Two-component glue quantitative packing machine
Patent Information
- Application Number
- CN202522515869.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0002]双组份分装机是一款能实现两种胶水从大包装分装到小包装针筒的设备,通过适当方式加压,可以处理低至中等粘度含有一定填料的环氧树脂、聚氨酯和硅胶等胶水包装分装,现有的双组分的分装机上的供胶装置多采用气压式供胶,供胶压力波动较大,导致出胶流量不均匀,直接影响后续定量精度,而且目前对于双组分的胶筒的定量结构都是固定配比结构,无法满足不同配比范围的调节需求
[0011]与现有技术相比,本申请的一种双组分胶水定量分装机,整体结构紧凑,后侧集中布置供胶系统,节省布局空间,前侧能够同时进行双组份的出胶作业,并配合压塞模组,进行胶水的分装密封作业,本申请采用压盘式的供胶装置,压盘下行过程中持续施加压力,将胶水从底部进胶口强制挤出至第一定量泵上后再流入至分胶装置内,压盘配合定量泵实现大流量且精密的定量出胶,且胶桶内底部的胶液的残留量较少,避免胶料的浪费,另外,本申请的分胶装置上设有两组定量注胶机构,两个气缸带动单独的注胶阀下移,使两个注胶管下移插入至胶筒上对应的开口位置分别对A胶和B胶进行灌胶,可通过控制气缸活塞的位置从而控制注胶管下降的高度,并配合注胶阀以实现对A胶和B胶不同比例的定量灌装作业,让胶水的分装通用性更强。
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Figure CN224829746U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of glue dispensing equipment, specifically a two-component glue quantitative dispensing machine. Background Technology
[0002] A two-component dispensing machine is a device that can dispense two types of adhesives from large packages into small syringes. By applying pressure in an appropriate manner, it can process and dispense low to medium viscosity adhesives containing certain fillers, such as epoxy resin, polyurethane, and silicone. Existing two-component dispensing machines mostly use pneumatic dispensing devices, which result in large fluctuations in dispensing pressure, leading to uneven dispensing flow and directly affecting the subsequent quantitative accuracy. Moreover, the current quantitative structure of two-component syringes is a fixed ratio structure, which cannot meet the adjustment needs of different ratio ranges. Utility Model Content
[0003] The purpose of this invention is to provide a two-component adhesive quantitative dispensing machine to solve the technical problems in the background art.
[0004] To achieve the aforementioned objectives, this utility model provides the following technical solution:
[0005] A two-component adhesive metering and dispensing machine includes a frame. A worktable extends outward from the front of the frame. At least one dispensing and sealing module is located above the worktable. The dispensing and sealing module includes a dispensing device and a stopper device, both of which are fixedly mounted to the frame. Two identical pressure plate-type adhesive supply devices, namely a first adhesive supply device and a second adhesive supply device, are provided on the rear side of the frame. The first and second adhesive supply devices supply adhesive to the dispensing device. The dispensing device includes a first mounting plate. Two identical metering dispensing mechanisms, namely a first metering dispensing mechanism and a second metering dispensing mechanism, are located above the first mounting plate. The first and second metering dispensing mechanisms are mounted side-by-side on the first mounting plate. The first and second metering dispensing mechanisms are connected to the first and second adhesive supply devices via pipes. A first positioning component for placing a glue cartridge is located below the first metering dispensing mechanism. The first positioning component is fixedly mounted to the first mounting plate.
[0006] The first glue supply device includes a first material barrel, two sets of first pressure plate cylinders, a first metering motor, and a first pressure plate. The two sets of first pressure plate cylinders are installed vertically at the front and rear ends of the first material barrel. The drive shafts of the two sets of first pressure plate cylinders are linked by a first horizontal plate. The first metering motor is fixed on the first horizontal plate. The first pressure plate slides up and down inside the first material barrel. The first metering motor is driven and installed below a first metering pump. The bottom end of the first metering pump is installed and connected to the first pressure plate. A first glue inlet is provided at the axial center of the first pressure plate. A second glue inlet is provided on the first metering pump and connected to it. A glue supply port on the first metering pump is connected to a first metering glue injection mechanism through a pipe for glue material transportation.
[0007] The first quantitative dispensing mechanism includes a first dispensing cylinder, a first adjusting screw, a first adjusting nut, and a first dispensing valve. The first dispensing cylinder is mounted vertically on the upper part of a first mounting plate. The first adjusting screw is located on one side of the first dispensing cylinder. The drive shaft of the first dispensing cylinder is fixedly mounted to the first dispensing valve via a first connecting block. The first adjusting nut is threadedly connected to the first adjusting screw. A first sensing device is installed on the first adjusting nut to detect the position of the piston rod inside the first dispensing cylinder. The outlet of the first dispensing valve is connected to a first dispensing tube for dispensing dispensing into the glue cylinder.
[0008] The first positioning component includes a first positioning platform and a second positioning platform. The first positioning platform and the second positioning platform are mounted on a first mounting plate at an interval. The first positioning platform is provided with a first positioning through hole that matches the outer shape of the rubber tube. The first positioning through hole is an open structure and passes through the upper and lower end faces of the first positioning platform. The second positioning platform is provided with a recessed first support groove, which is used to support the bottom of the rubber tube.
[0009] The compression device includes a second mounting plate. From top to bottom, the second mounting plate comprises a first compression cylinder, a second compression cylinder, a compression drive plate, a pressure column, and a second positioning component for positioning the rubber cartridge. The first compression cylinder is fixed to the second mounting plate. A first slide with a frame structure is mounted below the drive shaft of the first compression cylinder. The first slide is slidably connected to the second mounting plate. The first compression cylinder drives the first slide to slide up and down. The second compression cylinder is fixed inside the first slide. The drive shaft of the second compression cylinder is mounted to the compression drive plate, which is located inside the first slide. The pressure column is below the first slide, and its top is fixedly mounted to the compression drive plate. The second positioning component is below the pressure column and fixedly mounted to the second mounting plate.
[0010] The second positioning component includes a third positioning platform and a fourth positioning platform, which are arranged vertically, with the third positioning platform above the fourth positioning platform. The third positioning platform has a second positioning through hole that matches the outer shape of the glue tube. The second positioning through hole is an open structure that penetrates the upper and lower end faces of the third positioning platform. The fourth positioning platform has a recessed second support groove for supporting the bottom of the glue tube. Above the third positioning platform is a guide plate for placing the glue stopper. The guide plate has two sets of identical third positioning through holes that communicate with the glue injection port on the glue tube.
[0011] Compared with existing technologies, the two-component adhesive metering and dispensing machine of this application has a compact overall structure. The adhesive supply system is centrally arranged at the rear, saving layout space. The front can simultaneously perform two-component adhesive dispensing operations and, together with the stopper module, perform adhesive dispensing and sealing operations. This application adopts a pressure plate type adhesive supply device. During the downward movement of the pressure plate, continuous pressure is applied to force the adhesive from the bottom inlet to the first metering pump and then flow into the dispensing device. The pressure plate and the metering pump achieve high-flow and precise metering dispensing, and the amount of adhesive residue at the bottom of the glue tank is small, avoiding adhesive waste. In addition, the dispensing device of this application is equipped with two sets of metering injection mechanisms. Two cylinders drive individual injection valves to move downward, so that two injection tubes move down and insert into the corresponding opening positions on the glue cylinder to fill the A and B components respectively. The height of the injection tube descent can be controlled by controlling the position of the cylinder piston, and with the injection valve, metering and filling operations of different proportions of A and B components can be achieved, making the adhesive dispensing more versatile. Attached Figure Description
[0012] Figure 1 : A three-dimensional structural schematic diagram of this application;
[0013] Figure 2 Another perspective view of the structure of this application;
[0014] Figure 3 : Front view of the first glue supply device;
[0015] Figure 4 : Longitudinal sectional view of the first pressure plate;
[0016] Figure 5 : 3D structural diagram of the glue separation device;
[0017] Figure 6 Side view of the glue separating device;
[0018] Figure 7 : 3D structural diagram of the plugging device;
[0019] Figure 8 : Three-dimensional structural diagram of the plugging device from another direction. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0021] Specific Implementation Example 1: Please refer to Figures 1 to 8 In this embodiment of the present invention, a two-component adhesive quantitative dispensing machine includes a frame 1. A workbench 2 is installed extending outward from the front side of the frame 1. At least one dispensing sealing module is located above the workbench 2. In this embodiment, two sets of dispensing sealing modules with identical structures are provided above the workbench 2. The two sets of dispensing sealing modules are arranged on the left and right sides of the workbench 2. A control panel 19 is provided between the two sets of dispensing sealing modules for adjusting various parameters of the equipment. The two sets of dispensing sealing modules are designed for dispensing adhesive cartridges of different capacities. The corresponding dispensing sealing module is selected according to the capacity of the adhesive cartridge. The dispensing sealing module includes a dispensing device 5 and a pressing device 10. Both the dispensing device 5 and the pressing device 10 are fixedly installed on the frame 1. Two sets of dispensing sealing modules are provided on the rear side of the frame 1. The two glue supply devices are identical pressure plate type, namely the first glue supply device 3 and the second glue supply device 4. The first glue supply device 3 and the second glue supply device 4 supply glue to the glue dispensing device 5. The glue dispensing device 5 includes a first mounting plate 6. Two sets of quantitative glue dispensing mechanisms with identical structures are provided on the top of the first mounting plate 6, namely the first quantitative glue dispensing mechanism 7 and the second quantitative glue dispensing mechanism 8. The first quantitative glue dispensing mechanism 7 and the second quantitative glue dispensing mechanism 8 are installed side by side on the first mounting plate 6. The first quantitative glue dispensing mechanism 7 and the second quantitative glue dispensing mechanism 8 are respectively connected to the first glue supply device 3 and the second glue supply device 4 through pipes. The first positioning component 9 for placing the glue cylinder is provided below the first quantitative glue dispensing mechanism 7. The first positioning component 9 is fixedly installed on the first mounting plate 6.
[0022] The first glue supply device 3 of this application includes a first material tank 301, two sets of first pressure plate 304 cylinders 302, a first metering motor 303, and a first pressure plate 304. The two sets of first pressure plate 304 cylinders 302 are installed vertically at the front and rear ends of the first material tank 301. The drive shafts of the two sets of first pressure plate 304 cylinders 302 are linked by a first horizontal plate 307. The first metering motor 303 is fixed on the first horizontal plate 307. The first pressure plate 304 slides up and down inside the first material tank. The first metering motor 303 is driven and installed below a first metering pump 306. The bottom end of the first metering pump 306 is installed and connected to the first pressure plate 304. A first glue inlet 304-1 is provided at the axial position of the first pressure plate 304, and a second glue inlet is provided on the first metering pump 306. 306-1 is connected to it. The first metering pump 306 is equipped with a glue inlet and is connected to the first metering glue dispensing mechanism 7 through a pipe for glue conveying. A sealing gasket 305 is installed on the outer side of the first pressure plate 304 near the material cylinder and is tightly fitted to the barrel wall. When performing glue dispensing operation, the bottom end face of the first pressure plate 304 is always in contact with the glue surface in the first material barrel 301 and is pressed against the glue surface. The first pressure plate 304, the sealing gasket 305 and the first material barrel 301 form a sealed space. Under the drive of the cylinder 302 of the first pressure plate 304, the glue in the first material barrel enters the first glue inlet 304-1. Under the drive of the first metering motor 303, the first metering pump 306 is rotated, and the glue in the first glue inlet 304-1 is transported to the first metering glue dispensing mechanism 7 through the pipe.
[0023] The first quantitative dispensing mechanism 7 of this application includes a first dispensing cylinder 701, a first adjusting screw 702, a first adjusting nut 703, and a first dispensing valve 705. The first dispensing cylinder 701 is installed vertically on the upper part of the first mounting plate 6. The first adjusting screw 702 is on one side of the first dispensing cylinder 701. The drive shaft of the first dispensing cylinder 701 is fixedly installed to the first dispensing valve 705 through a first connecting block 707. The first adjusting nut 703 is threadedly connected to the first adjusting screw 702. A first sensing device 704 is installed on the first adjusting nut 703 to detect the position of the piston rod inside the first dispensing cylinder 701. The outlet of the first dispensing valve 705 is connected to a first dispensing tube 706 for dispensing dispensing into the glue cylinder. The first sensing device 704 uses an existing magnetic sensor to monitor the position of the piston rod. When the piston rod in the first dispensing cylinder 701 moves, the first sensing device 704 senses the position of the piston rod in the cylinder. When it senses a specific set position, the first dispensing cylinder 701 retracts the piston rod, so that the material injected into the glue tube reaches the set value. When it is necessary to change the amount of material in the glue tube, it is only necessary to rotate the first adjusting screw 702 to adjust the position of the first sensing device 704. The second quantitative dispensing mechanism 8 has the same structure and working principle as the first quantitative dispensing mechanism 7, so it will not be described again. The dispensing amount of the first quantitative dispensing mechanism 7 and the second quantitative dispensing mechanism 8 can be adjusted according to the requirements.
[0024] The first positioning component 9 includes a first positioning platform 901 and a second positioning platform 902. The first positioning platform 901 and the second positioning platform 902 are mounted on the first mounting plate 6 at an interval. The first positioning platform 901 is provided with a first positioning through hole 901-1 that matches the outer shape of the rubber tube. The first positioning through hole 901-1 is an open structure and it penetrates the upper and lower end faces of the first positioning platform 901. The second positioning platform 902 is provided with a recessed first support groove 902-1, which is used to support the bottom of the rubber tube.
[0025] The compression device 10 includes a second mounting plate 11. From top to bottom, the second mounting plate 11 consists of a first compression cylinder 12, a second compression cylinder 13, a compression drive plate 18, a compression column 14, and a second positioning component 15 for positioning the rubber cartridge. The first compression cylinder 12 is fixed on the second mounting plate 11. A first slide 17 with a frame structure is mounted below the drive shaft of the first compression cylinder 12. The first slide 17 is slidably connected to the second mounting plate 11. The first compression cylinder 12 drives the first slide 17 to slide up and down. The second compression cylinder 13 is fixed inside the first slide 17. The drive shaft of the second compression cylinder 13 is mounted to the compression drive plate 18, which is located inside the first slide 17. The compression column 14 is below the first slide 17, and its top is fixedly mounted to the compression drive plate 18. The second positioning component 15 is below the compression column 14 and fixedly mounted to the second mounting plate 11.
[0026] The second positioning component 15 includes a third positioning platform 1501 and a fourth positioning platform 1502. The third positioning platform 1501 and the fourth positioning platform 1502 are arranged vertically, with the third positioning platform 1501 above the fourth positioning platform 1502. The third positioning platform 1501 is provided with a second positioning through hole 1501-1 that matches the outer shape of the glue tube. The second positioning through hole 1501-1 is an open structure and passes through the upper and lower end faces of the third positioning platform 1501. The fourth positioning platform 1502 is provided with a recessed second support groove 1502-1 for supporting the bottom of the glue tube. A guide plate 16 for placing the glue stopper is provided above the third positioning platform 1501. The guide plate 16 is provided with two sets of identical third positioning through holes 1601 that communicate with the glue injection port on the glue tube.
[0027] The working principle of this utility model is as follows: When using it, first confirm and check the remaining amount in the first glue supply device 3 and the second glue supply device 4. Select the appropriate dispensing sealing module according to the capacity of the glue cartridge, and connect and check it with the pipeline. After confirmation, it can be used normally. When using it, the glue dispensing device 5 can transport the glue in the first glue supply device 3 and the second glue supply device 4 to the corresponding glue dispensing valve through the pipeline, and inject the glue into the empty glue cartridge through the two-component glue injection valve. After injection, the glue cartridge after injection is placed directly into the second positioning component 15 on the pressure plug device 10, and the pressure plug device 10 performs the sealing operation.
[0028] Compared with existing technologies, the two-component adhesive metering and dispensing machine of this application has a compact overall structure. The adhesive supply system is centrally arranged at the rear, saving layout space. The front can simultaneously perform two-component adhesive dispensing operations and, together with the stopper module, perform adhesive dispensing and sealing operations. This application adopts a pressure plate type adhesive supply device. During the downward movement of the pressure plate, continuous pressure is applied to force the adhesive from the bottom inlet to the first metering pump and then flow into the dispensing device. The pressure plate and the metering pump achieve high-flow and precise metering dispensing, and the amount of adhesive residue at the bottom of the glue tank is small, avoiding adhesive waste. In addition, the dispensing device of this application is equipped with two sets of metering injection mechanisms. Two cylinders drive individual injection valves to move downward, so that two injection tubes move down and insert into the corresponding opening positions on the glue cylinder to fill the A and B components respectively. The height of the injection tube descent can be controlled by controlling the position of the cylinder piston, and with the injection valve, metering and filling operations of different proportions of A and B components can be achieved, making the adhesive dispensing more versatile.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the foregoing exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A two-component adhesive dispensing machine, characterized in that: The device includes a frame, with a worktable extending outward from the front side of the frame. At least one dispensing and sealing module is located above the worktable. Each dispensing and sealing module includes a dispensing device and a pressure-pressing device, both of which are fixedly mounted to the frame. Two identical pressure-plate type glue supply devices, a first glue supply device and a second glue supply device, are located at the rear of the frame. The first and second glue supply devices supply glue to the dispensing device. The dispensing device includes a first mounting plate. Above the first mounting plate are two identical quantitative glue injection mechanisms, a first quantitative glue injection mechanism and a second quantitative glue injection mechanism. These mechanisms are mounted side-by-side on the first mounting plate. The first and second quantitative glue injection mechanisms are connected to the first and second glue supply devices via pipes. Below the first quantitative glue injection mechanism is a first positioning component for placing a glue cartridge, which is fixedly mounted to the first mounting plate.
2. The two-component adhesive dispensing machine according to claim 1, characterized in that: The first glue supply device includes a first material barrel, two sets of first pressure plate cylinders, a first metering motor, and a first pressure plate. The two sets of first pressure plate cylinders are installed vertically at the front and rear ends of the first material barrel. The drive shafts of the two sets of first pressure plate cylinders are linked by a first horizontal plate. The first metering motor is fixed on the first horizontal plate. The first pressure plate slides up and down inside the first material barrel. The first metering motor is driven and installed below a first metering pump. The bottom end of the first metering pump is installed and connected to the first pressure plate. A first glue inlet is provided at the axial center of the first pressure plate. A second glue inlet is provided on the first metering pump and connected to it. A glue supply port on the first metering pump is connected to a first metering glue injection mechanism through a pipe for glue material transportation.
3. The two-component adhesive dispensing machine according to claim 2, characterized in that: The first quantitative dispensing mechanism includes a first dispensing cylinder, a first adjusting screw, a first adjusting nut, and a first dispensing valve. The first dispensing cylinder is mounted vertically on the upper part of a first mounting plate. The first adjusting screw is located on one side of the first dispensing cylinder. The drive shaft of the first dispensing cylinder is fixedly mounted to the first dispensing valve via a first connecting block. The first adjusting nut is threadedly connected to the first adjusting screw. A first sensing device is installed on the first adjusting nut to detect the position of the piston rod inside the first dispensing cylinder. The outlet of the first dispensing valve is connected to a first dispensing tube for dispensing dispensing into the glue cylinder.
4. The two-component adhesive dispensing machine according to claim 3, characterized in that: The first positioning component includes a first positioning platform and a second positioning platform. The first positioning platform and the second positioning platform are mounted on a first mounting plate at an interval. The first positioning platform is provided with a first positioning through hole that matches the outer shape of the rubber tube. The first positioning through hole is an open structure and passes through the upper and lower end faces of the first positioning platform. The second positioning platform is provided with a recessed first support groove, which is used to support the bottom of the rubber tube.
5. A two-component adhesive dispensing machine according to claim 4, characterized in that: The compression device includes a second mounting plate. From top to bottom, the second mounting plate comprises a first compression cylinder, a second compression cylinder, a compression drive plate, a pressure column, and a second positioning component for positioning the rubber cartridge. The first compression cylinder is fixed to the second mounting plate. A first slide with a frame structure is mounted below the drive shaft of the first compression cylinder. The first slide is slidably connected to the second mounting plate. The first compression cylinder drives the first slide to slide up and down. The second compression cylinder is fixed inside the first slide. The drive shaft of the second compression cylinder is mounted to the compression drive plate, which is located inside the first slide. The pressure column is below the first slide, and its top is fixedly mounted to the compression drive plate. The second positioning component is below the pressure column and fixedly mounted to the second mounting plate.
6. A two-component adhesive dispensing machine according to claim 5, characterized in that: The second positioning component includes a third positioning platform and a fourth positioning platform, which are arranged vertically, with the third positioning platform above the fourth positioning platform. The third positioning platform has a second positioning through hole that matches the outer shape of the glue tube. The second positioning through hole is an open structure that penetrates the upper and lower end faces of the third positioning platform. The fourth positioning platform has a recessed second support groove for supporting the bottom of the glue tube. Above the third positioning platform is a guide plate for placing the glue stopper. The guide plate has two sets of identical third positioning through holes that communicate with the glue injection port on the glue tube.