Cloth sewing apparatus
Patent Information
- Application Number
- CN202522454036.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2025-08-13
- Filing Date
- 2025-11-19
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-19
AI Technical Summary
[0005]本实用新型的目的在于克服现有技术中的布料加工设备不适用于衣领布料的缝制等技术问题,提供一种专门用于缝制衣领布料的全自动布料缝纫设备
[0016]与现有技术相比,本实用新型的有益效果在于:1、本申请通过中心转台与上料工位、缝纫工位、下料工位的协同配合,实现布料上料、缝纫、裁剪、下料的一体化循环作业,消除了传统缝纫作业中依赖人工操作导致效率低下、成品质量层次不齐的问题,保证了衣领缝制高效、精准的生产需求;2、本申请的上料工位处通过吸附装置对布料进行吸附固定,使布料不会因为车间环境或外界气流的影响而发生位置偏移、翻折,保证布料在上料过程中放置位置的精准度和布料整体的平整度,可有效节省时间,提升工作效率;3、本申请中的缝纫机可在X轴、Y轴方向上进行直线运动,在周向方向上进行转动,完成衣领上的U型缝纫线迹的缝制,保证衣领缝制的质量;4、本申请中将切刀安装于缝纫机上,使切刀与机针同步运动,一方面便于对布料的裁切,提高工作效率,另一方面,相比于现有的布料加工设备减少了一个工位的设置,减少了中心转台的转动次数,降低了中心转台的损耗,延长了布料缝纫设备的使用寿命;5、本申请中通过设置吹料器与收料器对裁切后的布料进行收集,实现缝纫工位上缝纫、裁切、收废料工序的三合一,保证了缝纫机面板上的干净整洁,避免了人工手动收集废料,省事省力。
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Figure CN224784442U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sewing machine equipment technology, specifically relating to a fabric sewing device for sewing collar fabric. Background Technology
[0002] In the garment manufacturing industry, the level of automation and intelligence of sewing equipment directly affects production efficiency and product quality. With rising labor costs and increasing consumer demands for garment quality, especially for complex components such as collars that require strict shape and size requirements, traditional sewing equipment suffers from technical bottlenecks such as low automation levels and low efficiency in multi-station collaboration, making it difficult to meet the demands for efficient and precise production.
[0003] Utility model patent application number CN202121151207.0 discloses a fabric processing equipment, including a turntable mechanism, a clamping mold device, a sewing mechanism, a cutting mechanism, and a feeding mechanism. The turntable mechanism includes a central turntable that rotates intermittently. The clamping mold device is mounted on the central turntable. Feeding, sewing, cutting, and feeding stations are sequentially arranged along the rotational conveying path of the central turntable. The sewing, cutting, and feeding mechanisms are respectively positioned at the sewing, cutting, and feeding stations. This fabric processing equipment achieves fully automated operation of collar fabric from cutting and sewing to feeding, avoiding the problem of inconsistent fabric specifications caused by manual sewing and cutting, and improving processing efficiency.
[0004] However, the aforementioned fabric processing equipment also has some problems. First, its complex structure requires four stations to complete the fabric feeding, sewing, cutting, and unloading processes. This not only increases the manufacturing cost of the equipment but also increases the risk of damage to the central turntable, as it needs to rotate four times for each collar fabric piece. Second, the lack of precise positioning and fixation of the fabric at the clamping mold device allows it to shift or even fold under the influence of the workshop environment or external airflow. This requires manual adjustment and affects work efficiency. Third, the stitching of collars is U-shaped, while the sewing mechanism only supports linear motion, which cannot meet the requirements for collar sewing. Finally, the cutting mechanism does not address how to collect and organize the waste fabric after cutting. In conclusion, the aforementioned fabric processing equipment is not suitable for sewing collar fabrics, and a fully automatic fabric sewing machine specifically designed for collar sewing is needed. Utility Model Content
[0005] The purpose of this invention is to overcome the technical problems of existing fabric processing equipment being unsuitable for sewing collar fabrics, and to provide a fully automatic fabric sewing device specifically for sewing collar fabrics.
[0006] To solve the above-mentioned technical problems, this utility model provides a fabric sewing device, including a work platform. The work platform is respectively provided with a feeding station, a sewing station, a discharging station, and a conveying station. The sewing station is respectively provided with a sewing device and a cutting device. The sewing device includes a sewing machine and a first drive mechanism for driving the sewing machine to move along the sewing stitch on the fabric. The cutting device includes a cutter provided on the sewing machine. The conveying station is provided with a central turntable and a second drive mechanism for driving the central turntable to rotate 0~360° in the circumferential direction. The central turntable is respectively provided with a first clamping device corresponding to the feeding station, the sewing station, and the discharging station.
[0007] As a further improvement of this utility model, the sewing machine is provided with a main shaft and a third drive mechanism for driving the main shaft to rotate. The sewing machine needle is connected to the main shaft through a first cam mechanism, and the cutter is connected to the main shaft through a second cam mechanism. The cutter is located on the side of the sewing machine needle away from the first clamping device. The presser foot of the sewing machine is located between the sewing machine needle and the cutter. The sewing machine panel has a first through hole for the cutter to pass through, and a base plate corresponding to the cutter is provided in the first through hole.
[0008] As a further improvement of this utility model, the cutter is provided with a connecting block. A slot is provided on the side of the connecting block away from the first clamping device. The second cam mechanism includes a cam mounted on the main shaft, a first connecting rod arranged in the longitudinal direction and hinged to the cam at its upper end, and a second connecting rod arranged in the horizontal direction and connected to the lower end of the first connecting rod. A second through hole is provided inside the second connecting rod along its own axial direction. A connecting rod is movably arranged in the second through hole. One end of the connecting rod corresponds to the slot. A fourth driving mechanism is provided outside the second connecting rod. The output end of the fourth driving mechanism is connected to the other end of the connecting rod and is used to drive the connecting rod to move along the axial direction of the second through hole, so that the connecting rod is connected to or separated from the slot.
[0009] As a further improvement of this utility model, the above-mentioned working platform is provided with a first guide rail along the X-axis direction and a second guide rail along the Y-axis direction. A support seat is slidably provided on the second guide rail. The sewing machine is rotatably engaged with the support seat. The first driving mechanism includes a first driving motor provided on the first guide rail and used to drive the second guide rail to move along the X-axis direction, a second driving motor provided on the second guide rail and used to drive the support seat to move along the Y-axis direction, and a third driving motor provided on the support seat and used to drive the sewing machine to rotate 0~180° in the circumferential direction.
[0010] As a further improvement of this utility model, the support base is provided with a third through hole for the connecting shaft to pass through, a bearing is provided between the connecting shaft and the third through hole, the upper end of the connecting shaft is connected to the sewing machine, the lower end of the connecting shaft is provided with a first synchronous pulley, the output shaft of the third drive motor is provided with a second synchronous pulley, and a synchronous belt is provided between the first synchronous pulley and the second synchronous pulley.
[0011] As a further improvement of this utility model, the sewing machine head is provided with a blower and a take-up device. The blower has a first channel running through it. One end of the blower corresponds to the cut fabric, and the other end of the blower is connected to a first fan through a first connecting pipe. The take-up device has a second channel running through it. One end of the take-up device is a feed inlet, which is opposite to the blower. The other end of the take-up device is connected to a second fan through a second connecting pipe.
[0012] As a further improvement of this utility model, the number of the first clamping devices is set to three. Each of the three first clamping devices includes an upper clamping plate, a lower clamping plate, and a fifth driving mechanism for driving the upper clamping plate and the lower clamping plate to clamp the fabric. The outer edge of the upper clamping plate is provided with a first anti-slip member, and the outer edge of the lower clamping plate is provided with a second anti-slip member. A clamping space is formed between the upper clamping plate and the lower clamping plate.
[0013] As a further improvement of this utility model, a third guide rail is provided on the central turntable along the longitudinal direction, a first fixed plate is slidably disposed on the third guide rail, a second fixed plate is disposed on the first fixed plate, a fourth guide rail is provided on the second fixed plate along the horizontal direction, a third fixed plate is slidably disposed on the fourth guide rail, an upper clamping plate is disposed on the third fixed plate, and the fifth driving mechanism includes a fourth driving motor disposed on the central turntable for driving the first fixed plate to move along the longitudinal direction, and a fifth driving motor disposed on the second fixed plate for driving the third fixed plate to move along the horizontal direction.
[0014] As a further improvement of this utility model, an adsorption device is provided on the above-mentioned feeding station. The adsorption device includes a suction box disposed below the lower clamping plate and a sixth driving mechanism for driving the suction box to move in the longitudinal direction. A suction panel is provided on the upper surface of the suction box. A plurality of first air outlets are sequentially opened on the suction panel. A plurality of second air outlets are sequentially opened on the lower clamping plate. The second air outlets correspond to the first air outlets. A limiting member corresponding to the outer edge of the fabric and a sensor corresponding to the upper clamping plate are also provided on the suction panel. A fourth through hole for the suction nozzle to pass through is opened on the lower surface of the suction box. One end of the suction nozzle corresponds to the first air outlet, and the other end of the suction nozzle is connected to a third fan through a third connecting pipe. A sealing member is provided between the fourth through hole and the suction nozzle.
[0015] As a further improvement of this utility model, the above-mentioned unloading station is provided with a second clamping device and a guide plate. The guide plate is inclinedly arranged below the second clamping device. The second clamping device includes a jaw, a seventh drive mechanism for driving the jaw to clamp or release the fabric, and an eighth drive mechanism for driving the jaw to reciprocate between the first clamping device and the guide plate. A fourth fixed plate is provided on the output shaft of the eighth drive mechanism, and the seventh drive mechanism is disposed on the fourth fixed plate. The jaw is connected to the output shaft of the seventh drive mechanism.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This application achieves integrated cyclic operation of fabric feeding, sewing, cutting, and unloading through the coordinated cooperation of the central turntable with the feeding station, sewing station, and unloading station. This eliminates the problems of low efficiency and inconsistent product quality caused by reliance on manual operation in traditional sewing operations, ensuring the efficient and precise production requirements for collar sewing; 2. The feeding station of this application uses an adsorption device to adsorb and fix the fabric, preventing the fabric from shifting or folding due to the workshop environment or external airflow. This ensures the accuracy of the fabric placement and the overall flatness of the fabric during the feeding process, effectively saving time and improving work efficiency; 3. The sewing machine in this application can operate on the X-axis and Y-axis... 4. The cutting blade is installed on the sewing machine so that it moves synchronously with the needle. This facilitates the cutting of the fabric and improves work efficiency. In addition, compared with the existing fabric processing equipment, it reduces the number of stations, the number of rotations of the central turntable, the wear of the central turntable, and extends the service life of the fabric sewing equipment. 5. In this application, the cut fabric is collected by setting up a blower and a collector, realizing the three-in-one process of sewing, cutting and waste collection at the sewing station. This ensures that the sewing machine panel is clean and tidy, avoids manual waste collection, and saves time and effort. Attached Figure Description
[0017] Figure 1 This is a perspective view of the present invention.
[0018] Figure 2 This is a top view of the present invention.
[0019] Figure 3 This is an enlarged perspective view of the sewing station in this utility model.
[0020] Figure 4 yes Figure 3 Enlarged view of part P.
[0021] Figure 5 This is one of the enlarged perspective views of the cutting device in this utility model.
[0022] Figure 6 This is the second enlarged perspective view of the cutting device in this utility model.
[0023] Figure 7 This is an enlarged perspective view of the first drive mechanism of the sewing machine in this utility model.
[0024] Figure 8 This is an enlarged top view of the first drive mechanism of the sewing machine in this utility model.
[0025] Figure 9 This is an enlarged perspective view of the conveying station in this utility model.
[0026] Figure 10 This is an enlarged left view of the conveyor station in this utility model.
[0027] Figure 11 This is an enlarged perspective view of the adsorption device in this utility model.
[0028] Figure 12 This is an enlarged bottom view of the adsorption device in this utility model.
[0029] Figure 13 This is an enlarged structural schematic diagram of the suction box in this utility model.
[0030] Figure 14 This is an enlarged perspective view of the material unloading station in this utility model.
[0031] Explanation of the reference numerals: 1-Working platform, 2-Feeding station, 3-Sewing station, 4-Unloading station, 5-Conveyor station, 6-Sewing machine. 7-First drive mechanism, 8-Cutter, 9-Center turntable, 10-Second drive mechanism, 11-First clamping device, 12-Spindle, 13-Third drive mechanism, 14-Pressure foot, 15-Panel, 16-First through hole, 17-Connecting block, 18-Slot, 19-Cam, 20-First connecting rod, 21-Second connecting rod, 22-Connecting rod, 23-Fourth drive mechanism, 24-First guide rail, 25-Second guide rail, 26-Support, 27-First drive motor, 28-Second drive motor, 29-Third drive motor, 30-Third through hole, 31-Blower, 32-Collector, 33-Feed inlet, 34-Second connecting pipe, 35-Upper clamping plate, 36-Lower clamping plate, 37-Fifth drive mechanism, 38-First anti-slip Components: 39-Second anti-slip component, 40-Third guide rail, 41-First fixing plate, 42-Second fixing plate, 43-Fourth guide rail, 44-Third fixing plate, 45-Fourth drive motor, 46-Fifth drive motor, 47-Adsorption device, 48-Suction box, 49-Sixth drive mechanism, 50-First air outlet, 51-Second air outlet, 52-Limiting component, 53-Sensor, 54-Suction nozzle, 55-Fourth through hole, 56-Third connecting pipe, 57-Sealing component, 58-Second clamping device, 59-Guide plate, 60-Gripper, 62-Eighth drive mechanism, 63-Fourth fixing plate, 64-Machine needle, 65-Suction panel, 66-Adjusting mechanism, 67-Pressure plate, 68-Ninth drive mechanism, 69-Second guide rod. Detailed Implementation
[0032] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, a further detailed description of this utility model is provided below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of this utility model. Rather, this utility model covers any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model as defined in the claims. Furthermore, to provide the public with a better understanding of this utility model, certain specific details are described in detail in the following description of the utility model. Those skilled in the art can fully understand this utility model even without these detailed descriptions.
[0033] like Figure 1 and Figure 2 The fabric sewing equipment shown includes a work platform 1, characterized in that the work platform 1 is respectively provided with a feeding station 2, a sewing station 3, a discharging station 4, and a conveying station 5. In this embodiment, the fabric to be sewn is collar fabric. The collar fabric to be sewn is manually fed or automatically fed by a robotic arm at the feeding station 2, automatically sewn at the sewing station 3, and the sewn fabric is automatically unloaded at the discharging station 4. The conveying station 5 is located at the center of the work platform 1 and is responsible for conveying the collar fabric between the above-mentioned stations. According to the fabric conveying sequence, the feeding station 2, sewing station 3, and discharging station 4 are arranged circumferentially around the outer periphery of the conveying station 5.
[0034] like Figure 1 , Figure 2 , Figure 9 and Figure 10 As shown, a central turntable 9 is provided on the conveying station 5, and a second drive mechanism 10 is provided to drive the central turntable 9 to rotate 0~360° in the circumferential direction. The second drive mechanism 10 can be configured as a servo motor. A first clamping device 11 is provided on the central turntable 9. In this embodiment, the number of first clamping devices 11 is set to three, corresponding to the loading station 2, sewing station 3, and unloading station 4, respectively. Each of the three first clamping devices 11 includes an upper clamping plate 35, a lower clamping plate 36, and a fifth drive mechanism 37 for driving the upper clamping plate 35 and the lower clamping plate 36 to clamp the fabric. A clamping space for placing the fabric is formed between the upper clamping plate 35 and the lower clamping plate 36. A first anti-slip member 38 is provided on the outer edge of the upper clamping plate 35, and a second anti-slip member 39 is provided on the outer edge of the lower clamping plate 36 to increase the friction with the fabric, ensure effective clamping of the fabric, and prevent the fabric from shifting or falling, which would affect subsequent sewing processes.
[0035] In this embodiment, the lower clamping plate 36 is fixed to the central turntable 9. A third guide rail 40 is arranged longitudinally on the central turntable 9, and a first fixing plate 41 is slidably arranged on the third guide rail 40. Specifically, a first slider is arranged on the first fixing plate 41, and the first slider is slidably engaged with the third guide rail 40. A second fixing plate 42 is arranged on the first fixing plate 41, and a fourth guide rail 43 is arranged horizontally on the second fixing plate 42. A third fixing plate 44 is slidably arranged on the fourth guide rail 43, and a second slider is arranged on the third fixing plate 44, and the second slider is slidably engaged with the fourth guide rail 43. The upper clamping plate 35 is arranged on the third fixing plate 44.
[0036] The fifth drive mechanism 37 includes a fourth drive motor 45 mounted on the central turntable 9 for driving the first fixed plate 41 to move longitudinally, and a fifth drive motor 46 mounted on the second fixed plate 42 for driving the third fixed plate 44 to move horizontally. The fourth drive motor 45 is mounted on the central turntable 9, and its output shaft is connected to the first fixed plate 41; the fifth drive motor 46 is mounted on the second fixed plate 42, and its output shaft is connected to the third fixed plate 44. The second fixed plate 42 mainly serves to connect the first fixed plate 41 and the third fixed plate 44, mount the fourth guide rail 43, and mount the fifth drive motor 46.
[0037] The upper clamping plate 35 and lower clamping plate 36 of the first clamping device 11, rotated to the loading station 2, are converted from the open state to a clamping device. Specifically, after the collar fabric to be sewn is placed on the upper surface of the lower clamping plate 36, the fifth drive motor 46 drives the third fixing plate 44 to move the upper clamping plate 35 horizontally to above the lower clamping plate 36. Then, the fourth drive motor 45 drives the first fixing plate 41 to move the second fixing plate 42, the third fixing plate 44, and the upper clamping plate 35 downwards in the longitudinal direction until the lower surface of the upper clamping plate 35 contacts the fabric, and the fabric is clamped under the combined action of the upper clamping plate 35 and the lower clamping plate 36. Rotating to the sewing station The upper clamping plate 35 and lower clamping plate 36 of the first clamping device 11 at the sewing station 3 are always in a clamping state; when the first clamping device 11 at the unloading station 4 is rotated, the upper clamping plate 35 and lower clamping plate 36 change from the clamping state to the open state. Specifically, the first fixed plate 41 is driven by the fourth drive motor 45 to drive the second fixed plate 42, the third fixed plate 44 and the upper clamping plate 35 to move upward in the longitudinal direction until the lower surface of the upper clamping plate 35 separates from the fabric. Then, the third fixed plate 44 is driven by the fifth drive motor 46 to drive the upper clamping plate 35 to move in the horizontal direction away from the lower clamping plate 36, thereby releasing the fabric to facilitate unloading of the fabric.
[0038] The first clamping device 11, which is in the open state after unloading at the unloading station 4, rotates to the loading station 2 for reloading, and this cycle is repeated to achieve fully automatic and continuous fabric sewing processing. A fifth drive motor 46 is set up to drive the third fixed plate 44 to move the upper clamping plate 35 in the horizontal direction, which facilitates the loading process at the loading station 2. That is, during the loading process, there is no upper clamping plate 35 above the lower clamping plate 36 to block it, and there is enough space to complete the operation of placing the fabric to be sewn on the lower clamping plate 36.
[0039] like Figure 1 , Figures 9 to 13 As shown, to ensure the accuracy of the fabric placement and the overall flatness of the fabric during the feeding process, an adsorption device 47 is provided on the feeding station 2 in this embodiment. The adsorption device 47 includes a suction box 48 disposed below the lower clamping plate 36, and a sixth drive mechanism 49 for driving the suction box 48 to move in the longitudinal direction. The sixth drive mechanism 49 can be configured as a cylinder or a servo motor. To ensure the movement accuracy of the suction box 48, a guide plate is provided on the working platform 1. A first guide hole is opened on the guide plate, and a guide ring is disposed in the first guide hole. A first guide rod is disposed on the lower surface of the suction box 48 along the driving direction of the sixth drive mechanism 49. The first guide rod is inserted into the guide ring. Through the sliding cooperation between the first guide rod and the guide ring, the suction box 48 is guided to move in the longitudinal direction.
[0040] The upper surface of the suction box 48 is provided with a suction panel 65, on which a plurality of first air outlets 50 are sequentially opened. The lower clamping plate 36 is sequentially provided with a plurality of second air outlets 51, which correspond to the first air outlets 50. The lower surface of the suction box 48 is provided with a fourth through hole 55 for the suction nozzle 54 to pass through. One end of the suction nozzle 54 corresponds to the first air outlet 50, and the other end of the suction nozzle 54 is connected to a third fan through a third connecting pipe 56. The third fan can be configured as a vacuum cleaner or a suction fan. The third fan removes the air in the suction box 48, thereby giving the adsorption device 47 suction power. A sealing element 57 for preventing air leakage is provided between the fourth through hole 55 and the suction nozzle 54.
[0041] During fabric loading, the sixth drive mechanism 49 drives the suction box 48 to move upwards in the longitudinal direction until the upper surface of the suction panel 65 contacts the lower surface of the lower clamping plate 36. At this time, the several second air outlets 51 on the lower clamping plate 36 correspond to the first air outlets 50 and are interconnected. The fabric is placed according to the limiting piece 52 on the suction panel 65 that corresponds to the outer edge of the collar fabric. The part to be clamped is located on the upper surface of the lower clamping plate 36, and the part to be sewn is located on the upper surface of the suction panel 65. The fabric is adsorbed through the first air outlet 50 and the second air outlet 51, ensuring that the fabric will not shift or fold due to the workshop environment or external airflow. No manual re-adjustment is required, which can effectively save time and improve work efficiency. The suction panel 65 is also equipped with a sensor 53 corresponding to the upper clamping plate 35. After sensing that the upper clamping plate 35 is clamping the fabric, the sixth drive mechanism 49 drives the suction box 48 to move downward in the longitudinal direction so that the first clamping device 11 can rotate to the next work station.
[0042] like Figure 1 , Figure 2 and Figure 7 As shown, a sewing device and a cutting device are respectively provided on the sewing station 3. The sewing device includes a sewing machine 6 and a first drive mechanism 7 for driving the sewing machine 6 to move along the sewing stitch on the fabric. In this embodiment, since the fabric to be sewn is a collar, and its sewing stitch is U-shaped, the sewing machine 6 needs to move in the X-axis direction, move in the Y-axis direction, and rotate in the circumferential direction.
[0043] like Figure 1 , Figure 7 and Figure 8 As shown, a first guide rail 24 is arranged along the X-axis and a second guide rail 25 is arranged along the Y-axis on the work platform 1. A support base 26 is slidably arranged on the second guide rail 25. Specifically, the first guide rail 24 is installed on the work platform 1, and a third slider is slidably arranged on the first guide rail 24. A fifth fixing plate is arranged on the third slider. The second guide rail 25 is installed on the fifth fixing plate, and a fourth slider is slidably arranged on the second guide rail 25. The support base 26 is connected to the fourth slider. The sewing machine 6 rotates with the support base 26. Specifically, a third through hole 30 is opened on the support base 26 for the connecting shaft to pass through. A bearing is arranged between the connecting shaft and the third through hole 30, and the upper end of the connecting shaft is connected to the sewing machine 6.
[0044] The first drive mechanism 7 includes a first drive motor 27 mounted on the first guide rail 24 for driving the second guide rail 25 to move along the X-axis, a second drive motor 28 mounted on the second guide rail 25 for driving the support base 26 to move along the Y-axis, and a third drive motor 29 mounted on the support base 26 for driving the sewing machine 6 to rotate 0~180° in the circumferential direction. A first synchronous pulley is provided at the lower end of the connecting shaft, and a second synchronous pulley is provided on the output shaft of the third drive motor 29. A synchronous belt is provided between the first and second synchronous pulleys. According to the direction of the sewing stitch, the first drive motor 27, the second drive motor 28, and the third drive motor 29 drive the sewing machine 6 to move according to a preset program. After completing one sewing operation, the sewing machine 6 resets to prepare for the next sewing operation.
[0045] like Figure 3 , Figure 5 and Figure 6 As shown, the sewing machine 6 is equipped with a main shaft 12 and a third drive mechanism 13 for driving the main shaft 12 to rotate. The third drive mechanism 13 can be configured as a servo motor, and the third drive mechanism 13 is the main drive mechanism for the sewing operation of the sewing machine 6. The sewing needle 64 on the sewing machine 6 is connected to the main shaft 12 through a first cam mechanism.
[0046] like Figures 3 to 6 As shown, the cutting device includes a cutter 8 mounted on the sewing machine 6. The cutter 8 is connected to the main shaft 12 via a second cam mechanism, and the cutter 8 is located on the side of the needle 64 away from the first clamping device 11. The presser foot 14 of the sewing machine 6 is located between the needle 64 and the cutter 8. A first through hole 16 for the cutter 8 to pass through is provided on the panel 15 of the sewing machine 6. A base plate corresponding to the cutter 8 is provided in the first through hole 16, and the base plate can be replaced according to the degree of wear. In this embodiment, both the cutter 8 and the needle 64 are driven by a third drive mechanism 13. The rotation of the main shaft 12 is converted into the up-and-down reciprocating motion of the cutter 8 and the needle 64 through the first cam mechanism and the second cam mechanism, respectively, to ensure the synchronization of the cutter 8 and the needle 64. While the needle 64 of the sewing machine 6 is sewing the fabric, the cutter 8 cuts off the excess fabric at the outer edge of the fabric.
[0047] A connecting block 17 is provided on the cutter 8, and a slot 18 is provided on the side of the connecting block 17 away from the first clamping device 11. The second cam mechanism includes a cam 19 provided on the main shaft 12, a first connecting rod 20 arranged in the longitudinal direction and hinged to the upper end of the cam 19, and a second connecting rod 21 arranged in the horizontal direction and connected to the lower end of the first connecting rod 20. A second through hole is provided inside the second connecting rod 21 in its own axial direction, and a connecting rod 22 is movably arranged in the second through hole. One end of the connecting rod 22 corresponds to the slot 18. A fourth drive mechanism 23 is provided outside the second connecting rod 21. The fourth drive mechanism 23 can be a cylinder or a servo motor. Its output end is connected to the other end of the connecting rod 22 and is used to drive the connecting rod 22 to move in the axial direction of the second through hole, so that the connecting rod 22 is connected to or separated from the slot 18.
[0048] When the cutter 8 needs to cut off excess fabric at the outer edge of the fabric during the sewing process, the fourth drive mechanism 23 drives the connecting rod 22 to move towards the connecting block 17, so that the end of the connecting rod 22 is engaged in the slot 18, realizing the connection between the cutter 8 and the main shaft 12, and making the cutter 8 and the needle 64 move up and down synchronously; when the cutter 8 does not need to cut off excess fabric at the outer edge of the fabric during the sewing process, the fourth drive mechanism 23 drives the connecting rod 22 to move away from the connecting block 17, so that the end of the connecting rod 22 is separated from the slot 18, realizing the separation between the cutter 8 and the main shaft 12, so that the cutter 8 is no longer driven by the third drive mechanism 13.
[0049] like Figure 5 and Figure 6 As shown, the cutting device also includes an adjustment mechanism 66 for adjusting the longitudinal height of the cutter 8 to accommodate fabrics of different thicknesses. The adjustment mechanism 66 includes a pressure plate 67 located above the connecting block 17 and a ninth drive mechanism 68 for driving the pressure plate 67 to move longitudinally. The ninth drive mechanism 68 can be configured as a servo motor or a cylinder. A second guide hole is provided on the connecting block 17, and a second guide rod 69 is slidably inserted into the second guide hole along the longitudinal direction. An elastic element is sleeved on the second guide rod 69, and the elastic element is located between the lower surface of the pressure plate 67 and the upper surface of the connecting block 17. The elastic element can be configured as a tension spring. The ninth drive mechanism 68 drives the pressure plate 67 to drive the spring to adjust the longitudinal position of the connecting block 17, thereby determining the longitudinal height of the cutter 8.
[0050] like Figures 2 to 4As shown, the sewing machine head 6 is equipped with a blower 31 and a take-up device 32. The blower 31 has a first channel running through it for air to pass through. One end of the blower 31 corresponds to the cut fabric, and the other end of the blower 31 is connected to a first fan through a first connecting pipe. The first fan can be configured as a blower. The take-up device 32 has a second channel running through it for air to pass through. One end of the take-up device 32 is configured as a feed inlet 33, which is opposite to the blower 31. The other end of the take-up device 32 is connected to a second fan through a second connecting pipe 34. The second fan can be configured as a vacuum cleaner or a suction fan. By blowing material through the blower 31 and sucking material through the collector 32, waste fabric after being cut by the cutter 8 can be collected, realizing the three-in-one process of sewing, cutting and waste collection on the sewing station 3. This ensures that the panel 15 of the sewing machine 6 is clean and tidy, avoids manual collection of waste, and saves time and effort.
[0051] like Figure 1 , Figure 2 and Figure 14 As shown, a second clamping device 58 and a guide plate 59 are provided on the unloading station 4. The guide plate 59 is inclined and positioned below the second clamping device 58. The second clamping device 58 includes a gripper 60, a seventh drive mechanism for driving the gripper 60 to clamp or release the fabric, and an eighth drive mechanism 62 for driving the gripper 60 to reciprocate between the first clamping device 11 and the guide plate 59. A fourth fixed plate 63 is provided on the output shaft of the eighth drive mechanism 62, and the seventh drive mechanism is mounted on the fourth fixed plate 63. The gripper 60 is connected to the output shaft of the seventh drive mechanism. The seventh drive mechanism can be configured as a thumb cylinder, and the eighth drive mechanism 62 can be configured as a cylinder or a servo motor.
[0052] When the first clamping device 11 rotates to the unloading station 4 and changes from the clamping state to the open state, the eighth drive mechanism 62 drives the fourth fixing plate 63 to move the seventh drive mechanism and the gripper 60 toward the first clamping device 11 until the gripper 60 contacts the fabric. The seventh drive mechanism drives the gripper 60 to clamp the outer edge of the fabric. Then, the eighth drive mechanism 62 drives the fourth fixing plate 63 to move the seventh drive mechanism and the gripper 60 away from the first clamping device 11, and the seventh drive mechanism drives the gripper 60 to release the fabric, so that the fabric falls onto the guide plate 59 and enters the receiving cylinder through the guide plate 59.
[0053] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. For those skilled in the art, several modifications and improvements can be made without departing from the present utility model, and these should also be considered to fall within the protection scope of the present utility model.
Claims
1. A fabric sewing device, comprising a work platform (1), characterized in that, The work platform (1) is provided with a loading station (2), a sewing station (3), a unloading station (4) and a conveying station (5). The sewing station (3) is provided with a sewing device and a cutting device. The sewing device includes a sewing machine (6) and a first drive mechanism (7) for driving the sewing machine (6) to move along the sewing stitch on the fabric. The cutting device includes a cutter (8) provided on the sewing machine (6). The conveying station (5) is provided with a central turntable (9) and a second drive mechanism (10) for driving the central turntable (9) to rotate 0~360° in the circumferential direction. The central turntable (9) is provided with a first clamping device (11) corresponding to the loading station (2), the sewing station (3) and the unloading station (4).
2. The fabric sewing equipment according to claim 1, characterized in that, The sewing machine (6) is provided with a main shaft (12) and a third drive mechanism (13) for driving the main shaft (12) to rotate. The needle (64) on the sewing machine (6) is connected to the main shaft (12) through a first cam mechanism. The cutter (8) is connected to the main shaft (12) through a second cam mechanism. The cutter (8) is located on the side of the needle (64) away from the first clamping device (11). The presser foot (14) of the sewing machine (6) is located between the needle (64) and the cutter (8). The panel (15) of the sewing machine (6) is provided with a first through hole (16) for the cutter (8) to pass through. A base plate corresponding to the cutter (8) is provided in the first through hole (16).
3. The fabric sewing equipment according to claim 2, characterized in that, The cutter (8) is provided with a connecting block (17). The connecting block (17) has a slot (18) on one side away from the first clamping device (11). The second cam mechanism includes a cam (19) on the main shaft (12), a first connecting rod (20) arranged in the longitudinal direction and hinged to the cam (19) at its upper end, and a second connecting rod (21) arranged in the horizontal direction and connected to the lower end of the first connecting rod (20). The second connecting rod (21) has a second through hole in its own axial direction. A connecting rod (22) is movably arranged in the second through hole. One end of the connecting rod (22) corresponds to the slot (18). A fourth driving mechanism (23) is provided outside the second connecting rod (21). The output end of the fourth driving mechanism (23) is connected to the other end of the connecting rod (22) to drive the connecting rod (22) to move in the axial direction of the second through hole, so that the connecting rod (22) is connected to or separated from the slot (18).
4. The fabric sewing equipment according to claim 3, characterized in that, The work platform (1) is provided with a first guide rail (24) along the X-axis and a second guide rail (25) along the Y-axis. A support seat (26) is slidably provided on the second guide rail (25). The sewing machine (6) is rotatably engaged with the support seat (26). The first drive mechanism (7) includes a first drive motor (27) provided on the first guide rail (24) and used to drive the second guide rail (25) to move along the X-axis, a second drive motor (28) provided on the second guide rail (25) and used to drive the support seat (26) to move along the Y-axis, and a third drive motor (29) provided on the support seat (26) and used to drive the sewing machine (6) to rotate 0~180° in the circumferential direction.
5. The fabric sewing equipment according to claim 4, characterized in that, The support base (26) has a third through hole (30) for the connecting shaft to pass through. A bearing is provided between the connecting shaft and the third through hole (30). The upper end of the connecting shaft is connected to the sewing machine (6). A first synchronous pulley is provided at the lower end of the connecting shaft. A second synchronous pulley is provided on the output shaft of the third drive motor (29). A synchronous belt is provided between the first synchronous pulley and the second synchronous pulley.
6. The fabric sewing equipment according to claim 5, characterized in that, The sewing machine (6) is equipped with a blower (31) and a take-up device (32) on its head. The blower (31) has a first channel running through it. One end of the blower (31) corresponds to the cut fabric. The other end of the blower (31) is connected to the first fan through the first connecting pipe. The take-up device (32) has a second channel running through it. One end of the take-up device (32) is a feed inlet (33). The feed inlet (33) is opposite to the blower (31). The other end of the take-up device (32) is connected to the second fan through the second connecting pipe (34).
7. The fabric sewing equipment according to claim 6, characterized in that, The number of the first clamping devices (11) is set to three. Each of the three first clamping devices (11) includes an upper clamping plate (35), a lower clamping plate (36), and a fifth driving mechanism (37) for driving the upper clamping plate (35) and the lower clamping plate (36) to clamp the fabric. The outer edge of the upper clamping plate (35) is provided with a first anti-slip member (38), and the outer edge of the lower clamping plate (36) is provided with a second anti-slip member (39). A clamping space is formed between the upper clamping plate (35) and the lower clamping plate (36).
8. The fabric sewing equipment according to claim 7, characterized in that, A third guide rail (40) is provided on the central turntable (9) along the longitudinal direction. A first fixed plate (41) is slidably provided on the third guide rail (40). A second fixed plate (42) is provided on the first fixed plate (41). A fourth guide rail (43) is provided on the second fixed plate (42) along the horizontal direction. A third fixed plate (44) is slidably provided on the fourth guide rail (43). An upper clamping plate (35) is provided on the third fixed plate (44). The fifth driving mechanism (37) includes a fourth driving motor (45) provided on the central turntable (9) and used to drive the first fixed plate (41) to move along the longitudinal direction, and a fifth driving motor (46) provided on the second fixed plate (42) and used to drive the third fixed plate (44) to move along the horizontal direction.
9. The fabric sewing equipment according to claim 8, characterized in that, An adsorption device (47) is provided on the loading station (2). The adsorption device (47) includes a suction box (48) located below the lower clamping plate (36) and a sixth driving mechanism (49) for driving the suction box (48) to move in the longitudinal direction. A suction panel (65) is provided on the upper surface of the suction box (48). A plurality of first air outlets (50) are sequentially opened on the suction panel (65). A plurality of second air outlets (51) are sequentially opened on the lower clamping plate (36). The second air outlets (51) and the first air outlets are connected. (50) Correspondingly, the suction panel (65) is also provided with a limiting member (52) corresponding to the outer edge of the fabric, and a sensor (53) corresponding to the upper clamping plate (35). The lower surface of the suction box (48) is provided with a fourth through hole (55) for the suction nozzle (54) to pass through. One end of the suction nozzle (54) corresponds to the first air outlet (50), and the other end of the suction nozzle (54) is connected to a third fan through a third connecting pipe (56). A sealing member (57) is provided between the fourth through hole (55) and the suction nozzle (54).
10. The fabric sewing equipment according to claim 9, characterized in that, The unloading station (4) is provided with a second clamping device (58) and a guide plate (59). The guide plate (59) is inclinedly arranged below the second clamping device (58). The second clamping device (58) includes a jaw (60), a seventh drive mechanism for driving the jaw (60) to clamp or release the fabric, and an eighth drive mechanism (62) for driving the jaw (60) to reciprocate between the first clamping device (11) and the guide plate (59). A fourth fixed plate (63) is provided on the output shaft of the eighth drive mechanism (62). The seventh drive mechanism is provided on the fourth fixed plate (63). The jaw (60) is connected to the output shaft of the seventh drive mechanism.
Citation Information
Patent Citations
Cloth processing equipment
CN215209938U