Organic synthesis reaction kettle turnover mechanism
By designing a tilting mechanism suitable for reactors of different diameters, and using a motor-driven clamping arm and gear transmission to achieve stable tilting of the reactor, the problems of insufficient applicability and stability in the existing technology are solved.
Patent Information
- Application Number
- CN202521283080.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-06-23
AI Technical Summary
Existing tilting machines are only suitable for reactors of specific sizes and have poor operational stability.
The design employs a tilting mechanism that includes a first drive motor, a gear transmission system, and a clamping arm. The motor drives the clamping arm to open or close, adapting to reactors of different diameters, and the gear transmission enables stable tilting.
The applicability of the tilting mechanism has been improved, enabling it to adapt to reactors of different diameters and operate more stably.
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Figure CN224926084U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a turning machine, specifically to a turning mechanism for an organic synthesis reactor. Background Technology
[0002] Organic synthesis chemical reactions are generally carried out in a reactor. Chemical substances are placed in the reactor, stirred, reacted, and then the target substance is synthesized. The synthesized substance is then removed from the reactor. However, some residue will inevitably remain on the inner wall of the reactor, which must be thoroughly cleaned. The traditional method is to flush water into the reactor, but some residue still remains. Therefore, it is necessary to invert the reactor so that the opening is upside down or level, and then flush water is introduced into the reactor through the opening for cleaning. Inverting the reactor requires a tilting machine. For example, Chinese utility model patent application number CN202420277455.7 discloses a lifting and tilting reactor, including a U-shaped base, a main tank, a cover, and a sliding frame. The main tank is rotatably mounted on the inner side of the U-shaped base via two shafts, one of which is a drive shaft. A fixing ring is fixedly connected to the side of the drive shaft, located on the outer side of the U-shaped base, and a first transmission gear is slidably and rotatably connected to it. This invention, through the design of a first transmission gear and rack structure, combined with a hand-cranked ratchet drive gear assembly, drives the first transmission gear to rotate, thereby driving the cover and sliding frame to rise and opening the upper port of the main tank. When the rack rises to a certain height, the push plate mounted on its side pushes the first transmission gear to slide on the drive shaft, so that the first transmission gear is in contact with the fixed ring, realizing the synchronous transmission of rotation to the drive shaft, and realizing the rotation of the main tank. The tilting mechanism disclosed in this patent can only use the reaction vessel in this patent, and cannot use reaction vessels of different diameters and sizes; secondly, the tilting mechanism of this patent has poor stability during operation. Summary of the Invention
[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing an organic synthesis reactor tilting mechanism.
[0004] To achieve the above objectives, this utility model adopts the following technical solution: an organic synthesis reactor tilting mechanism, comprising: Mounting rack; The flipping mechanism body is fixedly mounted on the mounting frame. The flipping mechanism body includes a first drive motor, a first gear, a second gear, a first rotating rod, a second drive motor, a first clamping arm, a second clamping arm, a first support plate, and a second support plate. The first gear is fixedly mounted on the first drive motor, and the second gear is fixedly mounted on the first rotating rod. The first rotating rod and the first support plate are fixedly connected. The second support plate and the first support plate are fixedly connected together by a predetermined number of connecting columns. The first gear and the second gear mesh, causing the first drive motor to drive the second gear to rotate. The second gear drives the first rotating rod to rotate, and the first rotating rod drives the first support plate and the second support plate to rotate. The second drive motor drives the first clamping arm and the second clamping arm to move closer to or further away from each other.
[0005] In some embodiments of this application, the flipping mechanism body further includes a third gear, a first toothed plate, and a second toothed plate. The second drive motor has a rotating shaft, and the third gear is fixedly mounted on the rotating shaft. The first toothed plate and the second toothed plate mesh with the third gear, so that when the third gear rotates, it drives the first toothed plate and the second toothed plate to move, and the first toothed plate and the second toothed plate move in opposite directions. The first toothed plate is connected to the first clamping arm, and the second toothed plate is connected to the second clamping arm, so that the first toothed plate and the second toothed plate drive the first clamping arm and the second clamping arm to move closer to each other or further away from each other.
[0006] In some embodiments of this application, the flipping mechanism body further includes a first connecting plate and a second connecting plate. The first connecting plate is fixedly connected to the first clamping arm on one side and fixedly installed with the first toothed plate on the other side. The second connecting plate is fixedly connected to the second clamping arm on one side and fixedly installed with the second toothed plate on the other side. This allows the first toothed plate and the second toothed plate to move away from or towards each other when driven by the third gear, thereby causing the first clamping arm and the second clamping arm to move away from or towards each other.
[0007] In some embodiments of this application, the flipping mechanism body further includes a first sliding track, a second sliding track, a first slider, a second slider, and a third support plate. The first sliding track and the second sliding track are both fixedly installed on the second support plate. The third support plate is fixedly connected to the second connecting plate and the second support arm. The second slider is fixedly installed to the second connecting plate on one hand, and slidably connected to the second sliding track on the other hand. The first slider is fixedly installed to the third support plate on one hand, and slidably connected to the first sliding track on the other hand.
[0008] In some embodiments of this application, the flipping mechanism body further includes a first sliding rail, a second sliding rail, a third slider, and a fourth slider. The first sliding rail and the second sliding rail are both fixedly installed on the second support plate. The third slider is fixedly installed together with the first connecting plate on one hand, and slidably connected to the first sliding rail on the other hand. The fourth slider is fixedly installed together with the first connecting plate on one hand, and slidably connected to the second sliding rail on the other hand.
[0009] In some embodiments of this application, the second drive motor is fixedly mounted on the second support plate.
[0010] The beneficial effects of this application are as follows: Firstly, the organic synthesis reactor tilting mechanism provided by this application has a simple structure. The first and second clamping arms open or close under the drive of the second drive motor, thereby clamping or releasing the reactor. The design of the first and second toothed plates allows for a large opening size of the first and second clamping arms, thus adapting to reactors with a wider range of diameters and improving the applicability of the tilting mechanism. Secondly, the first drive motor can drive the first and second clamping arms to rotate, thereby achieving the purpose of tilting the reactor. The design of the first drive motor, the second drive motor, and the gear transmission ensures high operational stability of the tilting mechanism. Attached Figure Description
[0011] Figure 1 A schematic diagram of the structure of the organic synthesis reactor tilting mechanism provided by this utility model.
[0012] Figure 2 A schematic diagram of the structure of the tilting mechanism body of the organic synthesis reactor tilting mechanism provided by this utility model.
[0013] Figure 3 Another structural schematic diagram of the tilting mechanism body of the organic synthesis reactor tilting mechanism provided by this utility model.
[0014] Figure 4Another structural schematic diagram of the tilting mechanism body of the organic synthesis reactor tilting mechanism provided by this utility model. Detailed Implementation
[0015] The present application will now be described in further detail with reference to the accompanying drawings and specific embodiments. Similar elements in different embodiments are referred to by related similar element reference numerals. In the following embodiments, many details are described to facilitate a better understanding of the present application. However, those skilled in the art will readily recognize that some features may be omitted in different situations, or may be replaced by other elements, materials, or methods. In some cases, certain operations related to the present application are not shown or described in the specification. This is to avoid obscuring the core parts of the present application with excessive description. For those skilled in the art, detailed description of these related operations is not necessary; they can fully understand the related operations based on the description in the specification and general technical knowledge in the art.
[0016] Furthermore, the features, operations, or characteristics described in the specification can be combined in any suitable manner to form various embodiments, and the operational steps involved in each embodiment can also be rearranged or adjusted in a manner that is obvious to those skilled in the art. Therefore, the specification and drawings are only for clearly describing a particular embodiment and do not imply that they represent the necessary components and / or order.
[0017] The serial numbers assigned to components in this document, such as "first" and "second," are used only to distinguish the described objects and have no sequential or technical meaning. The terms "connection" and "linkage" used in this application, unless otherwise specified, include both direct and indirect connections (linkages).
[0018] Please refer to Figure 1-4 This application provides an organic synthesis reactor tilting mechanism (hereinafter referred to as "the tilting mechanism"), which includes: Mounting bracket 1; The flipping mechanism body 2 is fixedly mounted on the mounting frame 1. The flipping mechanism body 2 includes a first drive motor (not shown), a first gear (not shown), a second gear 21, a first rotating rod 22, a second drive motor 26, a first clamping arm 27, a second clamping arm 28, a first support plate 23, and a second support plate 24. The first gear is fixedly mounted on the first drive motor, and the second gear 21 is fixedly mounted on the first rotating rod 22. The first rotating rod 22 and the first support plate 23 are fixedly connected. The second support plate 24 and the first support plate 23 are fixedly connected together by a predetermined number of connecting posts 25. The first gear and the second gear 21 mesh, thereby causing the first drive motor to drive the second gear 21 to rotate. The second gear 21 drives the first rotating rod 22 to rotate, and the first rotating rod 22 drives the first support plate 23 and the second support plate 24 to rotate. The second drive motor 26 drives the first clamping arm 27 and the second clamping arm 28 to move closer to each other or further away from each other.
[0019] In some embodiments of this application, please refer to Figure 1-4 The flipping mechanism body 2 further includes a third gear 29, a first toothed plate 211, and a second toothed plate 213. The second drive motor 26 has a rotating shaft 260. The third gear 29 is fixedly mounted on the rotating shaft 260. The first toothed plate 211 and the second toothed plate 213 are both meshed with the third gear 29, so that when the third gear 29 rotates, it drives the first toothed plate 211 and the second toothed plate 213 to move, and the first toothed plate 211 and the second toothed plate 213 move in opposite directions. The first toothed plate 211 is connected to the first clamping arm 27, and the second toothed plate 213 is connected to the second clamping arm 28, so that the first toothed plate 211 and the second toothed plate 213 drive the first clamping arm 27 and the second clamping arm 28 to move closer to each other or further away from each other.
[0020] In some embodiments of this application, please refer to Figure 1-4 The flipping mechanism body 2 further includes a first connecting plate 210 and a second connecting plate 212. The first connecting plate 210 is fixedly connected to the first clamping arm 27 on one hand, and fixedly installed with the first toothed plate 211 on the other hand. The second connecting plate 212 is fixedly connected to the second clamping arm 28 on one hand, and fixedly installed with the second toothed plate 213 on the other hand. This allows the first toothed plate 211 and the second toothed plate 213 to move away from or towards each other when driven by the third gear 29, thereby causing the first clamping arm 27 and the second clamping arm 28 to move away from or towards each other.
[0021] In some embodiments of this application, please refer to Figure 1-4 The flipping mechanism body 2 further includes a first sliding rail 218, a second sliding rail 219, a first slider 215, a second slider 216, and a third support plate 214. The first sliding rail 218 and the second sliding rail 219 are both fixedly installed on the second support plate 24. The third support plate 214 is fixedly connected to the second connecting plate 212 and the second support arm 28. The second slider 216 is fixedly installed to the second connecting plate 212 on one hand, and slidably connected to the second sliding rail 219 on the other hand. The first slider 215 is fixedly installed to the third support plate 214 on one hand, and slidably connected to the first sliding rail 218 on the other hand.
[0022] In some embodiments of this application, please refer to Figure 1-4 The flipping mechanism body 2 further includes a first sliding rail 218, a second sliding rail 219, a third slider 220, and a fourth slider 221. The first sliding rail 218 and the second sliding rail 219 are both fixedly installed on the second support plate 24. The third slider 220 is fixedly installed together with the first connecting plate 210 on one hand, and slidably connected to the first sliding rail 218 on the other hand. The fourth slider 221 is fixedly installed together with the first connecting plate 210 on one hand, and slidably connected to the second sliding rail 219 on the other hand.
[0023] In some embodiments of this application, please refer to Figure 1-4 The second drive motor 26 is fixedly mounted on the second support plate 24.
[0024] The organic synthesis reactor tilting mechanism provided in this application has a simple structure. The first and second clamping arms open or close under the drive of a second drive motor, thereby clamping or releasing the reactor. The design of the first and second toothed plates allows for a large opening size of the first and second clamping arms, thus adapting to reactors with a wider range of diameters and improving the applicability of the tilting mechanism. Secondly, the first drive motor can rotate the first and second clamping arms, thereby achieving the purpose of tilting the reactor. The design of the first and second drive motors, along with the gear transmission, ensures high operational stability of the tilting mechanism.
[0025] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. A tilting mechanism for an organic synthesis reactor, characterized in that, include: Mounting rack; The flipping mechanism body is fixedly mounted on the mounting frame. The flipping mechanism body includes a first drive motor, a first gear, a second gear, a first rotating rod, a second drive motor, a first clamping arm, a second clamping arm, a first support plate, and a second support plate. The first gear is fixedly mounted on the first drive motor, and the second gear is fixedly mounted on the first rotating rod. The first rotating rod and the first support plate are fixedly connected. The second support plate and the first support plate are fixedly connected together by a predetermined number of connecting columns. The first gear and the second gear mesh, thereby causing the first drive motor to drive the second gear to rotate, the second gear to drive the first rotating rod to rotate, and the first rotating rod to drive the first support plate and the second support plate to rotate. The flipping mechanism body further includes a third gear, a first toothed plate, and a second toothed plate. The second drive motor has a rotating shaft, and the third gear is fixedly mounted on the rotating shaft. The first toothed plate and the second toothed plate mesh with the third gear, so that when the third gear rotates, it drives the first toothed plate and the second toothed plate to move, and the first toothed plate and the second toothed plate move in opposite directions. The flipping mechanism body also includes a first connecting plate and a second connecting plate. The first connecting plate is fixedly connected to the first clamping arm on one side and fixedly mounted to the first toothed plate on the other side. The second connecting plate is fixedly connected to the second clamping arm on one side and fixedly mounted to the second toothed plate on the other side. The flipping mechanism body further includes a first sliding rail, a second sliding rail, a first slider, a second slider, a third slider, a fourth slider, and a third support plate; the first sliding rail and the second sliding rail are both fixedly mounted on the second support plate; the third support plate is fixedly connected to the second connecting plate and the second clamping arm; the first slider is fixedly mounted to the third support plate on one side and slidably connected to the first sliding rail on the other side; the second slider is fixedly mounted to the second connecting plate on one side and slidably connected to the second sliding rail on the other side; the third slider is fixedly mounted to the first connecting plate on one side and slidably connected to the first sliding rail on the other side; the fourth slider is fixedly mounted to the first connecting plate on one side and slidably connected to the second sliding rail on the other side.
2. The organic synthesis reactor tilting mechanism according to claim 1, characterized in that, The second drive motor is fixedly mounted on the second support plate.
Citation Information
Patent Citations
Lifting and overturning reaction kettle
CN221772275U
