A segmental saccharifying device for camellia sinensis

Abstract

The utility model relates to the field of wild tea beer processing technology, specifically disclose a kind of wild tea beer subsection sugar outlet device, including: subsection sugar outlet device ontology, the top of the back of subsection sugar outlet device ontology is fixedly connected with positioning plate, one side of subsection sugar outlet device ontology top is fixedly connected with filter cavity, the bottom of filter cavity inboard wall is fixedly connected with two support rings, the top of support ring is connected with first filter plate, the above of first filter plate is provided with positioning rod, the inner bottom wall of adjusting cavity is fixedly connected with hydraulic telescopic rod, the output of hydraulic telescopic rod is fixedly connected with down bar, the bottom of down bar is connected with second filter plate;The utility model is through the collocation use of support ring, first filter plate, filter cavity, positioning rod, down bar, hydraulic telescopic rod and first connecting shaft, so that the wort after subsection sugar outlet process can be filtered to the residue contained in its interior quickly, it is simple and quick to operate, greatly shorten filtration time, further improve equipment utilization.

Description

Technical Field

[0001] This utility model belongs to the field of wild tea beer processing technology, specifically relating to a segmented sugar extraction device for wild tea beer. Background Technology

[0002] Wild tea beer is an innovative beverage that combines high-mountain wild tea or specialty tea varieties with traditional beer brewing techniques. The production process of wild tea beer involves a staged sugar extraction process. Staged sugar extraction is a method of precisely controlling the conversion of starch in malt into sugar by controlling the saccharification temperature and time in stages. This aims to optimize the flavor fusion of tea and beer, while simultaneously improving the fermentation characteristics and quality stability of the beer. Staged sugar extraction requires sequentially completing steps such as protein rest, saccharification, and enzyme inactivation. After these steps, the beer needs to stand for 20 to 30 minutes to allow any remaining residue to settle. This extends the production cycle. For some large breweries, this residue settling method significantly prolongs the wort production time per batch, thus reducing equipment utilization and limiting its application. Utility Model Content

[0003] The purpose of this invention is to provide a segmented sugar dispensing device for wild tea beer, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A segmented sugar dispensing device for wild tea beer includes: a segmented sugar dispensing device body; a positioning plate fixedly connected to the top of the back of the segmented sugar dispensing device body; a filter chamber fixedly connected to one side of the top of the segmented sugar dispensing device body; two support rings fixedly connected to the bottom of the inner sidewall of the filter chamber; a first filter plate connected to the top of the support rings; a positioning rod disposed above the first filter plate; an adjustment chamber fixedly connected to the back of the positioning plate; a hydraulic telescopic rod fixedly connected to the bottom wall of the adjustment chamber; a downward pressing rod fixedly connected to the output end of the hydraulic telescopic rod; and a second filter plate connected to the bottom end of the downward pressing rod.

[0006] Preferably, a sealing cap is threaded to the top of the inner wall of the filter chamber, and handles are fixedly connected to both sides of the top of the sealing cap.

[0007] Preferably, a first connecting shaft is fixedly connected to the middle of the top of the first filter plate, and the surface of the first connecting shaft is threaded to the inside of the positioning rod.

[0008] Preferably, a second connecting shaft is fixedly connected to the middle of the top of the second filter plate, and the surface of the second connecting shaft is threaded to the inside of the pressure rod.

[0009] Preferably, the second connecting shaft has a through hole inside, and the surface of the positioning rod passes through the inside of the through hole.

[0010] Preferably, a discharge pipe is fixed to the bottom end of the surface of the filter chamber and extends through it, and a control valve is fixedly connected to the surface of the discharge pipe.

[0011] Preferably, a control panel is fixedly connected to one side of the surface of the segmented sugar dispensing device, and the control panel is electrically connected to the segmented sugar dispensing device body, the hydraulic telescopic rod and the control valve respectively.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) This utility model uses a hydraulic telescopic rod to drive the second filter plate downward to squeeze the wort, and uses mechanical pressure to accelerate the rapid separation of residue and liquid. This process can be completed in just a few minutes, reducing the production time of a single batch of wort by 30%-50%, greatly improving equipment utilization. It is especially suitable for the high production capacity requirements of large breweries. The first filter plate and the second filter plate form a graded filtration system. The second filter plate presses down to directly press large particles of residue onto the surface of the first filter plate, avoiding residue suspension or clogging of filter holes. At the same time, the first filter plate further intercepts fine particles to ensure the clarity of the wort and reduce the burden of subsequent filtration processes. The positioning rod contains a counterweight to ensure the stability of the first filter plate during the up and down movement of the second filter plate.

[0014] (2) After the filtration work is completed, the staff can take out the first and second filter plates in time, clean or replace them immediately, and the disassembly method is simple, which facilitates the maintenance of the equipment and greatly shortens the downtime for equipment maintenance. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 This is a cross-sectional view of the first filter plate of this utility model;

[0017] Figure 3 This is a cross-sectional view of the support ring of this utility model;

[0018] Figure 4 This is a cross-sectional view of the hydraulic telescopic rod of this utility model;

[0019] Figure 5 This is a perspective view of the positioning rod of this utility model;

[0020] In the diagram: 1. Segmented sugar dispensing device body; 2. Positioning plate; 3. Filter chamber; 4. Support ring; 5. First filter plate; 6. Positioning rod; 7. Adjustment chamber; 8. Hydraulic telescopic rod; 9. Pressing rod; 10. Second filter plate; 11. Sealing cover; 12. First connecting shaft; 13. Second connecting shaft; 14. Discharge pipe; 15. Through hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1:

[0023] Please see Figures 1 to 5 As shown, a segmented sugar dispensing device for wild tea beer includes a segmented sugar dispensing device body 1. A positioning plate 2 is fixedly connected to the top of the back of the segmented sugar dispensing device body 1. A filter chamber 3 is fixedly connected to one side of the top of the segmented sugar dispensing device body 1. Two support rings 4 are fixedly connected to the bottom of the inner wall of the filter chamber 3. A first filter plate 5 is connected to the top of the support rings 4. A positioning rod 6 is provided above the first filter plate 5. An adjustment chamber 7 is fixedly connected to the back of the positioning plate 2. A hydraulic telescopic rod 8 is fixedly connected to the bottom wall of the adjustment chamber 7. A pressing rod 9 is fixedly connected to the output end of the hydraulic telescopic rod 8. A second filter plate 10 is connected to the bottom end of the pressing rod 9.

[0024] The segmented sugar dispensing device body 1 contains a pipe connected to the interior of the filter chamber 3, facilitating the delivery of liquid into it. The segmented sugar dispensing device body 1 is existing technology and will not be described in detail. The positioning plate 2 secures the adjusting chamber 7 to its back. The filter chamber 3 filters out any remaining solid residue after the segmented sugar dispensing process. The support ring 4 provides support for the first filter plate 5. The first filter plate 5 and the second filter plate 10 filter out any residue in the liquid after the segmented sugar dispensing process. The upper second filter plate 10... The downward pressure causes the residue inside to fall rapidly. The positioning rod 6 allows the pressing rod 9 to fit onto its surface during descent, ensuring that the positioning rod 6 does not affect the second filter plate 10 when it descends. The pressing rod 9 has a hollow design, which facilitates its fit onto the surface of the positioning rod 6 when it is pressed down. The hydraulic telescopic rod 8 provides a certain pushing force for the up and down movement of the pressing rod 9. The filter pore diameter of the first filter plate 5 is smaller than that of the second filter plate 10, allowing it to filter smaller residues. The positioning rod 6 is made of stainless steel and contains a counterweight to ensure stability during filtration.

[0025] A sealing cap 11 is threadedly connected to the top of the inner wall of the filter chamber 3, and handles are fixedly connected to both sides of the top of the sealing cap 11. The sealing cap 11 allows the filter chamber 3 to be opened, and the handles make it easy for operators to lift the sealing cap 11.

[0026] A first connecting shaft 12 is fixedly connected to the center of the top of the first filter plate 5, and the surface of the first connecting shaft 12 is threaded to the inside of the positioning rod 6. The surface of the first connecting shaft 12 is threaded to facilitate threaded connection with the positioning rod 6, making them connected as a whole, and also facilitating subsequent disassembly and replacement of the first filter plate 5.

[0027] A second connecting shaft 13 is fixedly connected to the middle of the top of the second filter plate 10, and the surface of the second connecting shaft 13 is threaded to the inside of the lower pressure rod 9. The surface of the second connecting shaft 13 is threaded and threaded to the inner wall of the lower pressure rod 9, so that the second filter plate 10 can move up and down together with the lower pressure rod 9.

[0028] The second connecting shaft 13 has a through hole 15 inside, and the surface of the positioning rod 6 passes through the inside of the through hole 15. The through hole 15 makes it easy for the pressing rod 9 to pass through the surface of the positioning rod 6 when it drives the second filter plate 10 to descend, so that the positioning rod 6 does not affect the descent of the second filter plate 10.

[0029] A discharge pipe 14 is fixed to and passes through the bottom of the surface of the filter chamber 3, and a control valve is fixedly connected to the surface of the discharge pipe 14. The discharge pipe 14 allows the filtered liquid to be discharged, and the control valve controls the closing of the discharge pipe 14.

[0030] A control panel is fixedly connected to one side of the surface of the segmented sugar dispensing device body 1, and the control panel is electrically connected to the segmented sugar dispensing device body 1, the hydraulic telescopic rod 8 and the control valve respectively.

[0031] The working principle of this utility model is as follows: The operator delivers the wort, which has undergone a segmented sugar extraction process, into the filter chamber 3. After a certain amount has been delivered, the operator stops the delivery and then controls the hydraulic telescopic rod 8. The output end of the hydraulic telescopic rod 8 drives the lowering rod 9 downwards. At this time, the bottom end of the lowering rod 9 drives the second filter plate 10 downwards, causing the residue in the liquid to be squeezed downwards until it reaches the first filter plate 5. The residue is then blocked. The operator then opens the control valve, and the liquid is discharged to the outside through the discharge pipe 14. The operator can then collect the liquid using a corresponding collection device. Alternatively, the operator can control the hydraulic telescopic rod 8 to reciprocate, causing it to drive the lowering rod 9 and the second filter plate 10 downwards, thus compressing the liquid inside the filter chamber 3. More residue is pushed downwards, accelerating the filtration process. After the filter chamber 3 is used up, the operator unscrews the sealing cover 11. At this time, the operator controls the output end of the hydraulic telescopic rod 8 to drive the lowering rod 9 upwards, which then causes the second filter plate 10 to move upwards along with it until it is detached from the interior of the filter chamber 3. Then, the operator reaches into the interior of the filter chamber 3 to lift the positioning rod 6 and then removes it to the outside, thus separating the first filter plate 5 from the filter chamber 3. The operator can also rotate the lowering rod 9 and the second filter plate 10 to separate the lowering rod 9 from the second connecting shaft 13. Rotating the positioning rod 6 can also separate it from the first connecting shaft 12, making it easier for the operator to clean or replace the first filter plate 5 and the second filter plate 10.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A segmented sugar dispensing device for wild tea beer, characterized in that, include: The segmented sugar dispensing device body (1) has a positioning plate (2) fixedly connected to the top of the back side of the segmented sugar dispensing device body (1). A filter chamber (3) is fixedly connected to one side of the top of the segmented sugar dispensing device body (1). Two support rings (4) are fixedly connected to the bottom of the inner side wall of the filter chamber (3). A first filter plate (5) is connected to the top of the support rings (4). A positioning rod (6) is provided above the first filter plate (5). An adjustment chamber (7) is fixedly connected to the back of the positioning plate (2). A hydraulic telescopic rod (8) is fixedly connected to the bottom wall of the adjustment chamber (7). A pressing rod (9) is fixedly connected to the output end of the hydraulic telescopic rod (8). A second filter plate (10) is connected to the bottom end of the pressing rod (9).

2. The segmented sugar dispensing device for wild tea beer according to claim 1, characterized in that: The top of the inner wall of the filter chamber (3) is threaded with a sealing cap (11), and handles are fixedly connected to both sides of the top of the sealing cap (11).

3. The segmented sugar dispensing device for wild tea beer according to claim 1, characterized in that: The first filter plate (5) is fixedly connected to the middle of the top of the first connecting shaft (12), and the surface of the first connecting shaft (12) is threaded to the inside of the positioning rod (6).

4. The segmented sugar dispensing device for wild tea beer according to claim 1, characterized in that: The second filter plate (10) is fixedly connected to the middle of the top of the second connecting shaft (13), and the surface of the second connecting shaft (13) is threaded to the inside of the pressure rod (9).

5. The segmented sugar dispensing device for wild tea beer according to claim 4, characterized in that: The second connecting shaft (13) has a through hole (15) inside, and the surface of the positioning rod (6) passes through the inside of the through hole (15).

6. The segmented sugar dispensing device for wild tea beer according to claim 1, characterized in that: The bottom end of the surface of the filter chamber (3) is fixed and a discharge pipe (14) is passed through it, and a control valve is fixedly connected to the surface of the discharge pipe (14).

7. The segmented sugar dispensing device for wild tea beer according to claim 6, characterized in that: A control panel is fixedly connected to one side of the surface of the segmented sugar dispensing device body (1), and the control panel is electrically connected to the segmented sugar dispensing device body (1), the hydraulic telescopic rod (8) and the control valve respectively.

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