A pipe arrangement device of a rack and a rack including the same
Patent Information
- Application Number
- CN202522316627.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]本实用新型的主要目的是提出一种料架的管材排列装置,旨在解决现有技术中料架可能出现上料混乱的技术问题
[0006]本实用新型的有益效果为:在本实用新型中,上限位板和下限位板之间的距离,即排列过道的高度H与管材的外径匹配,使得在同一时间只能有一个管材进入排列过道,在前一管材完全进入排列过道之前,后续的管材是无法进入排列过道的,进而使得多个管材能够依次进入排列过道,并且依次从排列过道出来,将原本可能叠放的管材进行注意排列,有利于提高管材上料的有序性,提高上料效率,从而提高工作效率。
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Figure CN224811671U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe feeding and conveying technology, and in particular to a pipe arrangement device for a material rack and a material rack including the pipe arrangement device. Background Technology
[0002] A material rack is available, comprising multiple conveyor racks arranged side-by-side at intervals. Each conveyor rack has an inclined conveying surface and a material-blocking structure. Generally, pipes are conveyed sequentially along the conveying surface. After the material is blocked, the blocking structure releases the pipes arranged sequentially on the conveying surface, allowing multiple pipes to be conveyed orderly and one by one to the next processing equipment.
[0003] However, in actual production, pipes may encounter situations such as moving too fast, being blocked by other objects during movement causing jamming or displacement, or foreign objects on the conveying surface causing the pipes to jump up. This can result in pipes being stacked by the blocking structure. When the blocking structure releases the pipes, it may release two or more stacked pipes at the same time, which may cause feeding chaos and affect production efficiency. Utility Model Content
[0004] The main purpose of this utility model is to propose a tube arrangement device for a material rack, which aims to solve the technical problem of chaotic material feeding in the prior art.
[0005] To achieve the above objectives, this utility model proposes a tube arrangement device for a material rack, including an arrangement rack with a limiting component. The limiting component includes an upper limiting plate and a lower limiting plate. Both the upper and lower limiting plates are inclined from top to bottom in the conveying direction of the material rack. The upper and lower limiting plates are spaced apart to form an arrangement passage, so that multiple tubes pass through the arrangement passage sequentially during feeding.
[0006] The beneficial effects of this utility model are as follows: In this utility model, the distance between the upper limit plate and the lower limit plate, that is, the height H of the arrangement channel, is matched with the outer diameter of the pipe, so that only one pipe can enter the arrangement channel at the same time. Before the previous pipe has completely entered the arrangement channel, the subsequent pipe cannot enter the arrangement channel. This allows multiple pipes to enter the arrangement channel in sequence and exit from the arrangement channel in sequence, thus arranging the pipes that might otherwise be stacked in a more orderly manner. This helps to improve the orderliness of pipe feeding, improve feeding efficiency, and thus improve work efficiency.
[0007] Preferably, the arrangement frame includes a mounting plate, an upper limit plate and a lower limit plate located on the same side of the mounting plate, the lower limit plate being fixedly mounted on the mounting plate, and the upper limit plate being adjustable up and down on the mounting plate to adjust the height H of the arrangement passage. This helps to expand the applicability of the pipe arrangement device, improve feeding efficiency and production efficiency, and reduce production costs.
[0008] Preferably, the upper limit plate has a connecting plate on the side near the mounting plate, and the connecting plate has a guide rail extending in the vertical direction on the side near the mounting plate. A slider structure is fixedly installed on the mounting plate, and a locking rail structure is provided on the slider structure. The guide rail is locked on the slider structure and can move along the slider structure. The locking rail structure is used to lock the guide rail on the slider structure.
[0009] Preferably, the upper limit plate is provided with a connecting plate on the side near the mounting plate, and the upper limit plate is mounted on the mounting plate through the connecting plate. The connecting plate is provided with a pressure driving device and a pressure component connected by transmission on the side away from the mounting plate. The pressure driving device can drive the pressure component to move in a direction perpendicular to the extension direction of the lower limit plate. The pressure driving device is located on the upper side of the upper limit plate. The upper limit plate is provided with an upper clearance hole, which corresponds to the position of the pressure component, so that the pipes can be conveyed one by one in an orderly manner, improving the feeding efficiency and production efficiency.
[0010] Preferably, a baffle plate is provided on the rear side of the pressing component. The extension direction of the baffle plate is perpendicular to the extension direction of the lower limit plate. The lower side of the baffle plate is connected to the rear side of the pressing component, which is beneficial to protect the pipe and subsequent equipment.
[0011] Preferably, the lower limit plate is provided with a lower clearance hole, which is directly opposite to the upper clearance hole, which is beneficial to protect the pressing device and the lower limit plate.
[0012] Preferably, a guide strip is provided on one side of the upper limit plate, the extension direction of the guide strip is consistent with the extension direction of the upper limit plate, the lower side of the guide strip protrudes from the lower side of the upper limit plate, the rear end of the guide strip protrudes from the rear side of the upper limit plate, and a guide slope is provided on the lower side of the rear end of the guide strip. The guide slope is inclined from top to bottom along the guide strip from back to front, so that multiple pipes can enter the arrangement channel in an orderly manner, thereby improving the pipe feeding efficiency.
[0013] Preferably, the guide bar is provided with an elongated mounting hole, the length direction of which is consistent with the extension direction of the guide bar, and the upper limit plate is provided with a round mounting hole. The guide bar is installed on the upper limit plate by screws, the elongated mounting hole, and the round mounting hole, which helps to expand the applicability of the pipe arrangement device.
[0014] Preferably, the upper side of the lower limit plate is provided with a shim strip, the extension direction of the shim strip is consistent with the extension direction of the lower limit plate, and the shim strip is provided on the side of the lower limit plate away from the mounting plate.
[0015] This utility model also discloses a material rack, including a conveyor frame and the above-mentioned pipe arrangement device. The conveyor frame is provided with an inclined conveying surface. The extension directions of the lower limit plate and the upper limit plate are consistent with the extension direction of the conveying surface. The upper side of the lower limit plate is flush with the conveying surface. A material blocking device is provided at the position corresponding to the conveying surface on the conveyor frame. The material blocking device is located behind the limiting component. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the pipe sorting device in an embodiment of the present invention; Figure 2 This is a side view of the pipe sorting device in an embodiment of the present invention; Figure 3 This is a schematic diagram of the pipe sorting device from another angle in an embodiment of this utility model; Figure 4 This is a schematic diagram of the pressing device in an embodiment of the present invention; Figure 5 This is an exploded view of the upper limit plate and the guide bar in an embodiment of this utility model; Figure 6 This is a schematic diagram of the pipe arrangement device in an embodiment of the present invention, showing the structure of the pipe arrangement device when the two stacked pipes move toward the upper entrance of the arrangement passage. Figure 7 This is a schematic diagram of the structure of the pipe arrangement device when the three pipes 30 moving toward the entrance of the passageway are stacked in a manner with two lower pipes 30 and one upper pipe 30. Figure 8 This is a schematic diagram of the material rack structure in an embodiment of this utility model.
[0018] In the attached diagram: 1-arranging rack, 11-mounting plate, 2-limiting component, 21-upper limit plate, 211-connecting plate, 212-guide strip, 2121-installation elongated hole, 2122-guide slope, 213-upper clearance hole, 214-installation round hole, 22-lower limit plate, 221-raising strip, 222-lower clearance hole, 23-arranging passageway, 3-pressing device, 31-pressing drive device, 32-pressing component, 33-baffle plate, 41-guide rail, 42-slider structure, 421-first slider, 422-second slider, 4221-locking rail structure, 10-conveying rack, 20-baffle device, 30-pipe.
[0019] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] It should be noted that if the embodiments of this utility model involve directional indicators, such as up, down, left, right, front, back, etc., the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.
[0022] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0023] like Figures 1 to 7As shown, a tube arrangement device for a material rack includes an arrangement rack 1. The arrangement rack 1 is provided with a limiting component 2. The limiting component 2 includes an upper limiting plate 21 and a lower limiting plate 22. The upper limiting plate 21 and the lower limiting plate 22 are both inclined from top to bottom in the conveying direction of the material rack. The upper limiting plate 21 and the lower limiting plate 22 are spaced apart to form an arrangement passage 23, so that when feeding, multiple tubes 30 pass through the arrangement passage 23 in sequence.
[0024] In this embodiment, the distance between the upper limit plate 21 and the lower limit plate 22, i.e. the height H of the arrangement channel 23, is matched with the outer diameter of the pipe 30, so that only one pipe 30 can enter the arrangement channel 23 at the same time. Before the previous pipe 30 has completely entered the arrangement channel 23, the subsequent pipe 30 cannot enter the arrangement channel 23. This allows multiple pipes 30 to enter the arrangement channel 23 in sequence and exit from the arrangement channel 23 in sequence, thus arranging the pipes 30 that might otherwise be stacked in a more orderly manner. This helps to improve the orderliness of the pipe feeding, increase the feeding efficiency, and thereby improve work efficiency.
[0025] In some specific embodiments, reference is made to Figures 1 to 3 The arrangement frame 1 includes a mounting plate 11, an upper limit plate 21 and a lower limit plate 22 located on the same side of the mounting plate 11. The lower limit plate 22 is fixedly mounted on the mounting plate 11, and the upper limit plate 21 is adjustablely mounted on the mounting plate 11 to adjust the height H of the arrangement aisle 23.
[0026] The upper limit plate 21 is adjustable up and down on the mounting plate 11, making the height H of the arrangement channel 23 variable, allowing the arrangement channel 23 to accommodate pipes 30 of different outer diameters. When it is necessary to feed pipes 30 of different outer diameters, it is not necessary to replace the entire pipe arrangement device; only the up and down position of the upper limit plate 21 needs to be adjusted. This helps to expand the applicability of the pipe arrangement device, improve feeding efficiency and production efficiency, and reduce production costs.
[0027] In some specific embodiments, reference is made to Figures 1 to 3 The upper limit plate 21 is provided with a connecting plate 211 on the side near the mounting plate 11. The connecting plate 211 is provided with a guide rail 41 extending in the vertical direction on the side near the mounting plate 11. A slider structure 42 is fixedly provided on the mounting plate 11. A locking rail structure 4221 is provided on the slider structure 42. The guide rail 41 is locked on the slider structure 42 and can move along the slider structure 42. The locking rail structure 4221 is used to lock the guide rail 41 on the slider structure 42.
[0028] Specifically, the guide rail 41 extends in the vertical direction, and the slider structure 42 includes a first slider 421 and a second slider 422 arranged sequentially in the vertical direction. The first slider 421 has a larger length, and the second slider 422 is provided with a locking rail structure 4221. In this embodiment, the locking rail structure 4221 includes a side lock handle located on the side of the second slider 422, and the user can lock and unlock the guide rail 41 by rotating the side lock handle.
[0029] In some other embodiments, the extension direction of the guide rail 41 and the slider structure 42 is perpendicular to the tilt direction of the lower limit plate 22, which can also achieve the adjustment of the height H of the arrangement channel 23.
[0030] In some specific embodiments, reference is made to Figures 1 to 5 The upper limit plate 21 is provided with a connecting plate 211 on the side near the mounting plate 11. The upper limit plate 21 is mounted on the mounting plate 11 through the connecting plate 211. The connecting plate 211 is provided with a pressure driving device 31 and a pressure member 32 connected by transmission on the side away from the mounting plate 11. The pressure driving device 31 can drive the pressure member 32 to move in a direction perpendicular to the extension direction of the lower limit plate 22. The pressure driving device 31 is located on the upper side of the upper limit plate 21. The upper limit plate 21 is provided with an upper clearance hole 213, which corresponds to the position of the pressure member 32.
[0031] Pipes 30 are arranged sequentially in the passageway 23. The pressing drive device 31 and pressing component 32 are responsible for releasing one pipe 30 at a time so that it can be transported to the equipment of the next process. This allows the pipes 30 to be transported one by one in an orderly manner, improving the feeding efficiency and production efficiency.
[0032] For the pressing drive device 31, a pressing cylinder is specifically used in this embodiment. Before feeding, the technician first inputs parameters into the relevant controller to control the operating frequency of the pressing cylinder. This ensures that during feeding, the piston rod of the pressing cylinder moves upward to release the previous pipe 30, and then quickly moves downward to press the next pipe 30 that has moved to the position corresponding to the pressing component 32. This allows for the sequential release of the pipes 30, ensuring a stable feeding rhythm and efficiency.
[0033] In some specific embodiments, reference is made to Figure 4 The rear side of the pressing component 32 is provided with a baffle plate 33. The extension direction of the baffle plate 33 is perpendicular to the extension direction of the lower limit plate 22, and the lower side of the baffle plate 33 is connected to the rear side of the pressing component 32.
[0034] When there is no pipe 30 in the arrangement aisle 23, the first pipe 30 to enter the arrangement aisle 23 needs to be stopped to prevent it from rushing to the next process at too high a speed. Therefore, a stopper 33 is set behind the pressure member 32 to stop the pipe 30 before releasing it, which helps to protect the pipe 30 and subsequent equipment.
[0035] In some specific embodiments, reference is made to Figure 3 The lower limit plate 22 is provided with a lower clearance hole 222, which is directly opposite to the upper clearance hole 213.
[0036] Since the height H of the arrangement channel 23 in this embodiment is adjustable, the cylinder stroke may be too large, directly pressing the pressing component 32 onto the lower limit plate 22, which may damage the pressing device 3 and the lower limit plate 22. Therefore, in this embodiment, a lower clearance hole 222 is provided, allowing the pressing component 32 to pass through the lower limit plate 22, which helps protect the pressing device 3 and the lower limit plate 22.
[0037] In some specific embodiments, reference is made to Figures 1 to 3 , Figure 5 A guide strip 212 is provided on one side of the upper limit plate 21. The extension direction of the guide strip 212 is consistent with the extension direction of the upper limit plate 21. The lower side of the guide strip 212 protrudes from the lower side of the upper limit plate 21, and the rear end of the guide strip 212 protrudes from the rear side of the upper limit plate 21. A guide slope 2122 is provided on the lower side of the rear end of the guide strip 212. The guide slope 2122 is inclined from top to bottom along the direction from back to front of the guide strip 212.
[0038] In this embodiment, reference Figure 6 If two stacked pipes 30 move towards the upper entrance of the passageway 23, the rear end of the guide bar 212 will push aside the stacked pipe 30, causing it to move to the rear of the lower pipe 30; see reference. Figure 7 If three pipes 30 are stacked with two pipes 30 at the bottom and one pipe 30 at the top, the rear end of the guide bar 212 will not only push the upper pipe 30 backward, but its inclined guide surface will also guide the upper pipe 30 downward, so that the upper pipe 30 moves between the two lower pipes 30, ultimately allowing the three pipes 30 to enter the arrangement channel 23 in sequence. If other pipe 30 are stacked, the relative positions of the pipes 30 can be changed in the same way, allowing multiple pipes 30 to enter the arrangement channel 23 in an orderly manner, thereby improving the pipe feeding efficiency. The guide bar 212 helps the stacked pipes 30 to be arranged sequentially on the lower limit plate 22 as early as possible, instead of being pushed to the rear end of multiple pipes 30 before falling onto the lower limit plate 22, thus reducing collisions between pipes 30 and protecting them.
[0039] In some other embodiments, the upper limit plate 21 does not have a guide bar 212. If the pipes 30 are stacked, the rear side of the upper limit plate 21 will hold the upper pipe 30 in place, so that the pipe 30 will eventually fall to the rear side of the lower pipe 30 or multiple pipes 30.
[0040] In some specific embodiments, reference is made to Figure 5 The guide bar 212 is provided with an installation elongated hole 2121, the length direction of which is consistent with the extension direction of the guide bar 212. The upper limit plate 21 is provided with an installation round hole 214. The guide bar 212 is installed on the upper limit plate 21 by screws, the installation elongated hole 2121 and the installation round hole 214.
[0041] The guide bar 212 is installed on the upper limit plate 21 by screws, mounting elongated holes 2121 and mounting round holes 214, so that the guide bar 212 can adjust its relative position with the upper limit plate 21 in its length direction, thereby adapting to the feeding of pipes 30 of different specifications, which is beneficial to expanding the applicability of the pipe arrangement device.
[0042] In some specific embodiments, reference is made to Figures 1 to 3 The upper side of the lower limit plate 22 is provided with a shim strip 221. The extension direction of the shim strip 221 is consistent with the extension direction of the lower limit plate 22. The shim strip 221 is provided on the side of the lower limit plate 22 away from the mounting plate 11.
[0043] Before being placed on the rack, the tube 30 may have been stored for a considerable period, and its ends may be bent or deformed due to gravity. If this occurs, when the tube 30 enters the tube 30 arranging device and its ends are on the lower limit plate 22, the tube 30 may not roll or may roll unevenly. Therefore, in this embodiment, a shim 221 is provided to prevent the ends of the tube 30 from touching the lower limit plate 22, allowing the tube 30 to roll smoothly on the tube arranging device, thereby improving feeding efficiency.
[0044] After the guide strip 212 and the shim strip 221 are set, the height H of the arrangement channel 23 is the distance between the lower side of the guide strip 212 and the upper side of the shim strip 221.
[0045] refer to Figure 8 This embodiment also discloses a material rack, including a conveyor frame 10 and the above-mentioned pipe arrangement device. The conveyor frame 10 is provided with an inclined conveying surface. The extension directions of the lower limit plate 22 and the upper limit plate 21 are consistent with the extension direction of the conveying surface. The upper side of the lower limit plate 22 is flush with the conveying surface. A material blocking device 20 is provided at the position corresponding to the conveying surface on the conveyor frame 10. The material blocking device 20 is located behind the limiting component 2.
[0046] Specifically, the material rack includes multiple conveyor racks 10, a pipe arrangement device is disposed at the end of the material rack, and the pipe 30 arrangement channel on the pipe arrangement device has an opening on the side facing the conveyor rack 10.
[0047] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A tube arrangement device for a material rack, characterized in that: The material includes a arranging rack (1), which is provided with a limiting component (2). The limiting component (2) includes an upper limiting plate (21) and a lower limiting plate (22). The upper limiting plate (21) and the lower limiting plate (22) are both inclined from top to bottom in the conveying direction of the material rack. The upper limiting plate (21) and the lower limiting plate (22) are spaced apart to form an arranging passage (23), so that when feeding, multiple pipes (30) pass through the arranging passage (23) in sequence.
2. The tube arrangement device for the material rack according to claim 1, characterized in that: The arrangement frame (1) includes a mounting plate (11), the upper limit plate (21) and the lower limit plate (22) are located on the same side of the mounting plate (11), the lower limit plate (22) is fixedly mounted on the mounting plate (11), and the upper limit plate (21) is adjustable up and down on the mounting plate (11) to adjust the height H of the arrangement aisle (23).
3. The tube arrangement device for the material rack according to claim 2, characterized in that: The upper limit plate (21) has a connecting plate (211) on the side near the mounting plate (11). The connecting plate (211) has a guide rail (41) extending in the vertical direction on the side near the mounting plate (11). A slider structure (42) is fixedly installed on the mounting plate (11). A locking rail structure (4221) is provided on the slider structure (42). The guide rail (41) is engaged on the slider structure (42) and can move along the slider structure (42). The locking rail structure (4221) is used to lock the guide rail (41) on the slider structure (42).
4. The tube arrangement device for the material rack according to claim 2, characterized in that: The upper limit plate (21) is provided with a connecting plate (211) on the side close to the mounting plate (11). The upper limit plate (21) is mounted on the mounting plate (11) through the connecting plate (211). The connecting plate (211) is provided with a pressure driving device (31) and a pressure component (32) connected by transmission on the side away from the mounting plate (11). The pressure driving device (31) can drive the pressure component (32) to move in a direction perpendicular to the extension direction of the lower limit plate (22). The pressure driving device (31) is located on the upper side of the upper limit plate (21). The upper limit plate (21) is provided with an upper clearance hole (213), and the upper clearance hole (213) corresponds to the position of the pressure component (32).
5. The tube arrangement device for the material rack according to claim 4, characterized in that: The rear side of the pressing component (32) is provided with a baffle plate (33), the extension direction of the baffle plate (33) is perpendicular to the extension direction of the lower limiting plate (22), and the lower side of the baffle plate (33) is connected to the rear side of the pressing component (32).
6. The tube arrangement device for the material rack according to claim 5, characterized in that: The lower limit plate (22) is provided with a lower clearance hole (222), which is directly opposite to the upper clearance hole (213).
7. The tube arrangement device for the material rack according to claim 1, characterized in that: The upper limit plate (21) has a guide strip (212) on one side. The extension direction of the guide strip (212) is consistent with the extension direction of the upper limit plate (21). The lower side of the guide strip (212) protrudes from the lower side of the upper limit plate (21). The rear end of the guide strip (212) protrudes from the rear side of the upper limit plate (21). The lower side of the rear end of the guide strip (212) is provided with a guide slope (2122). The guide slope (2122) is inclined from top to bottom along the direction from back to front of the guide strip (212).
8. The tube arrangement device for the material rack according to claim 7, characterized in that: The guide strip (212) is provided with an installation elongated hole (2121), the length direction of which is consistent with the extension direction of the guide strip (212), and the upper limit plate (21) is provided with an installation round hole (214). The guide strip (212) is installed on the upper limit plate (21) by screws, the installation elongated hole (2121) and the installation round hole (214).
9. The tube arrangement device for the material rack according to claim 2, characterized in that: The upper side of the lower limit plate (22) is provided with a shim strip (221), the extension direction of the shim strip (221) is consistent with the extension direction of the lower limit plate (22), and the shim strip (221) is provided near the side of the lower limit plate (22) away from the mounting plate (11).
10. A material rack, characterized in that: The device includes a conveyor frame (10) and a pipe arrangement device according to any one of claims 1 to 9. The conveyor frame (10) is provided with an inclined conveying surface. The extending directions of the lower limiting plate (22) and the upper limiting plate (21) are consistent with the extending direction of the conveying surface. The upper side of the lower limiting plate (22) is flush with the conveying surface. The conveyor frame (10) is provided with a baffle device (20) at a position corresponding to the conveyor surface, and the baffle device (20) is located on the rear side of the limiting component (2).