lifting cylinder is fixedly connected to one end of the lifting plate, and clamps are fixedly installed at both ends of the lifting plate.

[0008] Preferably, the motor is fixedly installed on the top of the fixed plate, and the top of the lifting cylinder is fixedly installed on the top of the ultrasonic water tank.

[0009] Preferably, the controller is fixedly installed on the front side of the ultrasonic water tank, and a drain pipe is provided at the bottom of the ultrasonic water tank.

[0010] Preferably, the lifting cylinder is fixedly installed on the rear side of the ultrasonic water tank, and one end of the U-shaped tube is fixedly connected to a connecting pipe.

[0011] Preferably, one end of the lifting plate is slidably installed with one side of the ultrasonic water tank.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, by setting up a brushing mechanism, the blister crystal rhinestone sheet to be cleaned is moved into a water tank. The lifting cylinder II drives the fixed plate to move downward until multiple brush heads are in contact with the blister crystal rhinestone sheet on the grid plate. At the same time, the motor drives the gear plate to rotate, causing the rack to move back and forth. The rack drives multiple cylindrical gears and brush heads to rotate back and forth. Multiple brush heads brush the sheet, and multiple nozzles perform high-pressure rinsing on the sheet. After the brushing mechanism and multiple nozzles complete the rinsing of the blister crystal rhinestone sheet, the ultrasonic water tank performs ultrasonic cleaning on the blister crystal rhinestone sheet. The ultrasonic waves can reach the inside of the complex structure of the blister crystal rhinestone sheet, such as gaps, holes, and grooves, to achieve all-round cleaning. This ensures that the surface of the sheet and all parts of the rhinestones are thoroughly cleaned, guaranteeing the consistency and high quality of the cleaning effect and reducing the product defect rate caused by incomplete cleaning.

[0014] 2. In this utility model, by combining the ultrasonic cleaning mechanism and the brushing mechanism, the automated cleaning process reduces manual operation. Workers only need to place the blister crystal hot-fix rhinestone film on the grid plate and fix it with clamps. There is no need to perform tedious brushing and rinsing work, which greatly reduces labor intensity and improves the comfort of the working environment. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of an automatic cleaning device for thermoforming crystal rhinestone film proposed in this utility model;

[0016] Figure 2 This is a schematic diagram of the rear structure of an automatic cleaning device for thermoforming crystal rhinestone film proposed in this utility model;

[0017] Figure 3This is a schematic diagram of the ultrasonic cleaning mechanism of an automatic cleaning device for blister crystal rhinestone film proposed in this utility model.

[0018] Figure 4 This is a schematic diagram of the brushing mechanism of an automatic cleaning device for blister crystal hot-fix rhinestone film proposed in this utility model.

[0019] Legend: 1. Ultrasonic cleaning mechanism; 2. Brushing mechanism; 10. Drain pipe; 11. Ultrasonic water tank; 12. Controller; 13. Lifting cylinder one; 14. U-shaped pipe; 15. Lifting plate; 16. Clamp; 17. Grid plate; 18. Nozzle; 19. Connecting pipe; 21. Lifting cylinder two; 22. Fixing plate; 23. Motor; 24. Gear disk; 25. Sliding plate; 26. Rack; 27. Cylindrical gear; 28. Brush head. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides an automatic cleaning device for thermoformed crystal rhinestone film, including an ultrasonic cleaning mechanism 1 and a brushing mechanism 2. The ultrasonic cleaning mechanism 1 includes an ultrasonic water tank 11, a controller 12, a lifting cylinder 13, and a lifting plate 15. A grid plate 17 is fixedly connected to the bottom of the lifting plate 15. The output end of the lifting cylinder 13 is fixedly connected to one end of the lifting plate 15. Clamps 16 are fixedly installed at both ends of the lifting plate 15. The controller 12 is fixedly installed on the front side of the ultrasonic water tank 11. A drain pipe 10 is provided at the bottom of the ultrasonic water tank 11. The lifting cylinder 13 is fixedly installed on the rear side of the ultrasonic water tank 11. One end of the U-shaped tube 14 is fixedly connected to a connecting pipe 19. One end of the lifting plate 15 is slidably installed on one side of the ultrasonic water tank 11.

[0023] The specific settings and functions of this embodiment are described below: After the brushing mechanism 2 and multiple nozzles 18 are combined to complete the rinsing of the blister crystal rhinestone film, the lifting cylinder 21 drives the fixed plate 22 and multiple brush heads 28 to move upward back to their original positions. At this time, the controller 12 controls the transducer at the bottom of the ultrasonic water tank 11 to work. The liquid in the ultrasonic water tank 11 vibrates at high frequency, thereby generating countless tiny bubbles (cavitation bubbles), which directly act on the dirt on the surface of the blister crystal rhinestone film, causing the dirt to be peeled off and dispersed into the water, thereby achieving a cleaning effect. The ultrasonic waves can reach the inside of the complex structure of the blister crystal rhinestone film, such as gaps, holes, and grooves, to achieve all-round cleaning. After the ultrasonic cleaning is completed, the lifting cylinder 13 drives the lifting plate 15 and the cleaned blister crystal rhinestone film to move upward out of the cleaning tank, and the operator removes the cleaned film.

[0024] Example 2: Figure 1 , Figure 2 and Figure 4 As shown, a U-shaped tube 14 is fixedly installed on the inner wall of the ultrasonic water tank 11, and multiple nozzles 18 are uniformly fixedly connected to the outer side of the U-shaped tube 14. The brushing mechanism 2 includes a lifting cylinder 21, a fixed plate 22, and a motor 23. The output end of the lifting cylinder 21 is fixedly connected to the top of the fixed plate 22. A sliding plate 25 and a rack 26 are slidably installed on the top and bottom of the fixed plate 22, respectively. A gear disk 24 is fixedly connected to the output end of the motor 23, and the outer edge of the gear disk 24 meshes with the inner edge of the sliding plate 25. One end of the sliding plate 25 is fixedly connected to the top of the rack 26. Multiple cylindrical gears 27 are symmetrically and uniformly rotated at the bottom of the fixed plate 22. The outer wall of the cylindrical gears 27 meshes with the outer side of the rack 26, and a brush head 28 is fixedly connected to the bottom of the cylindrical gears 27. The motor 23 is fixedly installed on the top of the fixed plate 22, and the top of the lifting cylinder 21 is fixedly installed on the top of the ultrasonic water tank 11.

[0025] The overall effect of this embodiment is that when cleaning the blister crystal hot-fix rhinestone film, one end of the connecting pipe 19 is connected to an external water supply device. The water supply device can supply water to the U-shaped pipe 14 through the connecting pipe 19. The blister crystal hot-fix rhinestone film to be cleaned is placed on the grid plate 17 and clamped by the clamps 16 at both ends of the lifting plate 15 to ensure that the film is firmly clamped. Press the start button on the control panel of the controller 12, and the lifting cylinder 13 drives the lifting plate 15, the grid plate 17 and the film to move down into the cleaning tank of the ultrasonic water tank 11.

[0026] At this time, the brushing mechanism 2 is activated, and the lifting cylinder 21 drives the fixed plate 22 to move downward until the multiple brush heads 28 are in contact with the blister crystal rhinestone film on the mesh plate 17. At the same time, the motor 23 drives the gear disk 24 to rotate (e.g., Figure 4As shown, the gear disk 24 is cylindrical, and the outer wall of the gear disk 24 has only some teeth. The inner edges of both sides of the sliding plate 25 are provided with teeth. When the motor 23 drives the gear disk 24 to rotate, the gear disk 24 first meshes with the inner edge of one side of the sliding plate 25, and the sliding plate 25 slides towards one end of the fixed plate 22. After the gear disk 24 continues to rotate, the gear disk 24 meshes with the inner edge of the other side of the sliding plate 25, and the sliding plate 25 slides towards the other end of the fixed plate 22, thereby realizing the sliding plate 25 sliding back and forth along the fixed plate 22. This causes the bottom rack 26 to move back and forth left and right. The rack 26 drives multiple cylindrical gears 27 and brush heads 28 to rotate back and forth. Multiple brush heads 28 brush the film. During the brushing process, the water pump in the water supply device sends water through the connecting pipe 19 to multiple nozzles 18 on the U-shaped pipe 14. The nozzles 18 perform high-pressure rinsing on the film.

[0027] The usage and working principle of this device are as follows: Place the blister crystal rhinestone film to be cleaned on the grid plate 17. The clamp 16 ensures that the film is firmly clamped. The lifting cylinder 13 drives the lifting plate 15, the grid plate 17 and the film to move downward into the cleaning tank of the ultrasonic water tank 11. At this time, the brushing mechanism 2 is started. The lifting cylinder 21 drives the fixing plate 22 to move downward until multiple brush heads 28 are in contact with the blister crystal rhinestone film on the grid plate 17. At the same time, the motor 23 drives the gear disk 24 to rotate, thereby causing the bottom rack 26 to move back and forth. The rack 26 drives multiple cylindrical gears 27 and brush heads 28 to rotate back and forth. Multiple brush heads 28 brush the film. During the brushing process, the water pump in the water supply device sends water through the connecting pipe 19 to multiple nozzles 18 on the U-shaped pipe 14. The nozzles 18 perform high-pressure rinsing on the film.

[0028] After rinsing the blister crystal rhinestone film, the lifting cylinder 21 moves the fixed plate 22 and multiple brush heads 28 upwards back to their original positions. At this time, the controller 12 controls the transducer at the bottom of the ultrasonic water tank 11 to work, so that the dirt is peeled off and dispersed into the water, thereby achieving a cleaning effect and realizing all-round cleaning. After ultrasonic cleaning is completed, the lifting cylinder 13 moves the lifting plate 15 and the cleaned blister crystal rhinestone film upwards out of the cleaning tank, and the operator removes the cleaned film.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. An automatic cleaning device for thermoformed crystal rhinestone film, comprising an ultrasonic cleaning mechanism (1) and a brushing mechanism (2), wherein the ultrasonic cleaning mechanism (1) comprises an ultrasonic water tank (11), a controller (12), a lifting cylinder (13), and a lifting plate (15), characterized in that: The bottom of the lifting plate (15) is fixedly connected to a grid plate (17), the inner wall of the ultrasonic water tank (11) is fixedly installed with a U-shaped tube (14), and multiple nozzles (18) are evenly fixedly connected to the outer side of the U-shaped tube (14). The scrubbing mechanism (2) includes a second lifting cylinder (21), a fixed plate (22) and a motor (23). The output end of the second lifting cylinder (21) is fixedly connected to the top of the fixed plate (22), and sliding plates are slidably installed on the top and bottom of the fixed plate (22). 25) and rack (26), the output end of motor (23) is fixedly connected to gear disk (24), and the outer edge of gear disk (24) meshes with the inner edge of sliding plate (25). One end of sliding plate (25) is fixedly connected to the top of rack (26). Multiple cylindrical gears (27) are symmetrically and uniformly rotated at the bottom of fixed plate (22). The outer wall of cylindrical gear (27) meshes with the outer side of rack (26), and a brush head (28) is fixedly connected to the bottom of cylindrical gear (27).

2. The automatic cleaning equipment for vacuum-formed crystal rhinestone film according to claim 1, characterized in that: The output end of the lifting cylinder (13) is fixedly connected to one end of the lifting plate (15), and clamps (16) are fixedly installed at both ends of the lifting plate (15).

3. The automatic cleaning equipment for vacuum-formed crystal rhinestone film according to claim 1, characterized in that: The motor (23) is fixedly installed on the top of the fixed plate (22), and the top of the lifting cylinder (21) is fixedly installed on the top of the ultrasonic water tank (11).

4. The automatic cleaning equipment for vacuum-formed crystal rhinestone film according to claim 1, characterized in that: The controller (12) is fixedly installed on the front side of the ultrasonic water tank (11), and a drain pipe (10) is provided at the bottom of the ultrasonic water tank (11).

5. The automatic cleaning equipment for vacuum-formed crystal rhinestone film according to claim 1, characterized in that: The lifting cylinder (13) is fixedly installed on the rear side of the ultrasonic water tank (11), and one end of the U-shaped tube (14) is fixedly connected to the connecting pipe (19).

6. The automatic cleaning equipment for vacuum-formed crystal rhinestone film according to claim 1, characterized in that: One end of the lifting plate (15) is slidably installed on one side of the ultrasonic water tank (11).

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