A dust removal device for a medium-frequency induction electric furnace

Abstract

The utility model discloses a casting is with intermediate frequency induction electric furnace dust collector, relates to electric furnace dust removal technical field. The utility model discloses a dust removal box and gas pipe, the fan is provided in the gas pipe, still include: collection mechanism, the collection mechanism sets up in the dust removal box outer surface, and the collection mechanism is used for collecting impurity, cleaning mechanism, the cleaning mechanism sets up in the dust removal box, and the cleaning mechanism includes filter plate, and the filter plate left side and right side all are fixedly connected with two limit rings. The utility model discloses a cleaning mechanism, specifically is through high -speed linear reciprocating movement and with spring intercoordination, produces vibration and impact, to this to filter plate's impurity is cleaned down, and the impurity that is cleaned down will along with filter plate slip into the collection box, and the adherend is cleaned down from filter plate in time, not only can improve the filtration efficiency, can also reduce the probability that the safety accident occurs because of the particle matter block.

Description

Technical Field

[0001] This utility model belongs to the field of electric furnace dust removal technology, and in particular relates to a dust removal device for a medium-frequency induction electric furnace used in casting. Background Technology

[0002] In casting production, medium-frequency induction furnaces are the core equipment for metal smelting. However, they generate a large amount of dusty waste gas during operation. If not treated in time, they will not only pollute the workshop environment and endanger the health of operators, but may also affect the service life of the equipment and the quality of the castings.

[0003] Dust removal devices for medium-frequency induction furnaces used in casting are specifically designed to solve this problem, achieving efficient dust collection and compliant emissions. They are key equipment for environmental protection and safe production in casting workshops. However, after filtering exhaust gas for a long time, existing furnace dust removal devices accumulate a large amount of particulate matter on the filter plates. If this is not cleaned in time, it can easily clog the filter holes, which will not only reduce filtration efficiency but also increase the internal pressure of the pipeline and cause safety accidents. Therefore, we have proposed a dust removal device for medium-frequency induction furnaces used in casting. Utility Model Content

[0004] The purpose of this invention is to provide a dust removal device for a medium-frequency induction furnace used in casting. By setting up a cleaning mechanism, specifically through high-speed linear reciprocating movement in coordination with springs, vibration and impact are generated to remove impurities from the filter plate. The removed impurities slide along the filter plate into the collection box, which can remove the attached matter from the filter plate in a timely manner. This not only improves the filtration efficiency but also reduces the probability of safety accidents caused by particulate matter blockage. It solves the problem that existing filter plates will have a large amount of particulate matter attached to them, which can easily block the filter holes if not cleaned in time, reducing filtration efficiency and increasing the internal pressure of the pipeline, thus causing safety accidents.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a dust removal device for a medium-frequency induction furnace used in casting, comprising a dust removal box and an exhaust pipe, wherein a fan is installed inside the exhaust pipe. It also includes: a collection mechanism disposed on the outer surface of the dust removal box for collecting impurities; a cleaning mechanism disposed inside the dust removal box, comprising a filter plate, wherein two limiting rings are fixedly connected to the left and right sides of the filter plate, and springs are fixedly connected to the top and bottom of the limiting rings; two fixing blocks are fixedly connected to the bottom of the filter plate, and limiting blocks are slidably connected inside the two fixing blocks; the cleaning mechanism is used to clean the filter plate; and a guiding mechanism disposed inside the dust removal box for guiding dust. Slag discharge ports are provided on the left and right sides of the dust removal box, the limiting rings are used to limit the filter plate, and the cleaning mechanism is located above the guiding mechanism.

[0006] Furthermore, the collection mechanism includes two sealing plates for sealing the slag discharge port.

[0007] Furthermore, the cleaning mechanism includes a filter assembly disposed inside the dust collection box for filtering dust; a reciprocating assembly disposed inside the dust collection box for providing power for the operation of the internal structure of the filter assembly; a guiding mechanism including two guide plates for providing a movement path for dust collection; and the internal structure of the filter assembly for converting the reciprocating motion generated by the operation of the internal structure of the reciprocating assembly into vibration.

[0008] Furthermore, the collection mechanism includes two electric push rods respectively installed on the left and right sides of the dust collection box. The bottom output rod of the electric push rod is fixedly connected to the top of the sealing plate. Two limiting blocks are slidably connected to the front and back of the sealing plate. The side of the limiting block near the dust collection box is fixedly connected to the outer surface of the dust collection box. The left and right sides of the dust collection box are in contact with collection boxes. Bolts are threaded to the front and back of the collection box. The bolts penetrate the inside of the collection box and are threaded to the inside of the dust collection box. The limiting blocks are used to limit the sealing plate.

[0009] Furthermore, the filter assembly includes a motor installed on the right side of the dust collection box, and a limiting rod is slidably connected inside the limiting ring. The top and bottom of the limiting rod are fixedly connected to the inside of the dust collection box. The limiting rod is used to limit the limiting ring, and the limiting ring moves along the limiting rod to compress the spring, and the spring accumulates elastic force.

[0010] Furthermore, the reciprocating assembly includes a connecting rod, with rotating rods fixedly connected to both the left and right sides of the connecting rod. The right side of the rotating rod on the right is fixedly connected to the left output end of the motor. Two reciprocating frames are slidably connected to the outer surface of the connecting rod. The top of the reciprocating frame is fixedly connected to the bottom of the limiting block two, and the reciprocating frame is used to provide a support base for the limiting block two.

[0011] Furthermore, the guiding mechanism includes a second motor mounted on the front of the dust collector, a first bevel gear fixedly connected to the output end of the second motor, a second bevel gear meshing with the top of the first bevel gear, and a threaded rod fixedly connected inside the second bevel gear; the second motor is used to provide power for the rotation of the first bevel gear and the second bevel gear.

[0012] Furthermore, the right side of the guide plate located on the right is fixedly connected to the inner wall of the right side of the dust collector. The front and back sides of the guide plate located on the left are fixedly connected to two connecting blocks. The connecting block located on the right front is threadedly connected to the outer surface of the threaded rod. The other connecting blocks are slidably connected to slide rods. The top and bottom of the slide rods are fixedly connected to the inside of the dust collector. The slide rods limit the guide plate located on the left through the connecting blocks.

[0013] This utility model has the following beneficial effects: This invention features a cleaning mechanism that uses high-speed linear reciprocating motion in conjunction with a spring to generate vibration and impact, thereby removing impurities from the filter plate. The removed impurities slide along the filter plate into the collection box, effectively removing attached materials from the filter plate. This not only improves filtration efficiency but also reduces the probability of safety accidents caused by particulate matter blockage.

[0014] This utility model incorporates a guiding mechanism, specifically a threaded rod that drives the left guide plate to move downwards along the slide bar via a connecting block at the front right, until the left guide plate and the right guide plate are joined together. This not only reduces the direct impact of exhaust gas on the filter plate but also provides guidance for the collection of attached substances.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the filter plate structure of this utility model; Figure 3 This is a schematic diagram of the limiting ring structure of this utility model; Figure 4 This is a schematic diagram of the connecting rod structure of this utility model; Figure 5 This utility model Figure 4 A magnified structural diagram of A in the middle; Figure 6 This is a schematic diagram of the guide plate structure of this utility model; Figure 7 This is a schematic diagram of the threaded rod structure of this utility model.

[0018] The attached diagram lists the components represented by each number as follows: 1. Dust collector; 11. Fan; 12. Exhaust pipe; 2. Collection mechanism; 21. Bolt; 22. Sealing plate; 23. Collection box; 24. Limiting block one; 25. Electric push rod; 3. Cleaning mechanism; 31. Filter assembly; 311. Filter plate; 312. Motor one; 313. Limiting ring; 314. Spring; 315. Limiting rod; 32. Reciprocating assembly; 321. Connecting rod; 322. Fixing block; 323. Limiting block two; 324. Reciprocating frame; 325. Rotating rod; 4. Guide mechanism; 41. Guide plate; 42. Connecting block; 43. Threaded rod; 44. Motor two; 45. Bevel gear one; 46. Bevel gear two; 47. Slide rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0020] Please see Figures 1-7As shown, this utility model is a dust removal device for a medium-frequency induction furnace used in casting, including a dust collection box 1 and an exhaust pipe 12. A fan 11 is installed inside the exhaust pipe 12. It also includes: a collection mechanism 2, which is disposed on the outer surface of the dust collection box 1 and is used to collect impurities; and a cleaning mechanism 3, which is disposed inside the dust collection box 1. The cleaning mechanism 3 includes a filter plate 311, with two limiting rings 313 fixedly connected to the left and right sides of the filter plate 311. Springs 314 are fixedly connected to the top and bottom of the limiting rings 313. Two fixing blocks 322 are fixedly connected to the bottom of the filter plate 311, and each fixing block 322 has a sliding limit connection inside. Block 2 (323) is a cleaning mechanism 3 used to clean the filter plate 311. Through high-speed linear reciprocating movement and in coordination with the spring 314, it generates vibration and impact to remove impurities from the filter plate 311. The removed impurities slide along the filter plate 311 into the collection box 23, effectively removing attached matter from the filter plate 311. This not only improves filtration efficiency but also reduces the probability of safety accidents caused by particulate matter blockage. The guiding mechanism 4, located inside the dust collector 1, guides the dust. The threaded rod 43, through the connecting block 42 on the right front, drives the guide plate 41 on the left side along... The slide bar 47 moves downward until the left guide plate 41 and the right guide plate 41 are joined together, which can reduce the direct impact of exhaust gas on the filter plate and provide guidance for the collection of attached substances; the dust collector 1 has slag discharge ports on both the left and right sides, the limiting ring 313 is used to limit the filter plate 311, the cleaning mechanism 3 is located above the guiding mechanism 4, the collection mechanism 2 includes two sealing plates 22, the sealing plates 22 are used to seal the slag discharge ports, the cleaning mechanism 3 includes a filter assembly 31 set inside the dust collector 1, the filter assembly 31 is used to filter dust; the reciprocating assembly 32 is set inside the dust collector 1, the reciprocating assembly 32 The filter assembly 31 is used to provide power for the operation of the internal structure of the filter assembly 31; the guide mechanism 4 includes two guide plates 41, which are used to provide a moving path for dust collection; the internal structure of the filter assembly 31 is used to convert the reciprocating motion generated by the operation of the internal structure of the reciprocating assembly 32 into vibration; the collection mechanism 2 includes two electric push rods 25 respectively installed on the left and right sides of the dust collection box 1; the bottom output rod of the electric push rod 25 is fixedly connected to the top of the sealing plate 22; the front and back of the sealing plate 22 are slidably connected to two limit blocks 24; the side of the limit block 24 near the dust collection box 1 is fixedly connected to the outer surface of the dust collection box 1; the left and right sides of the dust collection box 1 are in contact with the collection box 23;The collection box 23 has bolts 21 threaded on both the front and back. The bolts 21 penetrate the inside of the collection box 23 and are threaded to the inside of the dust collector 1. The limiting block 24 is used to limit the sealing plate 22. The filter assembly 31 includes a motor 312 installed on the right side of the dust collector 1. A limiting rod 315 is slidably connected inside the limiting ring 313. The top and bottom of the limiting rod 315 are fixedly connected to the inside of the dust collector 1. The limiting rod 315 is used to limit the limiting ring 313. The limiting ring 313 moves along the limiting rod 315 to compress the spring 314, and the spring 314 accumulates elastic force. The reciprocating assembly 32 includes a connecting rod 321. Rotating rods 325 are fixedly connected to the left and right sides of the connecting rod 321. The right side of the rotating rod 325 is fixedly connected to the left output end of the motor 312. Two reciprocating frames 324 are slidably connected to the outer surface of the connecting rod 321. The top of the reciprocating frame 324 is connected to the limiting block 2. 323 is fixedly connected to the bottom. The reciprocating frame 324 provides a support base for the second limiting block 323. The guide mechanism 4 includes a second motor 44 installed on the front of the dust collector 1. A first bevel gear 45 is fixedly connected to the output end of the back of the second motor 44. A second bevel gear 46 is meshed with the top of the first bevel gear 45. A threaded rod 43 is fixedly connected inside the second bevel gear 46. The second motor 44 provides power for the rotation of the first bevel gear 45 and the second bevel gear 46. The right side of the guide plate 41 is fixedly connected to the inner wall of the right side of the dust collector 1. Two connecting blocks 42 are fixedly connected to the front and back of the guide plate 41 on the left. The connecting block 42 located on the front right is threadedly connected to the outer surface of the threaded rod 43. The remaining connecting blocks 42 are slidably connected to slide rods 47. The top and bottom of the slide rods 47 are fixedly connected to the inside of the dust collector 1. The slide rods 47 limit the left guide plate 41 through the connecting blocks 42.

[0021] A specific application of this embodiment is as follows: During the processing of electric furnace, a large amount of waste gas is generated. At this time, the fan 11 is started to rotate, generating negative pressure and introducing the waste gas into the dust collection box 1. The waste gas will pass through the filter plate 311, and the dust, particulate matter and other impurities carried therein will be intercepted. The filtered waste gas will be passed into the purification equipment, and after purification treatment, it will be discharged into the air. After filtering waste gas for a long time, a large amount of impurities will be attached to the surface of the filter plate 311, which needs to be cleaned off. First, the second motor 44 is started. The second motor 44 drives the first bevel gear 45 to rotate. The first bevel gear 45 drives the second bevel gear 46 to rotate. The second bevel gear 46 drives the threaded rod 43 to rotate. The threaded rod 43 drives the left guide plate 41 to move downward along the slide rod 47 through the connecting block 42 at the front right, until the left guide plate 41 and the right guide plate 47 are connected. 1. When the components are assembled, the electric push rod 25 is activated to reduce the extension length of the output rod, causing the sealing plate 22 to move upward along the limiting block 24 until the slag discharge port is fully opened. At this time, the motor 312 is activated, which drives the rotating rod 325 on the right to rotate. The rotating rod 325 on the right drives the connecting rod 321 to rotate, and the connecting rod 321 drives the reciprocating frame 324 to move. The reciprocating frame 324 drives the limiting block 323 to reciprocate inside the fixed block 322, and through the fixed block 322, it drives the filter plate 311 to reciprocate vertically along the limiting rod 315. Through high-speed linear reciprocating movement and in coordination with the spring 314, vibration and impact are generated to clean the impurities on the filter plate 311. The cleaned impurities will slide along the filter plate 311 into the collection box 23.

[0022] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0023] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A dust removal device for a medium-frequency induction furnace used in casting, comprising a dust removal box (1) and an exhaust pipe (12), wherein a fan (11) is installed inside the exhaust pipe (12), characterized in that, Also includes: Collection mechanism (2), which is disposed on the outer surface of dust collection box (1), is used to collect impurities; A cleaning mechanism (3) is installed inside the dust collector (1). The cleaning mechanism (3) includes a filter plate (311). Two limiting rings (313) are fixedly connected to the left and right sides of the filter plate (311). Springs (314) are fixedly connected to the top and bottom of the limiting rings (313). Two fixing blocks (322) are fixedly connected to the bottom of the filter plate (311). Limiting blocks (323) are slidably connected inside the two fixing blocks (322). The cleaning mechanism (3) is used to clean the filter plate (311). A guiding mechanism (4) is provided inside the dust collection box (1) and is used to guide dust. The dust collector (1) has slag discharge ports on both the left and right sides, the limiting ring (313) is used to limit the filter plate (311), and the cleaning mechanism (3) is located above the guide mechanism (4).

2. The dust removal device for a medium-frequency induction furnace for casting according to claim 1, characterized in that, The collection mechanism (2) includes two sealing plates (22) for sealing the slag discharge port.

3. The dust removal device for a medium-frequency induction furnace for casting according to claim 2, characterized in that, The cleaning mechanism (3) includes a filter assembly (31) disposed inside the dust collection box (1), the filter assembly (31) being used to filter dust; Reciprocating assembly (32), the reciprocating assembly (32) being disposed inside the dust collector (1), the The reciprocating assembly (32) is used to provide power for the operation of the internal structure of the filter assembly (31); and The guiding mechanism (4) includes two guide plates (41) for providing a movement path for dust collection; The internal structure of the filter component (31) is used to convert the reciprocating motion generated by the operation of the internal structure of the reciprocating component (32) into vibration.

4. The dust removal device for a medium-frequency induction furnace for casting according to claim 2, characterized in that, The collection mechanism (2) includes two electric push rods (25) respectively installed on the left and right sides of the dust collection box (1). The bottom output rod of the electric push rod (25) is fixedly connected to the top of the sealing plate (22). The front and back sides of the sealing plate (22) are slidably connected to two limiting blocks (24). The side of the limiting block (24) near the dust collection box (1) is fixedly connected to the outer surface of the dust collection box (1). The left and right sides of the dust collection box (1) are in contact with the collection box (23). The collection box (23) is threaded with bolts (21) on both the front and back sides. The bolts (21) penetrate the inside of the collection box (23) and are threaded to the inside of the dust collector (1). The limiting block (24) is used to limit the sealing plate (22).

5. A dust removal device for a medium-frequency induction furnace for casting according to claim 3, characterized in that, The filter assembly (31) includes a motor (312) installed on the right side of the dust collector (1), and a limiting rod (315) is slidably connected inside the limiting ring (313). The top and bottom of the limiting rod (315) are fixedly connected to the inside of the dust collector (1). The limiting rod (315) is used to limit the limiting ring (313). The limiting ring (313) moves along the limiting rod (315) to compress the spring (314), and the spring (314) accumulates elastic force.

6. A dust removal device for a medium-frequency induction furnace for casting according to claim 3, characterized in that, The reciprocating assembly (32) includes a connecting rod (321), and a rotating rod (325) is fixedly connected to both the left and right sides of the connecting rod (321). The right side of the rotating rod (325) is fixedly connected to the left output end of the motor (312). Two reciprocating frames (324) are slidably connected to the outer surface of the connecting rod (321). The top of the reciprocating frame (324) is fixedly connected to the bottom of the limiting block two (323), and the reciprocating frame (324) is used to provide a support base for the limiting block two (323).

7. A dust removal device for a medium-frequency induction furnace for casting according to claim 3, characterized in that, The guiding mechanism (4) includes a second motor (44) installed on the front of the dust collector (1), a first bevel gear (45) fixedly connected to the output end of the back of the second motor (44), a second bevel gear (46) meshing with the top of the first bevel gear (45), and a threaded rod (43) fixedly connected inside the second bevel gear (46). The second motor (44) is used to provide power for the rotation of the first bevel gear (45) and the second bevel gear (46).

8. A dust removal device for a medium-frequency induction furnace for casting according to claim 7, characterized in that, The right side of the guide plate (41) located on the right is fixedly connected to the inner wall of the right side of the dust collector (1). The front and back sides of the guide plate (41) located on the left are fixedly connected to two connecting blocks (42). The connecting block (42) located on the right front is threadedly connected to the outer surface of the threaded rod (43). The other connecting blocks (42) are slidably connected to sliding rods (47). The top and bottom of the slide rod (47) are fixedly connected to the inside of the dust collection box (1), and the slide rod (47) limits the guide plate (41) located on the left through the connecting block (42).

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