Intelligent high-speed paper mounting machine with glue surplus monitoring alarm
Patent Information
- Application Number
- CN202522243229.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0005]本实用新型的目的在于提供一种具有胶水余量监测报警的智能高速裱纸机，以解决上述背景技术中提出的不具备便于监测胶水余量的功能的问题
[0013]与现有技术相比，本实用新型的有益效果是：该具有胶水余量监测报警的智能高速裱纸机不仅实现了便于监测胶水余量的功能，实现了基纸量监测的功能，而且实现了便于补充基纸的功能；
Smart Images
Figure CN224828087U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of paper manufacturing machinery technology, specifically to an intelligent high-speed paper mounting machine with glue balance monitoring and alarm functions. Background Technology
[0002] A paper mounting machine is a common paper processing equipment whose main function is to glue two sheets of paper together.
[0003] Most intelligent high-speed laminating machines currently on the market are similar in overall structure. The face paper is conveyed to the top of the laminating machine via a conveyor, and the base paper is conveyed through the internal feeder and conveyor belt. After being glued, the base paper and face paper are bonded together and firmly glued together under the pressure of rollers and subsequent pressure conveyor belts. However, there are some functional deficiencies in actual use, which have room for improvement. For example, most intelligent high-speed laminating machines apply glue through pumps and nozzles. Since the glue tank is built-in, the remaining amount of glue is difficult to observe, and it does not have a function to easily monitor the remaining glue level.
[0004] Now, a novel intelligent high-speed paper mounting machine with glue balance monitoring and alarm is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide an intelligent high-speed paper mounting machine with glue balance monitoring and alarm functions, in order to solve the problem mentioned in the background art of not having a convenient function for monitoring glue balance.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an intelligent high-speed laminating machine with glue balance monitoring and alarm, comprising a bottom housing, a PLC controller fixedly connected to the left side of the bottom housing, a top conveyor belt installed on the left side of the top of the bottom housing, roller fixing frames fixedly connected to the front and rear ends of the left side of the top of the bottom housing, multiple sets of guide rollers arranged between the two sets of roller fixing frames, a top housing fixedly connected to the right side of the top of the bottom housing, and a face paper slide rail provided at the top of the top of the top housing, with the front and rear ends of the face paper slide rail... Multiple upper limit rollers are connected in a movable manner. A feeder is installed inside the top housing. Four sets of electric cylinders are installed on the right side of the bottom end inside the bottom housing. A base paper tray is set above the electric cylinders. Four sets of weighing sensors are fixedly connected to the bottom end of the base paper tray. A pressure block is fixedly connected to the right side of the bottom of the base paper tray. A conveyor belt support is fixedly connected to the right side of the bottom housing. A base paper conveyor belt is installed at the top of the conveyor belt support. A pressure switch is set at the bottom left side of the base paper conveyor belt. A glue application component that can monitor the glue balance is installed inside the bottom housing.
[0007] The gluing assembly includes a glue tank, which is fixedly connected to the left side of the bottom end inside the bottom housing. A glue delivery pump is fixedly connected to the right side of the top of the glue tank. A first conduit is movably connected between the glue tank and the glue delivery pump. A glue spraying pipe is provided between the front and rear ends inside the top housing. A second conduit is movably connected between the glue delivery pump and the glue spraying pipe. Multiple nozzles are fixedly connected to the bottom end of the glue spraying pipe. A glue inlet is provided on the left side of the top of the glue tank. A sensor mounting base is fixedly connected to the middle position of the top of the glue tank. A radar liquid level sensor is fixedly connected inside the sensor mounting base. An audible and visual alarm is fixedly connected to the bottom of the PLC controller.
[0008] As a further technical solution of this utility model, the glue tank, glue delivery pump, first conduit, second conduit, and glue spraying pipe are internally connected, and the spray nozzles are arranged at equal intervals.
[0009] As a further technical solution of this utility model, the bottom end of the nozzle is higher than the top end of the top conveyor belt, and the front and rear ends of the glue spray tube are respectively fixedly connected to the front and rear ends inside the top housing.
[0010] As a further technical solution of this utility model, the radar liquid level sensor penetrates through the top of the glue tank and extends into the interior, and the radar liquid level sensor, the audible and visual alarm, and the PLC controller are electrically connected.
[0011] As a further technical solution of this utility model, the output end of the electric cylinder and the bottom end of the weighing sensor are fixedly connected, and the PLC controller, the weighing sensor and the electric cylinder are electrically connected.
[0012] As a further technical solution of this utility model, the positions of the pressing block and the base paper conveyor belt are corresponding, and the PLC controller, the base paper conveyor belt, and the pressure switch are electrically connected.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the intelligent high-speed paper mounting machine with glue balance monitoring alarm not only realizes the function of easy monitoring of glue balance and the function of base paper quantity monitoring, but also realizes the function of easy replenishment of base paper. Equipped with a glue tank, glue delivery pump, first conduit, second conduit, glue spraying hose, nozzle, glue inlet, sensor mounting base, radar level sensor, and audible and visual alarm, the system operates as follows: a base paper tray lifts the base paper, a feeder grabs the base paper and places it onto the top conveyor belt, the glue delivery pump extracts glue from the glue tank and pumps it to the glue spraying hose, and the nozzle at the bottom of the spraying hose sprays glue downwards, covering the surface of the base paper. The face paper, conveyed by the conveyor mechanism, slides down along the face paper slide, and is guided by the guide roller to join with the base paper, entering the subsequent pressure conveyor belt for further pressing. The radar level sensor on the sensor mounting base monitors the remaining glue level in the glue tank. When the glue level is below a preset threshold, the PLC controller activates the audible and visual alarm to remind staff to replenish the glue in time, thus achieving the function of conveniently monitoring the remaining glue level. By setting up a base paper tray, a weighing sensor and an electric cylinder, the base paper is placed on the base paper tray during use. The weighing sensor senses the weight on the base paper tray in real time. As the weight decreases, the electric cylinder gradually extends to ensure that the feeder can grab the base paper. When the weight decreases to a preset threshold, the electric cylinder retracts to put the base paper tray at the lowest position, thus realizing the function of base paper quantity monitoring. By incorporating a pressure block, a base paper conveyor belt, a pressure switch, and a conveyor belt support, the base paper tray is lowered to its lowest position during use, with its top flush with the top of the base paper conveyor belt. The pressure block presses against the pressure switch, and the base paper conveyor belt then starts, transporting the base paper placed on it to the base paper tray, thus facilitating the replenishment of base paper. Attached Figure Description
[0014] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 This is a side view enlarged structural schematic diagram of the glue spray tube of this utility model; Figure 3 For the present utility model Figure 1 Enlarged cross-sectional view of a portion of point A in the middle section; Figure 4 This is a magnified top view of the base paper tray of this utility model; Figure 5 This is a top-view enlarged structural diagram of the base paper conveyor belt of this utility model.
[0015] In the diagram: 1. Bottom housing; 2. Glue tank; 3. Glue delivery pump; 4. First conduit; 5. Second conduit; 6. Glue spraying hose; 7. Nozzle; 8. Glue inlet; 9. Sensor mounting base; 10. Radar level sensor; 11. Audible and visual alarm; 12. PLC controller; 13. Top conveyor belt; 14. Roller fixing frame; 15. Guide roller; 16. Top housing; 17. Face paper slide; 18. Upper limit roller; 19. Feeder; 20. Base paper tray; 21. Weighing sensor; 22. Electric cylinder; 23. Pressure block; 24. Base paper conveyor belt; 25. Pressure switch; 26. Conveyor belt support. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example: Please refer to Figure 1-5 A smart high-speed paper mounting machine with glue balance monitoring and alarm includes a bottom housing 1. A PLC controller 12 is fixedly connected to the left side of the bottom housing 1. A top conveyor belt 13 is installed on the left side of the top of the bottom housing 1. Roller fixing frames 14 are fixedly connected to the front and rear ends of the top left side of the bottom housing 1. Multiple sets of guide rollers 15 are arranged between the two sets of roller fixing frames 14. A top housing 16 is fixedly connected to the right side of the top of the bottom housing 1. A face paper slide 17 is provided at the top of the top of the top housing 16. Multiple sets of upper limit rollers 18 are movably connected between the front and rear ends inside the face paper slide 17. A feeder 19 is installed inside the top housing 16. A glue application component that can monitor glue balance is provided inside the bottom housing 1. Please see Figure 1-5 A smart high-speed mounting machine with glue balance monitoring and alarm also includes a glue application component. The glue application component includes a glue tank 2, which is fixedly connected to the left side of the bottom end of the bottom housing 1. A glue delivery pump 3 is fixedly connected to the right side of the top of the glue tank 2. A first conduit 4 is movably connected between the glue tank 2 and the glue delivery pump 3. A glue spraying pipe 6 is provided between the front and rear ends inside the top housing 16. A second conduit 5 is movably connected between the glue delivery pump 3 and the glue spraying pipe 6. Multiple nozzles 7 are fixedly connected to the bottom end of the glue spraying pipe 6. A glue filling port 8 is provided on the left side of the top of the glue tank 2. A sensor mounting base 9 is fixedly connected to the middle position of the top of the glue tank 2. A radar liquid level sensor 10 is fixedly connected inside the sensor mounting base 9. An audible and visual alarm 11 is fixedly connected to the bottom end of the PLC controller 12. The glue tank 2, glue delivery pump 3, first conduit 4, second conduit 5, and glue spraying pipe 6 are internally connected. The nozzles 7 are arranged at equal intervals, and the bottom of the nozzles 7 is higher than the top of the top conveyor belt 13. The front and rear ends of the glue spraying pipe 6 are fixedly connected to the front and rear ends of the top housing 16, respectively. The radar liquid level sensor 10 passes through the top of the glue tank 2 and extends into the interior. The radar liquid level sensor 10, the audible and visual alarm 11, and the PLC controller 12 are electrically connected to facilitate monitoring of the remaining glue amount. Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, the radar liquid level sensor 10 on the sensor mounting base 9 keeps monitoring the remaining amount of glue in the glue tank 2. When the glue level is lower than the preset threshold, the PLC controller 12 controls the audible and visual alarm 11 to sound an alarm, reminding the staff to replenish the glue in time.
[0018] Four sets of electric cylinders 22 are installed on the right side of the bottom of the bottom housing 1. A base paper support plate 20 is set above the electric cylinders 22. Four sets of weighing sensors 21 are fixedly connected to the bottom of the base paper support plate 20. The output end of the electric cylinder 22 is fixedly connected to the bottom of the weighing sensor 21. The PLC controller 12, the weighing sensor 21, and the electric cylinder 22 are electrically connected to facilitate the lifting of the base paper. Specifically, such as Figure 1 and Figure 4 As shown, the base paper is placed on the base paper tray 20. The weighing sensor 21 senses the weight on the base paper tray 20 in real time. As the weight decreases, the electric cylinder 22 gradually extends to ensure that the feeder 19 grips the base paper. When the weight decreases to a preset threshold, the electric cylinder 22 retracts to bring the base paper tray 20 to its lowest position.
[0019] A pressure block 23 is fixedly connected to the right side of the bottom of the base paper tray 20, and a conveyor belt support 26 is fixedly connected to the right side of the bottom housing 1. A base paper conveyor belt 24 is installed at the top of the conveyor belt support 26, and a pressure switch 25 is provided at the bottom left side of the base paper conveyor belt 24. The positions of the pressure block 23 and the base paper conveyor belt 24 are corresponding. The PLC controller 12, the base paper conveyor belt 24, and the pressure switch 25 are electrically connected to facilitate the replenishment of base paper. Specifically, such as Figure 4 and Figure 5 As shown, as the base paper tray 20 is lowered to its lowest position, its top is flush with the top of the base paper conveyor belt 24, the pressure block 23 presses on the pressure switch 25, and the base paper conveyor belt 24 is then started, conveying the base paper placed on it to the base paper tray 20.
[0020] Working principle: When using this utility model, firstly, the base paper tray 20 lifts the base paper, the feeder 19 grabs the base paper and puts it onto the top conveyor belt 13, the glue delivery pump 3 draws out the glue from the glue tank 2 and pumps it to the glue spraying pipe 6, the nozzle 7 at the bottom of the glue spraying pipe 6 sprays the glue downwards to cover the surface of the base paper, the face paper slides down along the face paper slide 17 under the conveyor mechanism, and is guided by the guide roller 15 to close with the base paper and enter the subsequent pressure conveyor belt for further pressing. The radar liquid level sensor 10 on the sensor fixing seat 9 keeps monitoring the glue level in the glue tank 2. When the glue level is lower than the preset threshold, the PLC controller 12 controls the sound and light alarm 11 to sound an alarm to remind the staff to replenish it in time. The base paper is placed on the base paper tray 20. The weighing sensor 21 senses the weight on the base paper tray 20 in real time. As the weight decreases, the electric cylinder 22 gradually extends to ensure that the feeder 19 can grip the base paper. When the weight decreases to a preset threshold, the electric cylinder 22 retracts to bring the base paper tray 20 to its lowest position. As the base paper tray 20 is lowered to its lowest position, its top is flush with the top of the base paper conveyor belt 24. The pressure block 23 presses against the pressure switch 25, and the base paper conveyor belt 24 is then activated to transport the base paper placed on it to the base paper tray 20.
[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A smart high-speed laminating machine with glue balance monitoring and alarm, comprising a bottom housing (1), characterized in that: A PLC controller (12) is fixedly connected to the left side of the bottom housing (1). A top conveyor belt (13) is installed on the left side of the top of the bottom housing (1). Roller fixing frames (14) are fixedly connected to the front and rear ends of the top left side of the bottom housing (1). Multiple sets of guide rollers (15) are arranged between the two sets of roller fixing frames (14). A top housing (16) is fixedly connected to the right side of the top of the bottom housing (1). A paper slide (17) is provided at the top of the top housing (16). Multiple sets of upper limit rollers (18) are movably connected between the front and rear ends inside the paper slide (17). A feeder is installed inside the top housing (16). (19) Four sets of electric cylinders (22) are installed on the right side of the bottom end of the bottom housing (1). A base paper tray (20) is provided above the electric cylinders (22). Four sets of weighing sensors (21) are fixedly connected to the bottom end of the base paper tray (20). A pressure block (23) is fixedly connected to the right side of the bottom of the base paper tray (20). A conveyor belt support (26) is fixedly connected to the right side of the bottom housing (1). A base paper conveyor belt (24) is installed at the top of the conveyor belt support (26). A pressure switch (25) is provided at the bottom left side of the base paper conveyor belt (24). A glue application component that can monitor the glue balance is provided inside the bottom housing (1). The gluing assembly includes a glue tank (2), which is fixedly connected to the left side of the bottom of the bottom housing (1). A glue delivery pump (3) is fixedly connected to the right side of the top of the glue tank (2). A first conduit (4) is movably connected between the glue tank (2) and the glue delivery pump (3). A glue spraying pipe (6) is provided between the front and rear ends of the top housing (16). A second conduit (5) is movably connected between the glue delivery pump (3) and the glue spraying pipe (6). Multiple sets of nozzles (7) are fixedly connected to the bottom of the glue spraying pipe (6). A glue inlet (8) is provided on the left side of the top of the glue tank (2). A sensor mounting base (9) is fixedly connected to the middle position of the top of the glue tank (2). A radar liquid level sensor (10) is fixedly connected inside the sensor mounting base (9). An audible and visual alarm (11) is fixedly connected to the bottom of the PLC controller (12).
2. The intelligent high-speed laminating machine with glue balance monitoring and alarm as described in claim 1, characterized in that: The glue tank (2), glue delivery pump (3), first conduit (4), second conduit (5), and glue spray pipe (6) are internally connected, and the spray nozzles (7) are arranged at equal intervals.
3. The intelligent high-speed laminating machine with glue balance monitoring and alarm according to claim 1, characterized in that: The bottom of the nozzle (7) is higher than the top of the top conveyor belt (13), and the front and rear ends of the glue spray tube (6) are fixedly connected to the front and rear ends inside the top housing (16), respectively.
4. The intelligent high-speed laminating machine with glue balance monitoring and alarm according to claim 1, characterized in that: The radar level sensor (10) penetrates the top of the glue tank (2) and extends into it. The radar level sensor (10), the audible and visual alarm (11), and the PLC controller (12) are electrically connected.
5. The intelligent high-speed laminating machine with glue balance monitoring and alarm according to claim 1, characterized in that: The output end of the electric cylinder (22) and the bottom end of the weighing sensor (21) are fixedly connected, and the PLC controller (12), the weighing sensor (21) and the electric cylinder (22) are electrically connected.
6. The intelligent high-speed laminating machine with glue balance monitoring and alarm according to claim 1, characterized in that: The positions of the pressure block (23) and the base paper conveyor belt (24) are corresponding, and the PLC controller (12), the base paper conveyor belt (24), and the pressure switch (25) are electrically connected.