A groove wall integrated electrolytic cleaning machine

Abstract

The utility model relates to the technical fields of industrial cleaning equipment discloses a groove wall integrated formula electrolytic cleaning machine, including the organism, one side of the organism inner wall is fixed with the cleaning tank, the inside of cleaning tank is equipped with electrolytic cleaning component, the top of cleaning tank is fixed with the installation strip, the central position of installation strip is integrated with positive electrode strip, the bottom of organism is fixed with the casing, the inside of casing is equipped with lifting assembly, the bottom of casing four corners is equipped with four universal wheels, the other side of the organism inner wall is installed for the controller body of the controller used for controlling equipment, the inner bottom wall of organism is fixed with three drain pipes for sewage discharge at equal distance, the electrolytic cleaning machine of this kind of groove wall integrated formula, takes through electrolytic cleaning component and does not need the superfluous operation, directly puts the mould into the electrolytic cleaning component inside and carries out the cleaning, reduces the work load and work time of worker, improves the effect that mould cleaning efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of industrial cleaning equipment, and in particular to an integrated electrolytic cleaning machine for tank walls. Background Technology

[0002] Electrolytic cleaning machines remove dirt, rust, and oxides from object surfaces through electrolysis. An electric current causes the electrolyte to react with the object being cleaned. This equipment is highly efficient and environmentally friendly, suitable for various materials such as metals, plastics, and glass, and is widely used in metal processing, automotive manufacturing, electronics, food, and pharmaceutical industries. Electrolytic cleaning offers advantages such as rapid decontamination, safety, and energy efficiency, eliminating the need for high-temperature or high-pressure operation and avoiding the use of harmful chemicals.

[0003] A search revealed an existing patent (publication number: CN210916345U) that discloses an electrolytic mold cleaning machine. The top end face of the machine body is connected to a control box located on the right front side. An electrolytic tank is set inside the machine body on the left side of the control box. Positioning bars are horizontally connected to the top port of the electrolytic tank on both the front and rear sides. This process cleans the cleaning agent on the mold surface and prevents the cleaning agent from condensing on the mold surface during the drying process, thus avoiding incomplete cleaning.

[0004] However, in the above solution, the positive electrode needs to be removed and processed each time the mold is cleaned. This operation not only increases the workload of workers but also consumes a significant amount of time, preventing the overall efficiency of mold cleaning from being effectively improved. Due to the tediousness and time-consuming nature of this step, the workers' operation becomes more complicated, thus affecting the smoothness of the workflow and the overall efficiency of mold cleaning. Summary of the Invention

[0005] In view of the fact that the existing operation process has become complicated, affecting the smoothness of the workflow and the overall efficiency of mold cleaning, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide an integrated electrolytic cleaning machine for tank walls, which aims to reduce the workload and working time of workers and improve the efficiency of mold cleaning by directly placing the mold into the electrolytic cleaning component for cleaning without the need for additional operations.

[0007] To solve the above technical problems, this utility model provides the following technical solution: an integrated electrolytic cleaning machine for tank walls, including a machine body, a cleaning tank fixed on one side of the inner wall of the machine body, an electrolytic cleaning component provided inside the cleaning tank, mounting strips symmetrically fixed at the top of the cleaning tank, a positive electrode strip integrated at the center of the mounting strip, a housing fixed at the bottom of the machine body, a lifting component provided inside the housing, and four casters installed at the four corners of the bottom of the housing; A controller body for controlling the equipment is installed on the other side of the inner wall of the machine body; The inner bottom wall of the machine body has three drain pipes fixed at equal intervals for sewage discharge.

[0008] As a preferred embodiment of the integrated electrolytic cleaning machine for the tank wall described in this utility model, the electrolytic cleaning component includes a mesh plate, which is vertically slidably connected to the inner side of the cleaning tank. A reinforcing frame is fixed to the top of the mesh plate, and negative electrode connecting blocks are symmetrically fixed to the top of the reinforcing frame on both sides corresponding to the mounting strip. Handles are fixed to the top of the reinforcing frame on both sides perpendicular to the mounting strip.

[0009] In a preferred embodiment of the integrated electrolytic cleaning machine for tank walls described in this utility model, the negative electrode connecting block is vertically movable above the mounting strip, and the negative electrode connecting block is engaged with the slot at the top of the mounting strip.

[0010] As a preferred embodiment of the integrated electrolytic cleaning machine for tank walls described in this utility model, the inner side of the mounting strip is provided with a groove for accommodating the positive electrode strip, and one end of the positive electrode strip extends to the top surface of the mesh plate.

[0011] In a preferred embodiment of the integrated electrolytic cleaning machine for the tank wall described in this utility model, the height of the reinforcing frame is the same as the inner height of the cleaning tank.

[0012] In a preferred embodiment of the integrated electrolytic cleaning machine for tank walls described in this utility model, the lifting assembly includes a servo motor, which is fixedly connected to the inner wall of one end of the housing. A rotating rod is fixed to the output end of the servo motor via a coupling. Spiral blades are symmetrically fixed at both ends of the rotating rod. Worm gear bodies are meshed on both sides of the two spiral blades. A threaded rod is fixed to the top of the worm gear body. The threaded rod passes through the housing and the machine body and extends into the interior of the cleaning tank, where a square rod is threadedly connected. A fixing block is fixed to the top of the square rod, and the inner side of the fixing block is fixedly connected to the reinforcing frame.

[0013] In a preferred embodiment of the integrated electrolytic cleaning machine for tank walls described in this utility model, the spiral blade and the worm wheel body are always on the same horizontal line, and the rotating rod forms a worm wheel and worm structure through the spiral blade and the worm wheel body.

[0014] As a preferred embodiment of the integrated electrolytic cleaning machine for tank walls described in this utility model, a square groove is provided on the inner wall of the cleaning tank at a position corresponding to the square rod, the side of the square rod is in contact with the inner side of the square groove, and the square rod is slidably connected to the inner side of the square groove.

[0015] Compared with the prior art, the present invention has at least the following beneficial effects: 1. This utility model eliminates the need for additional handling when using an electrolytic cleaning component. The mold can be directly placed inside the component for cleaning, reducing the workload and time for workers, improving the efficiency of mold cleaning, avoiding frequent handling, making the cleaning process more convenient, reducing manual intervention, significantly improving work efficiency, saving cleaning time, and enhancing the automation level of the equipment, thus reducing the impact of human factors on the cleaning effect.

[0016] 2. This utility model allows for height adjustment and self-locking of the electrolytic cleaning component via a lifting assembly, facilitating the user's placement of the mold to be cleaned. Furthermore, the position of the cleaning component can be flexibly adjusted according to the size and shape of different molds to ensure complete coverage of the mold surface, thus improving the cleaning effect. It allows for easy placement of the mold to be cleaned, avoiding the tedious steps of manual fixing and saving operation time. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the integrated electrolytic cleaning machine for tank walls of this utility model; Figure 2 This is a schematic diagram of the electrolytic cleaning component structure of the integrated electrolytic cleaning machine for tank walls of this utility model; Figure 3 This is a schematic diagram of the lifting assembly structure of the integrated electrolytic cleaning machine for tank walls of this utility model; Figure 4 This is a schematic diagram of the overall external structure of the integrated electrolytic cleaning machine for tank walls of this utility model.

[0018] Explanation of reference numerals in the attached figures: 1. Main body; 2. Cleaning tank; 201. Square tank; 3. Controller body; 4. Electrolytic cleaning assembly; 401. Mesh plate; 402. Reinforcing frame; 403. Negative electrode connection block; 404. Handle; 5. Mounting strip; 6. Positive electrode strip; 7. Drain pipe; 8. Housing; 9. Lifting assembly; 901. Servo motor; 902. Rotating rod; 903. Spiral blade; 904. Worm gear body; 905. Threaded rod; 906. Square rod; 907. Fixing block; 10. Casters. Detailed Implementation

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Example

[0020] Reference Figures 1-2 This first embodiment of the present invention provides an integrated electrolytic cleaning machine for tank walls. The machine includes a body 1, a cleaning tank 2 fixed to one side of the inner wall of the body 1, an electrolytic cleaning component 4 inside the cleaning tank 2, symmetrical mounting strips 5 fixed to the top of the cleaning tank 2, a positive electrode strip 6 integrated at the center of the mounting strips 5, and a housing 8 fixed to the bottom of the body 1. A lifting component 9 is located inside the housing 8, and four casters 10 are installed at the four corners of the bottom of the housing 8. By fixing the cleaning tank 2 to the inner wall of the body 1, a compact integrated structure is formed, reducing the space occupied by the equipment while ensuring the stability of the cleaning area. The symmetrically arranged mounting strips 5 at the top of the cleaning tank 2 not only provide fixed support for the electrodes but also ensure the uniformity of the electrolysis process, avoiding poor cleaning results due to electrode misalignment. On the other side of the inner wall of the body 1, a controller body 3 for controlling the equipment is installed; Three drain pipes 7 for sewage discharge are fixed at equal intervals on the inner bottom wall of the machine body 1. The drain pipes 7 at the bottom of the machine body 1 can quickly discharge the cleaning fluid, reduce manual cleaning time, and improve the continuous operation capability of the equipment. The casters 10 at the bottom of the housing 8 make the equipment easy to move, adapt to the needs of different working environments, and improve overall flexibility.

[0021] The electrolytic cleaning assembly 4 includes a mesh plate 401, which is vertically slidably connected to the inner side of the cleaning tank 2. A reinforcing frame 402 is fixed to the top of the mesh plate 401. Negative electrode connecting blocks 403 are symmetrically fixed to the top of the reinforcing frame 402 on both sides corresponding to the mounting strip 5. Handles 404 are fixed to the top of the reinforcing frame 402 on both sides perpendicular to the mounting strip 5. The mesh plate 401 adopts a vertical sliding connection method, making it easier to place and remove the mold. At the same time, the reinforcing frame 402 enhances the overall structural strength and prevents deformation. The engaging design between the negative electrode connecting blocks 403 and the mounting strip 5 ensures stable electrode contact and avoids poor contact due to vibration or movement during electrolysis. The handles 404 further improve the convenience of manual operation, making it easy for users to adjust or remove the mesh plate.

[0022] The negative electrode connecting block 403 moves vertically above the mounting strip 5, and engages with the slot at the top of the mounting strip 5.

[0023] The inner side of the mounting strip 5 is provided with a groove to accommodate the positive electrode strip 6. One end of the positive electrode strip 6 extends to the top surface of the mesh plate 401. The positive electrode strip 6 is embedded in the groove of the mounting strip 5, which avoids the interference that may be caused by the exposed electrode and ensures that the electrolytic reaction covers the entire cleaning area. The electrode extends to the top surface of the mesh plate 401, making the current distribution more uniform and improving the cleaning efficiency.

[0024] The height of the reinforcing frame 402 is the same as the inner height of the cleaning tank 2. Example

[0025] Reference Figures 1-4 This is the second embodiment of the present invention. This embodiment differs from the first embodiment in that: the lifting assembly 9 includes a servo motor 901, which is fixedly connected to the inner wall of one end of the housing 8. The output end of the servo motor 901 is fixed to a rotating rod 902 via a coupling. Spiral blades 903 are symmetrically fixed at both ends of the rotating rod 902. Worm gear bodies 904 are meshed on both sides of the two spiral blades 903. A threaded rod 905 is fixed to the top of the worm gear body 904. The threaded rod 905 passes through the housing 8 and the machine body 1 and extends into the cleaning tank 2. A square rod 906 is threadedly connected to the top of the square rod 906. A fixing block 907 is fixed to the top of the square rod 906. The inner side of the fixing block 907 is fixedly connected to the reinforcing frame 402. The servo motor 901 drives the rotating rod 902 and the spiral blades 903.

[0026] The spiral blade 903 and the worm gear body 904 are always on the same horizontal line. The rotating rod 902 forms a worm gear structure with the spiral blade 903 and the worm gear body 904. The worm gear structure 904 drives the threaded rod 905 to rotate, enabling the square rod 906 to achieve precise lifting and lowering. This design not only operates smoothly but also has a self-locking function to prevent the mesh plate 401 from accidentally falling due to external forces during lifting and lowering, thus improving safety.

[0027] A square groove 201 is provided on the inner wall of the cleaning tank 2 at the position corresponding to the square rod 906. The side of the square rod 906 fits against the inner side of the square groove 201. The square rod 906 is slidably connected to the inner side of the square groove 201. The square rod 906 fits tightly against the square groove 201 on the inner wall of the cleaning tank 2 to ensure that there is no deviation during the lifting process, so that the mesh plate 401 always maintains vertical movement and avoids the mold from affecting the electrolysis effect due to shaking during the cleaning process.

[0028] The remaining structure is the same as that in Example 1.

[0029] Based on embodiments 1-2, the working principle of this utility model is as follows: The user controls the device through the controller body 3. The positive electrode strip 6 is connected to the positive electrode of the controller body 3 by means of the foot piece. The electrolytic cleaning component 4 cooperates with the positive electrode strip 6 to clean the mold placed inside the cleaning tank 2. By placing the mold on the top of the mesh plate 401, and by engaging the negative electrode connecting block 403 at the top of the reinforcing frame 402 with the mounting strip 5, and by electrically cooperating between the negative electrode connecting block 403 and the positive electrode strip 6, an electrolytic reaction occurs in the cleaning liquid inside the cleaning tank 2 to clean the mold. After the cleaning work is completed, the electrolytic cleaning component 4 can be raised and lowered by the lifting component 9. The rotating rod 902 is driven to rotate by the servo motor 901. The rotating rod 902 drives the spiral blade 903 to rotate synchronously. The spiral blade 903 meshes with the worm gear body 904 on both sides of it, and synchronously drives the threaded rod 905 at the top of the worm gear body 904 to rotate. Because the threaded rod 905 is threadedly connected to the square rod 906, the square rod 906 drives the reinforcing frame 402 to move up and down through the fixing block 907. The user can more conveniently pick up the mold after cleaning. The drain pipe 7 is connected to the inside of the cleaning tank 2, and the cleaning liquid inside the cleaning tank 2 can be discharged through the drain pipe 7. The device can be easily moved by the casters 10 provided at the bottom of the housing 8.

[0030] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An integrated electrolytic cleaning machine for tank walls, comprising a body (1), characterized in that: A cleaning tank (2) is fixed on one side of the inner wall of the body (1). An electrolytic cleaning component (4) is provided inside the cleaning tank (2). An installation strip (5) is symmetrically fixed at the top of the cleaning tank (2). A positive electrode strip (6) is integrated at the center of the installation strip (5). A housing (8) is fixed at the bottom of the body (1). A lifting component (9) is provided inside the housing (8). Four casters (10) are installed at the four corners of the bottom of the housing (8). The controller body (3) for controlling the equipment is installed on the other side of the inner wall of the body (1). The inner bottom wall of the machine body (1) is fixed with three drain pipes (7) for sewage discharge at equal intervals.

2. The integrated electrolytic cleaning machine for tank walls according to claim 1, characterized in that: The electrolytic cleaning assembly (4) includes a mesh plate (401), which is vertically slidably connected to the inside of the cleaning tank (2). A reinforcing frame (402) is fixed to the top of the mesh plate (401). Negative electrode connecting blocks (403) are symmetrically fixed to the top of the reinforcing frame (402) on both sides corresponding to the mounting strip (5). Handles (404) are fixed to the top of the reinforcing frame (402) on both sides perpendicular to the mounting strip (5).

3. The integrated electrolytic cleaning machine for tank walls according to claim 2, characterized in that: The negative electrode connecting block (403) is vertically movable above the mounting strip (5), and the negative electrode connecting block (403) is engaged with the slot at the top of the mounting strip (5).

4. The integrated electrolytic cleaning machine for tank walls according to claim 3, characterized in that: The mounting strip (5) has a groove on its inner side to accommodate the positive electrode strip (6), and one end of the positive electrode strip (6) extends to the top surface of the mesh plate (401).

5. The integrated electrolytic cleaning machine for tank walls according to claim 2, characterized in that: The height of the reinforcing frame (402) is the same as the inner height of the cleaning tank (2).

6. The integrated electrolytic cleaning machine for tank walls according to claim 1, characterized in that: The lifting assembly (9) includes a servo motor (901), which is fixedly connected to the inner wall of one end of the housing (8). The output end of the servo motor (901) is fixed with a rotating rod (902) via a coupling. The two ends of the rotating rod (902) are symmetrically fixed with spiral blades (903). The two sides of the spiral blades (903) are meshed with a worm gear body (904). The top end of the worm gear body (904) is fixed with a threaded rod (905). The threaded rod (905) passes through the housing (8) and the machine body (1) and extends to the inside of the cleaning tank (2) and is threaded with a square rod (906). The top end of the square rod (906) is fixed with a fixing block (907). The inner side of the fixing block (907) is fixedly connected to the reinforcing frame (402).

7. The integrated electrolytic cleaning machine for tank walls according to claim 6, characterized in that: The spiral blade (903) and the worm gear body (904) are always on the same horizontal line. The rotating rod (902) forms a worm gear structure with the spiral blade (903) and the worm gear body (904).

8. The integrated electrolytic cleaning machine for tank walls according to claim 6, characterized in that: The inner wall of the cleaning tank (2) is provided with a square groove (201) at the position corresponding to the square rod (906). The side of the square rod (906) is in contact with the inner side of the square groove (201), and the square rod (906) is slidably connected to the inner side of the square groove (201).

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