Energy-saving fan special for dust treatment and purification

Abstract

The utility model relates to energy -conserving fan relevant technical field, especially a kind of energy -conserving fan special for dust treatment purification, including fixed bolster, fan body, air inlet, air outlet, dust collection box, discharge port, air inlet, dust filter unit, guide plate and waste collection box body.The utility model a kind of energy -conserving fan special for dust treatment purification, when fan body works, dust gas first enters into dust collection box inner chamber by air inlet, carries out filtration to dust gas by dust filter unit in dust collection box inner chamber, and filtered gas enters the air inlet of fan body by discharge port, to effectively avoid dust into fan body, and by dust filter unit in dust filter unit real-time dust removal in filtration filter component is carried out, effectively avoid dust adheres in filter unit, to effectively ensure the effect that dust filter unit carries out filtration to dust gas.

Description

Technical Field

[0001] This utility model relates to the technical field of energy-saving fans, and in particular to an energy-saving fan specifically designed for dust treatment and purification. Background Technology

[0002] Dust generation is unavoidable in industrial production processes, especially in industries such as mining, metallurgy, chemicals, and building materials. Dust not only pollutes the production environment but also poses a threat to the health of operators. Therefore, the collection and purification of dust is of paramount importance. Currently, commonly used dust treatment equipment is typically equipped with fans to extract dust-laden gases and deliver them to the purification system.

[0003] A related technology, CN212068144U, discloses an energy-saving fan for dust treatment and purification, comprising a movable box. The movable box has partitions fixedly connected to its inner cavity, and a movable plate is positioned between the two partitions. An electric push rod is fixedly connected to the top of the movable plate, with the end of the electric push rod away from the movable plate fixedly connected to the movable box. First sliders are fixedly connected to both sides of the movable plate. A first sliding groove is formed on one side of the partition to cooperate with the first sliders, and the first sliders are slidably connected to the first sliding groove. This invention, through the coordinated use of the movable box, partitions, movable plate, electric push rod, first sliders, first sliding groove, support legs, rollers, and through-slots, has the advantage of easy movement. It solves the problem that existing energy-saving fans are difficult to move, increasing the difficulty for operators to move them to the desired location, resulting in time and effort wasted and inconvenient for users.

[0004] Due to their inherent design characteristics, the dust treatment and purification fans mentioned above are not suitable for filtering the gas entering the fan, which easily leads to dust accumulation inside the fan, affecting its normal operation. Furthermore, during operation, these accumulated dust and impurities can cause wear and tear on internal components, increase the failure rate, and even cause the fan to jam or become blocked, affecting its working efficiency and even shortening its service life. Utility Model Content

[0005] This invention solves the problems in related technologies and proposes a dedicated energy-saving fan for dust treatment and purification. When the fan is operating, dusty gas enters the dust collection chamber through the inlet, and then passes through a dust filter unit for filtration, effectively preventing dust from entering the fan body. The filtered clean gas then enters the fan body's inlet through the outlet, ensuring that the fan body is not contaminated by dust. Simultaneously, the dust filter unit has a built-in dust removal component that can remove dust during the filtration process in real time, preventing dust adhesion from affecting the filtration effect, thus ensuring the overall high efficiency of the system.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: a dust treatment and purification energy-saving fan, including a fixed bracket, a fan body fixedly connected to the fixed bracket, an air inlet connected to one end of the fan body, an air outlet located at the other end of the fan body, a dust collection box connected to the air inlet of the fan body, an exhaust port located on the dust collection box relative to the air inlet, an air inlet located on the upper surface of the other side of the dust collection box, a dust filter unit located in the inner cavity of the dust collection box, a guide plate located on the lower surface of the dust filter unit, and a waste collection box located on the lower surface of the guide plate and slidably connected to the dust collection box. The dust filtration unit includes a filter assembly disposed in the inner cavity of the dust collection box and a dust removal assembly for cleaning impurities adhering to the filter assembly.

[0007] By adopting the above technical solution, when the fan body is working, dusty gas enters the inner cavity of the dust collection box through the air inlet, and then passes through the dust filter unit for filtration, effectively blocking dust from entering the fan body. The filtered clean gas enters the air inlet of the fan body through the exhaust port, ensuring that the fan body is not contaminated by dust. At the same time, the dust filter unit has a built-in dust removal component that can remove dust in real time during the filtration process, preventing dust adhesion from affecting the filtration effect, thereby ensuring the efficient operation of the entire system. The working principle and process can be summarized as follows: First, dusty gas enters through the air inlet, and after preliminary filtration by the filter unit, clean gas is discharged. The dust in the filtration process is cleaned in time by the dust removal component to maintain the optimal filtration state of the filter unit, ultimately achieving the purpose of effectively blocking dust from entering the fan, protecting the fan, and improving system efficiency.

[0008] As a preferred embodiment, the discharge port and the air inlet are connected by a connecting flange, and a sealing gasket is provided at the connection point.

[0009] By adopting the above technical solution, the filtered gas can be easily drawn into the fan body through the air inlet by the negative pressure of the fan body through the exhaust port.

[0010] As a preferred embodiment, the filter assembly includes a plurality of hollow filter cylinders disposed in the upper part of the inner cavity of the dust collection box, a first mounting frame disposed on the upper end face of the filter cylinders, and a second mounting frame disposed on the lower end face of the filter cylinders, wherein the outer peripheries of the first mounting frame and the second mounting frame are respectively fixedly connected to the inner cavity of the dust collection box.

[0011] By adopting the above technical solution, it is convenient to support the filter cylinder through the first mounting frame and the second mounting frame.

[0012] As a preferred embodiment, each of the filter cylinders extends through the first mounting frame and overlaps with the second mounting frame, and each filter cylinder is composed of multiple layers of filter screens.

[0013] By adopting the above technical solution, several filter cylinders are installed in the upper part of the dust collection box. Each filter cylinder is composed of multiple layers of filter screens. By installing a first mounting frame on the upper end face of the filter cylinder and a second mounting frame on the lower end face, and fixing these mounting frames to the inner cavity of the dust collection box, the filter cylinder can be effectively supported and its stable operation can be ensured.

[0014] As a preferred embodiment, the dust removal assembly includes an acoustic reflector disposed relative to the upper end face of each of the filter cylinders, a waveguide for connecting the acoustic reflectors, an acoustic wave delivery pipe connected to the waveguide, and an acoustic wave generator connected to the acoustic wave delivery pipe.

[0015] As a preferred embodiment, the acoustic wave conveying pipe passes through the dust collection box and connects to the acoustic wave generator, and an installation bracket is provided between the acoustic wave generator and the dust collection box, and the installation bracket is fixedly connected to the dust collection box.

[0016] By adopting the above technical solution, the mounting bracket facilitates the installation of the sound wave generator.

[0017] As a preferred embodiment, one end of the waveguide is connected to the acoustic wave transmission pipe, and the other end of the waveguide is fixedly connected to the inner cavity of the dust collection box.

[0018] By adopting the above technical solution, the waveguide is used to divert sound waves to each connected sound wave emitting hood. Through the sound wave reflector located on the upper surface of each filter cartridge, and the waveguide and sound wave delivery pipes connecting them, the low-frequency, high-energy sound waves (frequency range 50Hz to 200Hz, sound pressure level range 140dB to 160dB) generated by the sound wave generator are introduced into the filter cartridge. The mounting bracket is fixed to the dust collection box, facilitating the installation of the sound wave generator. The sound waves are amplified when passing through the sound wave emitting hood, effectively removing accumulated dust from the dust collection plate inside the filter cartridge. Simultaneously, the sound wave energy does not damage the equipment, resulting in a significant and efficient dust removal effect. The waveguide evenly distributes the sound wave energy to each filter cartridge, achieving a comprehensive dust removal effect and enhancing the service life and filtration efficiency of the filter cartridge. As a preferred embodiment, the guide plate is fixedly disposed on the lower end face of the second mounting frame, and the inner cavity of the guide plate decreases sequentially from the end furthest from the second mounting frame.

[0019] By adopting the above technical solution, this design facilitates the dust falling through the second dust removal component to enter the waste collection box along the inner cavity of the guide plate.

[0020] Compared with the prior art, the beneficial effects of this utility model are: This utility model; The fan body is securely fixed by a fixed bracket. One end of the fan body is connected to the air inlet and the other end is connected to the air outlet. The air inlet is located on the upper surface of the dust collection box and is connected to the inner cavity of the dust collection box. The inside is equipped with a dust filter unit, and the lower end is provided with a guide plate. The waste collection box is slidably connected to the lower end of the guide plate and slides within the dust collection box to collect the filtered dust. Dust-laden gas enters the dust collection box cavity through the air inlet, is filtered by the dust filter unit, and then enters the air inlet of the fan body through the exhaust port, effectively preventing dust from entering the fan body and maintaining the cleanliness of the fan body. Meanwhile, the dust filtration unit is equipped with a dust removal component, which can clean the filtration unit in real time to prevent dust adhesion, ensure that the dust filtration unit works continuously and efficiently, and ensure that dusty gases are effectively filtered. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the energy-saving fan for dust treatment and purification of this utility model; Figure 2 This is a partial half-sectional view of the dust collection box in the dust treatment and purification energy-saving fan of this utility model; Figure 3 This is a schematic diagram of the dust filtration unit in the dust treatment and purification energy-saving fan of this utility model; Figure 4 This is a schematic diagram of the dust removal component in the dust treatment and purification energy-saving fan of this utility model.

[0022] In the picture: 1. Fixed bracket; 2. Fan body; 21. Air inlet; 22. Air outlet; 3. Dust collection box; 31. Air inlet; 32. Discharge outlet; 4. Mounting bracket; 5. Filter cylinder; 51. First mounting frame; 52. Second mounting frame; 61. Sound wave generator; 62. Sound wave conveying pipe; 63. Waveguide tube; 631. Sound wave reflector; 7. Material guide plate; 8. Waste collection box. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present utility model or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0025] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0026] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0027] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0028] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0029] like Figures 1 to 4 As shown, a dust treatment and purification energy-saving fan includes a fixed bracket 1, a fan body 2 fixedly connected to the fixed bracket 1, an air inlet 21 connected to one end of the fan body 2, an air outlet 22 located at the other end of the fan body 2, a dust collection box 3 connected to the air inlet 21 of the fan body 2, an exhaust port 32 located in the dust collection box 3 relative to the air inlet 21, an air inlet 31 located on the upper surface of the other side of the dust collection box 3, a dust filter unit located in the inner cavity of the dust collection box 3, a guide plate 7 located on the lower surface of the dust filter unit, and a waste collection box located on the lower surface of the guide plate 7 and slidably connected to the dust collection box 3; the exhaust port 32 is connected to the air inlet 21 by a connecting flange, and a sealing gasket is provided at the connection, so that the filtered gas can enter the fan body 2 through the air inlet 21 through the exhaust port 32 due to the negative pressure of the fan body 2.

[0030] In one embodiment, please refer to [specific example]. Figure 1 , Figure 2 , Figure 3 and Figure 4The dust filtration unit includes a filter assembly disposed within the inner cavity of the dust collection box 3 and a cleaning assembly for cleaning impurities adhering to the filter assembly. The filter assembly includes several hollow filter cylinders 5 disposed in the upper part of the inner cavity of the dust collection box 3, a first mounting frame 51 disposed on the upper end face of the filter cylinder 5, and a second mounting frame 52 disposed on the lower end face of the filter cylinder 5. The outer peripheries of the first mounting frame 51 and the second mounting frame 52 are respectively fixedly connected to the inner cavity of the dust collection box 3, facilitating the passage of impurities. The filter cylinder 5 is supported by a frame 52. Each filter cylinder 5 passes through the first mounting frame 51 and overlaps with the second mounting frame 52. Each filter cylinder 5 is composed of multiple layers of filter screens. Several filter cylinders 5 are installed in the upper part of the inner cavity of the dust collection box 3. Each filter cylinder 5 is composed of multiple layers of filter screens. By installing the first mounting frame 51 on the upper end face and the second mounting frame 52 on the lower end face of the filter cylinder 5, and fixing these mounting frames to the inner cavity of the dust collection box 3, the filter cylinder 5 can be effectively supported and its stable operation can be ensured. When the gas containing dust enters the inner cavity of the dust collection box 3, it will first pass through the multiple layers of filter screens of the filter cylinder 5, and can be gradually filtered and purified to remove dust particles, thereby achieving effective purification of the gas and thus effective collection and treatment of dust.

[0031] In one embodiment, please refer to [specific example]. Figure 3 and Figure 4The dust removal assembly includes an acoustic reflector 631 disposed on the upper end face of each filter cylinder 5, a waveguide 63 connecting the acoustic reflectors 631, an acoustic delivery pipe 62 connected to the waveguide 63, and an acoustic generator 61 connected to the acoustic delivery pipe 62. The acoustic delivery pipe 62 passes through the dust collection box 3 and is connected to the acoustic generator 61. A mounting bracket 4 is provided between the acoustic generator 61 and the dust collection box 3. The mounting bracket 4 is fixedly connected to the dust collection box 3, and the mounting bracket 4 facilitates the mounting of the acoustic generator 61. The waveguide 63 is installed with one end connected to the acoustic wave delivery pipe 62 and the other end fixedly connected to the inner cavity of the dust collection box 3. The waveguide 63 is used to divert acoustic waves to each connected acoustic wave emitting hood. Through the acoustic wave reflector 631 located on the upper surface of each filter cylinder 5 and the waveguide 63 and acoustic wave delivery pipe 62 connecting them, the low-frequency, high-energy acoustic waves (frequency range 50Hz to 200Hz, sound pressure level range 140dB to 160dB) generated by the acoustic wave generator 61 are introduced into the filter cylinder 5. The mounting bracket 4 is fixed to the dust collection box 3 to facilitate the installation of the acoustic wave generator 61. The acoustic waves are amplified when passing through the acoustic wave emitting hood, effectively removing accumulated dust from the dust collection plate inside the filter cylinder 5. Simultaneously, the acoustic wave energy does not damage the equipment, resulting in a significant and efficient dust removal effect. The sound wave energy is evenly distributed into each filter cartridge 5 by the waveguide 63, achieving a comprehensive dust removal effect and enhancing the service life and filtration efficiency of the filter cartridge 5. In one embodiment, please refer to [specific example]. Figure 2 The guide plate 7 is fixedly installed on the lower end face of the second mounting frame 52, and the inner cavity of the guide plate 7 decreases sequentially from the end away from the second mounting frame 52. This design facilitates the dust falling through the second dust removal component to enter the waste collection box 8 along the inner cavity of the guide plate 7.

[0032] In this embodiment, during operation, when the fan body 2 is working, dusty gas enters the inner cavity of the dust collection box 3 through the air inlet 31. When the dust-containing gas enters the inner cavity of the dust collection box 3, it first passes through the multi-layer filter screen of the filter cylinder 5, where it is gradually filtered and purified, removing dust particles and achieving effective purification of the gas. This, in turn, achieves effective collection and treatment of dust. The sound wave generator 61 generates low-frequency, high-energy sound waves with a frequency range of 50Hz to 200Hz and a sound pressure level range of 140dB to 160dB. These sound waves are transported to the dust collection box 3 through the sound wave conveying pipe 62, and then transmitted to the waveguide 63 through the mounting bracket 4. The waveguide 63 evenly distributes the sound waves to each sound wave reflector 631 located on the upper surface of the filter cylinder 5. The sound wave reflectors 631 further enhance the propagation effect of these sound waves within the inner cavity of the filter cylinder 5. Ultimately, this sound wave energy effectively removes the accumulated dust on the filter cylinder 5, and the filtered clean gas enters the air inlet 21 of the fan body 2 through the exhaust port 32, ensuring that the fan body 2 is not contaminated by dust.

[0033] The above are preferred embodiments of this utility model. Those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above. Any obvious improvements, substitutions or modifications made by those skilled in the art based on this utility model shall fall within the protection scope of this utility model.

Claims

1. An energy-saving fan specifically designed for dust treatment and purification, characterized in that: It includes a fixed bracket (1), a fan body (2) fixedly connected to the fixed bracket (1), an air inlet (21) connected to one end of the fan body (2), an air outlet (22) set at the other end of the fan body (2), a dust collection box (3) connected to the air inlet (21) of the fan body (2), an exhaust port (32) set on the dust collection box (3) relative to the air inlet (21), an air inlet (31) set on the upper surface of the other side of the dust collection box (3), a dust filter unit set in the inner cavity of the dust collection box (3), a guide plate (7) set on the lower surface of the dust filter unit, and a waste collection box set on the lower surface of the guide plate (7) and slidably connected to the dust collection box (3). The dust filtration unit includes a filter assembly disposed in the inner cavity of the dust collection box (3) and a dust removal assembly for cleaning impurities adhering to the filter assembly.

2. The energy-saving fan for dust treatment and purification according to claim 1, characterized in that: The discharge port (32) is connected to the air inlet (21) via a connecting flange, and a sealing gasket is provided at the connection point.

3. The energy-saving fan for dust treatment and purification according to claim 2, characterized in that: The filter assembly includes a plurality of hollow filter cylinders (5) disposed in the upper part of the inner cavity of the dust collection box (3), a first mounting frame (51) disposed on the upper end face of the filter cylinder (5), and a second mounting frame (52) disposed on the lower end face of the filter cylinder (5). The outer periphery of the first mounting frame (51) and the second mounting frame (52) are respectively fixedly connected to the inner cavity of the dust collection box (3).

4. The energy-saving fan for dust treatment and purification according to claim 3, characterized in that: Each of the filter cylinders (5) extends through the first mounting frame (51) and overlaps with the second mounting frame (52), and each filter cylinder (5) is composed of multiple layers of filter screens.

5. The energy-saving fan for dust treatment and purification according to claim 4, characterized in that: The dust removal assembly includes an acoustic reflector (631) disposed relative to the upper end face of each of the filter cylinders (5), a waveguide (63) for connecting the acoustic reflector (631), an acoustic wave delivery pipe (62) connected to the waveguide (63), and an acoustic wave generator (61) connected to the acoustic wave delivery pipe (62).

6. The energy-saving fan for dust treatment and purification according to claim 5, characterized in that: The acoustic wave delivery pipe (62) passes through the dust collection box (3) and is connected to the acoustic wave generator (61). An installation bracket (4) is provided between the acoustic wave generator (61) and the dust collection box (3), and the installation bracket (4) is fixedly connected to the dust collection box (3).

7. The energy-saving fan for dust treatment and purification according to claim 6, characterized in that: One end of the waveguide (63) is connected to the acoustic wave transmission pipe (62), and the other end of the waveguide (63) is fixedly connected to the inner cavity of the dust collection box (3).

8. The energy-saving fan for dust treatment and purification according to claim 7, characterized in that: The guide plate (7) is fixedly disposed on the lower end face of the second mounting frame (52), and the inner cavity of the guide plate (7) decreases sequentially from the end away from the second mounting frame (52).

Images