Automatic deviation correction and membrane paper unwinding equipment

CN224783414UActive Publication Date: 2026-09-22TIANJIN FEILANTE RUBBER & PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202522215947.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-09-22
Estimated Expiration
2035-10-21

AI Technical Summary

Technical Problem

[0003]本实用新型的目的在于提供一种自动纠偏淋膜纸放卷设备,以解决上述背景技术中提出的只依靠纠偏传感器来监测偏移,可能会导致纠偏精度不够高,无法有效保证放卷效果,而控制整个无纺布母卷支架进行往复运动会增加驱动装置负担,体积较大,影响位置调整的准确性的问题

Benefits of technology

该实用新型中的自动纠偏装置包括光电传感器、自动纠偏辊、张力调节辊和防偏移挡片,将传感器检测、执行机构以及辅助装置组装一起,通过几个机构协同实现自动纠偏的效果,可以对淋膜纸放卷位置的自动精准纠偏,有效地提高加工质量和效率,且自动纠偏辊是通过第一气缸控制调节,纠偏的过程中,只需对自动纠偏辊的位置进行纠正,无需改变整个放卷架的位置,该调节方式不仅省力,还缩小纠偏的时间,以及位置调节的精准度,更易于纠偏操作。

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Abstract

The utility model relates to related fields, concretely disclose a kind of automatic deviation correction laminated paper unwinding equipment, including laminated paper unwinding frame, the inner wall of laminated paper unwinding frame is rotatably connected with rotary positioner in material end, the both ends of the inboard of rotary positioner are rotatably connected with first unwinding shaft and second unwinding shaft, the bottom end of laminated paper unwinding frame is equipped with fixed base, one side of laminated paper unwinding frame is equipped with fixed baffle, the top of fixed baffle is fixedly connected with automatic deviation correction mechanism, the inner wall of fixed baffle below automatic deviation correction mechanism is equipped with film smoothing frame.The utility model among them automatic deviation correction device includes photoelectric sensor, automatic deviation correction roller, tension adjusting roller and anti-deviation baffle, sensor detection, actuating mechanism and auxiliary device are assembled together, and the effect of automatic deviation correction is realized through several mechanisms cooperation, can be automatically accurately deviation correction to laminated paper unwinding position, effectively improve processing quality and efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of coated paper processing, specifically to an automatic correction coated paper unwinding device. Background Technology

[0002] A coated paper unwinding machine is an automated device used for coating and laminating paper substrates. Its main function is to laminate plastic film with flexible substrates such as paper and to achieve continuous unwinding. For example, the authorized patent with publication number CN221543451U (Roll material correction device for unwinding equipment) includes a non-woven fabric master roll support frame, a correction sensor and a sensor mounting frame; The aforementioned existing technology uses real-time monitoring results from a web-correcting sensor to control the reciprocating movement of the nonwoven fabric master roll support frame, solving the problem that the edge of the roll material remains in the same position after unwinding. However, relying solely on a web-correcting sensor to monitor the offset may result in insufficient web-correcting accuracy, failing to effectively guarantee the unwinding effect. Furthermore, controlling the entire nonwoven fabric master roll support frame to reciprocate increases the burden on the drive device, increases its size, and affects the accuracy of position adjustment. Therefore, the market urgently needs to develop an automatic web-correcting coated paper unwinding device to help solve the existing problems. Summary of the Invention

[0003] The purpose of this invention is to provide an automatic correction and unwinding device for coated paper, which solves the problems mentioned in the background art, such as relying solely on correction sensors to monitor deviations, which may result in insufficient correction accuracy and inability to effectively guarantee the unwinding effect, while controlling the entire nonwoven fabric master roll support to reciprocate increases the burden on the drive device, increases its size, and affects the accuracy of position adjustment.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic correction and unwinding device for coated paper, comprising a coated paper unwinding frame, a rotating adjustment plate rotatably connected to the feed end of the inner wall of the coated paper unwinding frame, a first unwinding shaft and a second unwinding shaft rotatably connected to both ends of the inner side of the rotating adjustment plate, a fixed base at the bottom of the coated paper unwinding frame, a fixed guard plate on one side of the coated paper unwinding frame, an automatic correction mechanism fixedly connected to the top of the fixed guard plate, a film smoothing frame located on the inner wall of the fixed guard plate below the automatic correction mechanism, an edge-pressing positioning roller and a limiting roller respectively located at the upper and lower positions of the discharge end inside the fixed guard plate, an upper guide roller, a tension adjusting roller and a lower guide roller sequentially arranged between the limiting roller and the film smoothing frame, and the upper guide roller, tension adjusting roller and lower guide roller are connected in a triangular structure.

[0005] In a further embodiment, the automatic correction mechanism includes an automatic correction roller and a photoelectric sensor. The top of the photoelectric sensor is fixedly connected to the automatic correction mechanism by an adjusting bolt, and the screw portion of the adjusting bolt is slidably connected to the automatic correction mechanism through an adjusting groove.

[0006] In a further embodiment, the automatic correction mechanism is provided with a fixed frame on the outside, and a first cylinder is provided on the outside of the fixed frame. The piston rod inside the first cylinder is fixedly connected to the automatic correction roller by bolts, and the inner end of the automatic correction roller is connected to the automatic correction mechanism by a fixed sliding sleeve.

[0007] In a further embodiment, anti-deviation baffles are provided at both ends of the outer surface of the pressure edge positioning roller, and the anti-deviation baffles are threadedly connected to the pressure edge positioning roller.

[0008] In a further embodiment, the film smoothing frame includes a lower smoothing roller and an upper smoothing roller, one end of which is embedded and connected to a fixed guard plate, and the middle position of the film smoothing frame is connected to the fixed guard plate by an angle adjustment bolt.

[0009] In a further embodiment, one end of the tension adjusting roller is connected to the fixed guard plate via a fixed slider and a fixed groove, and the fixed slider is fixedly connected to the second cylinder via bolts.

[0010] Compared with the prior art, the beneficial effects of this utility model are: The automatic correction device of this utility model includes a photoelectric sensor, an automatic correction roller, a tension adjusting roller, and an anti-deviation baffle. The sensor detection, the actuator, and the auxiliary devices are assembled together. Through the cooperation of several mechanisms, the automatic correction effect is achieved. It can automatically and accurately correct the unwinding position of coated paper, effectively improving processing quality and efficiency. Moreover, the automatic correction roller is controlled and adjusted by a first cylinder. During the correction process, only the position of the automatic correction roller needs to be corrected, without changing the position of the entire unwinding frame. This adjustment method not only saves effort but also reduces the correction time and improves the accuracy of position adjustment, making the correction operation easier. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of an automatic correction and coating paper unwinding device according to the present invention; Figure 2 This is a schematic diagram of the structure of the film smoothing frame of this utility model; Figure 3 This is a schematic diagram of the structure of the rotary adjustment plate of this utility model; Figure 4 This is a rear view of an automatic correction and coating paper unwinding device according to the present invention; Figure 5This is a top view of an automatic correction and coating paper unwinding device according to the present invention; Figure 6 This is a schematic diagram of the automatic correction mechanism of this utility model; Figure 7 This is a schematic diagram showing the disassembled structure of the automatic alignment roller and piston rod of this utility model.

[0012] In the diagram: 1. Coated paper unwinding frame; 2. Rotary adjusting plate; 3. First unwinding shaft; 4. Fixed base; 5. Film smoothing frame; 6. Automatic correction mechanism; 7. Upper guide roller; 8. Tension adjusting roller; 9. Lower guide roller; 10. Fixed chute; 11. Limiting roller; 12. Edge positioning roller; 13. Fixed guard plate; 14. Angle adjusting bolt; 15. Lower smoothing roller; 16. Upper smoothing roller; 17. Second unwinding shaft; 18. Automatic correction roller; 19. Photoelectric sensor; 20. First cylinder; 21. Fixed frame; 22. Second cylinder; 23. Adjusting bolt; 24. Adjusting groove; 25. Fixed slider; 26. Anti-deviation baffle; 27. Fixed sleeve; 28. Piston rod. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Please see Figure 1-7This utility model provides an embodiment of an automatic correction and unwinding device for coated paper, comprising a coated paper unwinding frame 1, a rotating adjusting plate 2 rotatably connected to the infeed end of the inner wall of the coated paper unwinding frame 1, a first unwinding shaft 3 and a second unwinding shaft 17 rotatably connected to both ends of the inner side of the rotating adjusting plate 2, a fixed base 4 at the bottom end of the coated paper unwinding frame 1, a fixed guard plate 13 on one side of the coated paper unwinding frame 1, an automatic correction mechanism 6 fixedly connected to the top of the fixed guard plate 13, a film smoothing frame 5 located on the inner wall of the fixed guard plate 13 below the automatic correction mechanism 6, and a pressing positioning roller 12 and a limiting roller 11 respectively located at the upper and lower positions of the discharge end inside the fixed guard plate 13, with an upper guide roller 7 and a tensioning roller 8 arranged sequentially between the limiting roller 11 and the film smoothing frame 5. The tension adjusting roller 8 and the lower guide roller 9 are connected in a triangular structure. The position of the first unwinding shaft 3 and the second unwinding shaft 17 are rotated and interchanged by the rotating adjustment plate 2. The first unwinding shaft 3 and the second unwinding shaft 17 are used to place the reel. The fixed guard plate 13 is used to assemble and fix the unwinding mechanism. The automatic correction mechanism 6 is used to achieve automatic correction of the film paper. The film smoothing frame 5 is used to smooth the reel to prevent the film paper from loosening and affecting the flatness of unwinding. The edge positioning roller 12 and the limiting roller 11 are used to position the film paper unwinding position. The upper guide roller 7 is used to guide the direction of film paper unwinding. The tension adjusting roller 8 is used to adjust the tension of film paper unwinding.

[0015] Furthermore, the automatic correction mechanism 6 includes an automatic correction roller 18 and a photoelectric sensor 19. The top of the photoelectric sensor 19 is fixedly connected to the automatic correction mechanism 6 by an adjusting bolt 23, and the screw part of the adjusting bolt 23 is slidably connected to the automatic correction mechanism 6 by an adjusting groove 24. The adjusting bolt 23 is used to adjust the position of the photoelectric sensor 19, and the photoelectric sensor 19 is used to monitor the position of the film paper feeding line in real time.

[0016] Furthermore, the automatic correction mechanism 6 is provided with a fixed frame 21 on the outside, and a first cylinder 20 is provided on the outside of the fixed frame 21. The piston rod 28 inside the first cylinder 20 is fixedly connected to the automatic correction roller 18 by bolts, and the inner end of the automatic correction roller 18 is connected to the automatic correction mechanism 6 through a fixed sliding sleeve 27. The fixed frame 21 is used to reserve space for the extension and retraction adjustment of the automatic correction roller 18, and the first cylinder 20 is used to automatically adjust the position of the automatic correction roller 18.

[0017] Furthermore, anti-deviation baffles 26 are provided at both ends of the outer surface of the edge positioning roller 12, and the anti-deviation baffles 26 are threadedly connected to the edge positioning roller 12. The anti-deviation baffles 26 are used to restrict and position the edge of the film paper.

[0018] Furthermore, the film smoothing frame 5 includes a lower smoothing roller 15 and an upper smoothing roller 16. One end of the lower smoothing roller 15 and the upper smoothing roller 16 is embedded and connected to the fixed guard plate 13, and the middle position of the film smoothing frame 5 is connected to the fixed guard plate 13 through an angle adjustment bolt 14. Both the lower smoothing roller 15 and the upper smoothing roller 16 are used to smooth and adjust the film paper.

[0019] Furthermore, one end of the tension adjusting roller 8 is connected to the fixed guard plate 13 via a fixed slider 25 and a fixed slide groove 10. The fixed slider 25 is fixedly connected to the second cylinder 22 via bolts. The connection between the fixed slider 25 and the fixed slide groove 10 facilitates the adjustment of the position of the tension adjusting roller 8.

[0020] Working principle: In use, the reel is placed on the second unwinding shaft 17, and the paper is passed through the lower smoothing roller 15, the automatic correction roller 18, the upper smoothing roller 16, the upper guide roller 7, the tension adjusting roller 8, the lower guide roller 9, the limiting roller 11, and the edge positioning roller 12 in sequence. The film smoothing frame 5 is adjusted to the required angle by the angle adjusting bolt 14, so that the lower smoothing roller 15 is embedded in the bottom surface of the paper reel. The anti-deviation baffle 26 is adjusted to both sides of the paper to position the unwinding position. According to the tension requirement of the unwinding, the fixed slider 25 is moved by the second cylinder 22 to adjust the tension adjusting roller 8 to the required position and flatten the film paper. During the unwinding process, the photoelectric sensor 19 monitors the unwinding position in real time. When the position deviates, the automatic correction roller 18 is extended and retracted by the first cylinder 20 to correct the position of the deviated film paper.

[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An automatic correction and unwinding device for coated paper, comprising a coated paper unwinding frame (1), characterized in that: The inner wall of the coated paper unwinding frame (1) is rotatably connected to the feed end of a rotating adjustment plate (2). The inner ends of the rotating adjustment plate (2) are rotatably connected to a first unwinding shaft (3) and a second unwinding shaft (17). A fixed base (4) is provided at the bottom of the coated paper unwinding frame (1). A fixed guard plate (13) is provided on one side of the coated paper unwinding frame (1). An automatic correction mechanism (6) is fixedly connected to the top of the fixed guard plate (13). Below the mechanism (6), on the inner wall of the fixed guard plate (13), there is a film smoothing frame (5). Inside the fixed guard plate (13), at the upper and lower positions of the discharge end, there are pressing positioning rollers (12) and limiting rollers (11). Between the limiting rollers (11) and the film smoothing frame (5), there are upper guiding rollers (7), tension adjusting rollers (8) and lower guiding rollers (9) in sequence. The upper guiding rollers (7), tension adjusting rollers (8) and lower guiding rollers (9) are connected in a triangular structure.

2. The automatic web-aligning coated paper unwinding device according to claim 1, characterized in that: The automatic correction mechanism (6) includes an automatic correction roller (18) and a photoelectric sensor (19). The top of the photoelectric sensor (19) is fixedly connected to the automatic correction mechanism (6) by an adjusting bolt (23), and the screw part of the adjusting bolt (23) is slidably connected to the automatic correction mechanism (6) through an adjusting groove (24).

3. The automatic web-aligning coated paper unwinding device according to claim 1, characterized in that: The automatic correction mechanism (6) is provided with a fixed frame (21) on the outside, and a first cylinder (20) is provided on the outside of the fixed frame (21). The piston rod (28) in the first cylinder (20) is fixedly connected to the automatic correction roller (18) by bolts, and the inner end of the automatic correction roller (18) is connected to the automatic correction mechanism (6) by a fixed sliding sleeve (27).

4. The automatic web-aligning coated paper unwinding device according to claim 1, characterized in that: The outer surface of the pressing edge positioning roller (12) is provided with anti-deviation baffles (26) at both ends, and the anti-deviation baffles (26) are threadedly connected to the pressing edge positioning roller (12).

5. The automatic web-aligning coated paper unwinding device according to claim 1, characterized in that: The film smoothing frame (5) includes a lower smoothing roller (15) and an upper smoothing roller (16). One end of the lower smoothing roller (15) and the upper smoothing roller (16) are embedded and connected to the fixed guard plate (13), and the middle position of the film smoothing frame (5) is connected to the fixed guard plate (13) through an angle adjustment bolt (14).

6. The automatic web-aligning coated paper unwinding device according to claim 1, characterized in that: One end of the tension adjusting roller (8) is connected to the fixed guard plate (13) and the fixed slide groove (10) through the fixed slider (25), and the fixed slider (25) is fixedly connected to the second cylinder (22) by bolts.

Citation Information

Patent Citations

  • Coiled material deviation rectifying device of unwinding equipment

    CN221543451U