Shot blasting device for machining of automobile parts
By introducing a rotary clamping mechanism into the shot blasting device for automobile parts processing, the shot blasting range is expanded, the problem of small shot blasting range in the existing technology is solved, a more efficient surface cleaning effect is achieved, and costs and electricity are saved.
Patent Information
- Application Number
- CN202422485953.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The shot blasting range of existing auto parts processing shot blasting equipment is small, resulting in poor shot blasting effect.
The rotary clamping mechanism is adopted, and the top plate and bottom plate are rotated by the motor-driven shaft, so that the auto parts rotate with the center line of the shaft as the center of the circle. Combined with the meshing installation of the gear ring and the gear, the synchronous rotation of the fixture is achieved, and the shot blasting range is expanded.
It improves the scope and effect of shot blasting, saves costs and electricity consumption, and achieves more efficient surface cleaning.
Smart Images

Figure CN223339197U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing equipment, in particular to an automobile parts processing shot blasting device. Background Art
[0002] Auto parts are the components that make up a car and the products that serve it. Together, they ensure the proper functioning and performance of the car, as well as the driver's safety and comfort. Auto parts are an indispensable component of a car. Understanding the categories, functions, and importance of auto parts is crucial for every car owner. Regular inspection and maintenance of auto parts can ensure proper functioning and extend the life of your car.
[0003] Shot blasting equipment is mainly used for surface treatment, which cleans dirt, scale, rust, etc. on the surface of workpieces by projecting projectiles at high speed. This device is widely used in casting, metallurgy, automobile, shipbuilding and other industries.
[0004] The existing shot blasting device for automobile parts processing has the following disadvantages. When the workpieces are shot blasted, most of them are placed on the mounting plate for batch shot blasting, and then a rotating mechanism is used to rotate the entire batch of parts, such as a hoisting shot blasting machine. The shot blasting range is small, and the automobile parts cannot be shot blasted more fully, and the shot blasting effect is poor. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides a shot blasting device for automobile parts processing, which has a rotating clamping mechanism and is used to solve the problem that when shot blasting workpieces, most of the automobile parts are placed on the mounting plate for batch shot blasting, and then the rotating mechanism is used to rotate the entire batch of parts, such as a hoisting shot blasting machine, etc., which has a small shot blasting range and cannot fully shot blast the automobile parts, resulting in poor shot blasting effect.
[0006] The technical solution of the utility model is: a shot blasting device for processing automobile parts, comprising a processing table and a plug-in shaft, a processing box fixedly installed inside the processing table, a rotating clamping mechanism provided inside the processing box, a shot blasting mechanism fixedly installed on the outer wall of the processing box, and a waste collection mechanism provided at the bottom of the processing box;
[0007] The rotating clamping mechanism includes a motor, a rotating shaft, a top plate, a bottom plate, a scraper, a rotating rod, a gear, a gear ring, a clamp 1, a clamp 2, a limit plate and a sleeve. The motor is fixedly installed on the top of the processing box, and the output end of the motor is fixedly connected to the rotating shaft. The top plate and the bottom plate are both fixedly sleeved on the outside of the rotating shaft, and a scraper is fixedly installed on the outside of the bottom end of the rotating shaft. The top end of the plug-in shaft is threadedly sleeved with a sleeve, and the top end of the sleeve is movably connected to the clamp 1 through a bearing. The top end of the rotating rod is fixedly inserted into the inside of the gear, and the bottom end of the rotating rod is fixedly connected to the clamp 2. The gear ring is fixedly installed on the inner wall of the processing box, the gear is meshed with the gear ring, and the limit plate is fixedly sleeved on the outside of the rotating rod.
[0008] Furthermore, a support leg is fixedly installed on the bottom of the processing table, and a foot pad is fixedly installed on the bottom end of the support leg.
[0009] Furthermore, the shot blasting mechanism includes a pressure pump, a connecting pipe, a delivery pipe, an air inlet pipe and a nozzle. The pressure pump is fixedly mounted on the outer wall of the processing box, and the input end of the pressure pump is connected to the air inlet pipe.
[0010] Furthermore, the output end of the pressure pump is connected to the connecting pipe, the other end of the connecting pipe is fixedly connected to the nozzle, one end of the delivery pipe is connected to the nozzle, and the nozzle is fixedly plugged into the side wall of the processing box.
[0011] Furthermore, the waste collection mechanism includes a waste box, a waste pipe, a first discharge trough, a second discharge trough, a screen and a vibrator. The top end of the waste pipe is fixedly inserted into the bottom wall of the processing box, the bottom end of the waste pipe is fixedly inserted into the top wall of the waste box, the screen is fixedly installed on the inner wall of the waste box, the vibrator is fixedly installed on the bottom of the screen, the first discharge trough is fixedly installed on one side wall of the waste box and is located above the screen, and the second discharge trough is fixedly installed on the other side wall of the waste box and is located below the screen.
[0012] Furthermore, a box door is movably installed on the front of the processing box through a hinge, and an observation window is provided inside the box door.
[0013] The present invention provides an improved shot blasting device for automobile parts processing, which has the following improvements and advantages compared with the prior art:
[0014] By providing a rotating clamping mechanism, when in use, the auto parts to be processed are placed on the top of the clamp one, and the sleeve is rotated to adjust the top height of the sleeve, so that the clamp one and the clamp two can stably clamp the auto parts to be processed, and at the same time, the motor is turned on so that the rotating shaft drives the bottom plate and the top plate to rotate, so that the auto parts rotate with the vertical center line of the rotating shaft as the center of the circle, so that the shot blasting mechanism can better process the auto parts, and at the same time, the gear ring and the gear are meshed and installed, so that the driving gear drives the rotating rod to rotate, thereby rotating the clamp two, and then the auto parts themselves rotate, so that the shot blasting range is wider and the shot blasting effect is better, and only one set of motors is required, saving cost and electricity. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further explained below with reference to the accompanying drawings and embodiments:
[0016] Figure 1 This is a three-dimensional schematic diagram of the processing box of the present utility model;
[0017] Figure 2 It is a cross-sectional schematic diagram of the utility model;
[0018] Figure 3 This is a schematic diagram of the main view of the utility model;
[0019] Figure 4 This is a schematic diagram of the meshing of the gear and ring of the present invention;
[0020] Explanation of the accompanying symbols: 1. Processing table; 2. Support legs; 3. Foot pads; 4. Processing box; 5. Pressure pump; 6. Bottom plate; 7. Delivery pipe; 8. Gear; 9. Top plate; 10. Waste pipe; 11. Discharge chute 1; 12. Screen; 13. Waste box; 14. Vibrator; 15. Scraper; 16. Connecting shaft; 17. Discharge chute 2; 18. Sleeve; 19. Inlet pipe; 20. Clamp 1; 21. Nozzle; 22. Clamp 2; 23. Rotating rod; 24. Limiting plate; 25. Gear ring; 26. Motor; 27. Rotating shaft; 28. Connecting pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the Figures 1 to 4 This utility model is described in detail, and the technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the embodiments described are only some of the embodiments of this utility model, not all of them. Based on the embodiments of this utility model, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this utility model.
[0022] The utility model provides an improved shot blasting device for automobile parts processing, such as Figure 1-4As shown in the figure, it includes a processing table 1 and a plug-in shaft 16. A processing box 4 is fixedly installed inside the processing table 1. A rotating clamping mechanism is provided inside the processing box 4. A shot blasting mechanism is fixedly installed on the outer wall of the processing box 4. A waste collection mechanism is provided at the bottom of the processing box 4.
[0023] The rotating clamping mechanism includes a motor 26, a rotating shaft 27, a top plate 9, a bottom plate 6, a scraper 15, a rotating rod 23, a gear 8, a gear ring 25, a clamp 1 20, a clamp 22, a limit plate 24 and a sleeve 18. The motor 26 is fixedly installed on the top of the processing box 4, and the output end of the motor 26 is fixedly connected to the rotating shaft 27. The top plate 9 and the bottom plate 6 are fixedly sleeved on the outside of the rotating shaft 27, and the scraper 15 is fixedly installed on the outside of the bottom end of the rotating shaft 27. The top end of the plug-in shaft 16 is threadedly sleeved with the sleeve 18. The top end of the sleeve 18 is movably connected to the clamp 1 20 through a bearing. The top end of the rotating rod 23 is fixedly inserted into the inside of the gear 8, and the bottom end of the rotating rod 23 is fixedly connected to the clamp 22. The gear ring 25 is fixedly installed on the inner wall of the processing box 4, the gear 8 is meshed with the gear ring 25, and the limit plate 24 is fixedly sleeved on the rotating rod 2 3, a rotating clamping mechanism is provided on the outside. When in use, the auto parts to be processed are placed on the top of the fixture 1 20, and the sleeve 18 is rotated to adjust the top height of the sleeve 18, so that the fixture 1 20 and the fixture 2 22 can stably clamp the auto parts to be processed, and at the same time, the motor 26 is turned on so that the rotating shaft 27 drives the bottom plate 6 and the top plate 9 to rotate, so that the auto parts rotate with the vertical center line of the rotating shaft 27 as the center of the circle, so that the shot blasting mechanism can better process the auto parts, and at the same time, the gear ring 25 and the gear 8 are meshed and installed, so that the driving gear 8 drives the rotating rod 23 to rotate, thereby rotating the fixture 2 22, and then rotating the auto parts themselves, so that the shot blasting range is wider and the shot blasting effect is better, and only one set of motors 26 is required, saving cost and electricity.
[0024] A support leg 2 is fixedly installed at the bottom of the processing table 1, and a foot pad 3 is fixedly installed at the bottom end of the support leg 2. An external power supply of the device provides power to the device, and an external controller of the device is electrically connected to the motor 26, the pressure pump 5 and the vibrator 14.
[0025] The shot blasting mechanism includes a pressure pump 5, a connecting pipe 28, a delivery pipe 7, an air intake pipe 19 and a nozzle 21. The pressure pump 5 is fixedly installed on the outer wall of the processing box 4, and the input end of the pressure pump 5 is connected to the air intake pipe 19, and the output end of the pressure pump 5 is connected to the connecting pipe 28. The other end of the connecting pipe 28 is fixedly connected to the nozzle 21, and one end of the delivery pipe 7 is connected to the nozzle 21. The nozzle 21 is fixedly plugged into the side wall of the processing box 4. The delivery pipe 7 is externally connected to the shot blasting output system. When the pressure pump 5 is turned on, the projectiles in the nozzle 21 can be accelerated, so that the projectiles collide with the surface of the auto parts, thereby removing dirt and rust on the surface. The shot blasting device can also adjust the intensity and time of the shot blasting according to needs to achieve the best cleaning effect. At the same time, it has high cleaning efficiency, good cleaning quality, and a wide range of applications. It can not only be used to clean the surfaces of various metal and non-metallic materials, but also can be used to remove burrs, flash and other defects on the surface of the workpiece, thereby improving the surface quality and precision of the workpiece.
[0026] The waste collection mechanism includes a waste box 13, a waste pipe 10, a discharge chute 11, a discharge chute 2 17, a screen 12 and a vibrator 14. The top of the waste pipe 10 is fixedly plugged into the bottom wall of the processing box 4, and the bottom of the waste pipe 10 is fixedly plugged into the top wall of the waste box 13. The screen 12 is fixedly installed on the inner wall of the waste box 13. The vibrator 14 is fixedly installed at the bottom of the screen 12. The discharge chute 11 is fixedly installed on the inside of one side wall of the waste box 13 and is located above the screen 12. The second discharge chute 17 is fixedly installed inside the other side wall of the waste box 13 and is located below the screen 12. The front part of the processing box 4 is equipped with a box door through a hinge. The inside of the box door is provided with an observation window. The vibrator 14 is opened. When in use, the waste materials after shot blasting, the metal waste and the used projectiles are quickly screened through the screen 12. The projectiles can be discharged through the first discharge chute 11 and the waste materials are discharged through the second discharge chute 17, which is convenient for the rapid separation of the projectiles and the waste materials, and the rapid recycling and reuse of the projectiles.
[0027] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.
[0028] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A shot blasting device for processing automobile parts, comprising a processing table (1) and a plug-in shaft (16), characterized in that: A processing box (4) is fixedly installed inside the processing table (1), a rotating clamping mechanism is provided inside the processing box (4), a shot blasting mechanism is fixedly installed on the outer wall of the processing box (4), and a waste collection mechanism is provided at the bottom of the processing box (4); The rotary clamping mechanism comprises a motor (26), a rotating shaft (27), a top plate (9), a bottom plate (6), a scraper (15), a rotating rod (23), a gear (8), a gear ring (25), a clamp 1 (20), a clamp 2 (22), a limit plate (24) and a sleeve (18), wherein the motor (26) is fixedly mounted on the top of the processing box (4), the output end of the motor (26) is fixedly connected to the rotating shaft (27), the top plate (9) and the bottom plate (6) are fixedly sleeved on the outside of the rotating shaft (27), and the bottom end of the rotating shaft (27) is fixedly mounted on the outside of the rotating shaft (27). A scraper (15) is fixedly installed, the top end of the plug-in shaft (16) is threadedly sleeved with a sleeve (18), the top end of the sleeve (18) is movably connected to the clamp (20) through a bearing, the top end of the rotating rod (23) is fixedly inserted into the interior of the gear (8), the bottom end of the rotating rod (23) is fixedly connected to the clamp (22), the gear ring (25) is fixedly installed on the inner wall of the processing box (4), the gear (8) is meshed with the gear ring (25), and the limit plate (24) is fixedly sleeved on the outside of the rotating rod (23).
2. The shot blasting device for automobile parts processing according to claim 1, characterized in that: A support leg (2) is fixedly mounted on the bottom of the processing table (1), and a foot pad (3) is fixedly mounted on the bottom end of the support leg (2).
3. The shot blasting device for automobile parts processing according to claim 1, characterized in that: The shot blasting mechanism comprises a pressure pump (5), a connecting pipe (28), a delivery pipe (7), an air inlet pipe (19) and a nozzle (21); the pressure pump (5) is fixedly mounted on the outer wall of the processing box (4); and the input end of the pressure pump (5) is connected to the air inlet pipe (19).
4. The shot blasting device for automobile parts processing according to claim 3, characterized in that: The output end of the pressure pump (5) is connected to the connecting pipe (28), the other end of the connecting pipe (28) is fixedly connected to the nozzle (21), one end of the delivery pipe (7) is connected to the nozzle (21), and the nozzle (21) is fixedly plugged into the inside of the side wall of the processing box (4).
5. The shot blasting device for automobile parts processing according to claim 1, characterized in that: The waste collection mechanism comprises a waste box (13), a waste pipe (10), a first discharge trough (11), a second discharge trough (17), a screen (12) and a vibrator (14), wherein the top end of the waste pipe (10) is fixedly plugged into the bottom wall of the processing box (4), the bottom end of the waste pipe (10) is fixedly plugged into the top wall of the waste box (13), the screen (12) is fixedly mounted on the inner wall of the waste box (13), the vibrator (14) is fixedly mounted on the bottom of the screen (12), the first discharge trough (11) is fixedly mounted on the inside of one side wall of the waste box (13) and is located above the screen (12), and the second discharge trough (17) is fixedly mounted on the inside of the other side wall of the waste box (13) and is located below the screen (12).
6. The shot blasting device for automobile parts processing according to claim 1, characterized in that: The front portion of the processing box (4) is provided with a box door movably mounted via hinges, and an observation window is provided inside the box door.
Citation Information
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