An antioxidant filling and cleaning device

Abstract

The utility model relates to the field of antioxidant production relates to an antioxidant filling and cleaning device, the utility model discloses a cleaning brush washing unit, work piece fixed unit and flush drying unit, cleaning brush washing unit includes pneumatic cylinder, support frame, drive motor, cleaning brush head and washing liquid delivery pipe, and the pneumatic cylinder sets up on the upper end of support frame, and the cleaning brush head interval and rotation sets up in the lower end of support frame, and the washing liquid delivery pipe sets up on the support frame, and drive motor rotates cleaning brush head through the belt drive unit, work piece fixed unit includes rotary workbench, base plate, fixed clamping plate and movable clamping plate, and the base plate sets up between rotary workbench, and the fixed clamping plate is fixed on the base plate, and the movable clamping plate is slidably arranged on the base plate, and the fixed clamping plate and movable clamping plate are all interval and are equipped with work piece clamping groove, and flush drying unit includes elevating support, upper mounting plate, lower mounting plate, spherical connector, clean water delivery pipe and hot -blast delivery pipe.

Description

Technical Field

[0001] This utility model relates to the field of antioxidant production, and specifically to an antioxidant filling and cleaning device. Background Technology

[0002] In the field of food preservation, the core function of antioxidants is to delay the quality deterioration of food caused by oxidation, thereby extending its shelf life. These substances typically need to be bottled, and thorough cleaning and drying of the containers before filling is a crucial prerequisite for ensuring the quality of the antioxidants. Currently used cleaning equipment generally involves adding detergent to the bottle first, then adding water for scrubbing, followed by multiple rinsings and repeated inversions to drain the water, ensuring complete removal of the detergent. However, this method, due to the frequent inversions, is not only cumbersome but also affects overall efficiency.

[0003] Therefore, in order to overcome the shortcomings of existing technologies, it is urgent to design an antioxidant filling and cleaning device with a simple structure. Utility Model Content

[0004] This invention provides an antioxidant filling and cleaning device to address the problems of existing technologies.

[0005] The objective of this utility model can be achieved through the following technical solution: An antioxidant filling and cleaning device includes a cleaning and brushing unit, a workpiece fixing unit, a rinsing and drying unit, and a wastewater collection tank arranged sequentially downwards. The cleaning and brushing unit includes a pneumatic cylinder, a support frame, a drive motor, a chain transmission unit, cleaning brush heads, and a washing liquid delivery pipe. The pneumatic cylinder is located at the upper end of the support frame, the cleaning brush heads are spaced apart and rotatably mounted at the lower end of the support frame, the washing liquid delivery pipe is mounted on the support frame, and the drive motor is fixed to the support frame and drives the cleaning brush heads to rotate via the chain transmission unit. The workpiece fixing unit includes a rotating worktable, a base plate, a fixed clamping plate, and a movable clamping plate. The base plate is mounted on the rotating worktable. Between the fixed clamping plates, the fixed clamping plate is fixed to the base plate, and the movable clamping plate is slidably disposed on the base plate. Both the fixed clamping plate and the movable clamping plate are provided with workpiece clamping grooves at intervals. The rinsing and drying unit includes a lifting bracket, an upper mounting plate, a lower mounting plate, a spherical connector, a clean water conveying pipe, and a hot air conveying pipe. The upper mounting plate is fixedly disposed between the lifting brackets, and the lower mounting plate is slidably disposed on the lifting bracket and located at the lower end of the upper mounting plate. The upper mounting plate is provided with a through hole communicating with the spherical connector, and the spherical connector is provided with a communicating guide hole. The clean water conveying pipe and the hot air conveying pipe are spaced apart on the lower mounting plate and are connected at their upper ends. The lower mounting plate is provided with a transmission pneumatic cylinder on its side end.

[0006] In a further improvement, the chain drive unit includes a main drive sprocket, a secondary drive sprocket, a drive chain, and a brush head drive sprocket. The output shaft of the drive motor is connected to the main drive sprocket, the brush head drive sprocket is fixed to the upper end of the cleaning brush head, and the drive chain connects the main drive sprocket, the secondary drive sprocket, and the brush head drive sprocket.

[0007] In a further improvement, a second drive motor and a reduction gearbox are connected to the side end of the rotary table. The output end of the second drive motor is connected to the input end of the reduction gearbox, and the output end of the reduction gearbox is connected to the rotary table.

[0008] In a further improvement, the movable clamping plate is slidably mounted on the base plate via a guide rail, and a propulsion pneumatic cylinder is connected to the rear end of the movable clamping plate.

[0009] As a further improvement, lifting pneumatic cylinders are provided on both sides of the lifting bracket.

[0010] Compared with existing technologies, the beneficial effects of this novel antioxidant filling and cleaning device are as follows: This novel antioxidant filling and cleaning device offers significant advantages over traditional equipment: The bottles to be cleaned are placed on the base plate and securely clamped by the cooperation of the movable and fixed clamping plates. The upper cleaning and brushing unit then moves downwards under the drive of a pneumatic cylinder. Cleaning liquid is injected into the bottles through the washing liquid delivery pipe, and the cleaning brush head extends into the bottle and rotates under the drive of the motor and chain transmission unit, efficiently completing the cleaning process. After cleaning, the cleaning and brushing unit moves upwards to its original position, and the rotating worktable rotates 180 degrees so that the bottle opening faces downwards. At this time, the lifting bracket drives the flushing... The washing and drying unit moves upward, allowing the upper mounting plate to fit against the bottle and the spherical connector to extend into the bottle. Water from the clean water delivery pipe flows out through the through hole and the guide hole of the spherical connector, rinsing the inside of the bottle. With the help of gravity, the rinsed wastewater flows out naturally, significantly increasing the washing speed. Subsequently, the transmission pneumatic cylinder pushes the lower mounting plate to slide, aligning the hot air delivery pipe with the through hole. Hot air is sprayed out along the same path, quickly drying the inside of the bottle. After drying, the washing and drying unit moves downward, the rotating worktable resets, the movable clamping plate releases, and the processed filling bottle can be removed. The entire process is simple to operate, requires no complex manual intervention, and significantly improves efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 2 This is a schematic diagram of the structure of some of the fixing components in this utility model. In the diagram, 1-cleaning brush unit, 11-pneumatic cylinder, 12-support frame, 13-drive motor, 14-chain drive unit, 141-main drive sprocket, 142-secondary drive sprocket, 143-drive chain, 144-brush head drive sprocket, 15-cleaning brush head, 16-washing liquid delivery pipe, 2-workpiece fixing unit, 21-rotary worktable, 22-base plate, 23-fixed clamping plate, 24-movable clamping plate, 241 - Guide rail, 242- Propulsion pneumatic cylinder, 25- Workpiece clamping slot, 26- Drive motor No. 2, 27- Reduction gearbox, 3- Washing and drying unit, 31- Lifting bracket, 311- Lifting pneumatic cylinder, 32- Upper mounting plate, 321- Through hole, 33- Lower mounting plate, 34- Spherical connector, 341- Guide hole, 35- Clean water conveying pipe, 36- Hot air conveying pipe, 37- Transmission pneumatic cylinder, 4- Wastewater collection tank. Detailed Implementation

[0012] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0013] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0014] The following describes the embodiments and appendices. Figures 1-2 The technical solution of this utility model will be further described below.

[0015] Example 1 An antioxidant filling and cleaning device includes a cleaning and brushing unit 1, a workpiece fixing unit 2, a rinsing and drying unit 3, and a wastewater collection tank 4 arranged sequentially downwards. The cleaning and brushing unit 1 includes a pneumatic cylinder 11, a support frame 12, a drive motor 13, a chain drive unit 14, cleaning brush heads 15, and a washing liquid delivery pipe 16. The pneumatic cylinder 11 is located on the upper end of the support frame 12. The cleaning brush heads 15 are spaced apart and rotatably mounted on the lower end of the support frame 12. The washing liquid delivery pipe 16 is mounted on the support frame 12. The drive motor 13 is fixed to the support frame 12 and drives the cleaning brush heads 15 to rotate via the chain drive unit 14. The workpiece fixing unit 2 includes a rotating worktable 21, a base plate 22, a fixed clamping plate 23, and a movable clamping plate 24. The base plate 22 is positioned between the rotating worktables 21, and the fixed clamping plate 23 is fixed to the worktable. On the base plate 22, the movable clamping plate 24 is slidably disposed on the base plate 22. The fixed clamping plate 23 and the movable clamping plate 24 are both provided with workpiece clamping grooves 25 at intervals. The rinsing and drying unit 3 includes a lifting bracket 31, an upper mounting plate 32, a lower mounting plate 33, a spherical connector 34, a clean water conveying pipe 35, and a hot air conveying pipe 36. The upper mounting plate 32 is fixedly disposed between the lifting brackets 31. The lower mounting plate 33 is slidably disposed on the lifting brackets 31 and located at the lower end of the upper mounting plate 32. The upper mounting plate 32 is provided with a through hole 321 communicating with the spherical connector 34. The spherical connector 34 is provided with a communicating guide hole 341. The clean water conveying pipe 35 and the hot air conveying pipe 36 are spaced apart on the lower mounting plate 33 and are connected at the upper end. The lower mounting plate 33 is provided with a transmission pneumatic cylinder 37 on its side end.

[0016] like Figures 1-2As shown, the antioxidant filling and cleaning device of this embodiment operates as follows in actual use: First, the filling bottle to be cleaned is placed on the base plate, positioning it in the workpiece clamping groove between the fixed clamping plate and the movable clamping plate. Driven by the push-pneumatic cylinder, the movable clamping plate moves along the guide rail towards the fixed clamping plate, thus firmly clamping the filling bottle. Next, the pneumatic cylinder of the cleaning and brushing unit moves the entire unit downwards, and the washing liquid delivery pipe injects an appropriate amount of washing liquid into the bottle. Simultaneously, the cleaning brush head extends into the bottle, and the drive motor, through the chain transmission unit (the cooperation of the main drive sprocket, the secondary drive sprocket, the transmission chain, and the brush head drive sprocket), drives the cleaning brush head to rotate, thoroughly cleaning the inner wall of the bottle. After brushing, the cleaning and brushing unit moves upwards and resets under the action of the pneumatic cylinder, and the rotating worktable is driven by the second drive motor and... Driven by the reduction gearbox, the bottle rotates 180 degrees, causing the bottle opening to face downwards. Then, the lifting bracket moves upwards under the action of the lifting pneumatic cylinder, bringing the upper mounting plate into close contact with the bottle. The spherical connector extends into the bottle, and water from the clean water delivery pipe enters the guide hole of the spherical connector through the through hole in the upper mounting plate, then sprays outwards to rinse the inner wall of the bottle. The wastewater generated during rinsing flows out automatically due to gravity into the wastewater collection tank below. After rinsing, the transmission pneumatic cylinder pushes the lower mounting plate to slide, aligning the hot air delivery pipe with the through hole. Hot air is sprayed out through the through hole and guide hole to quickly dry the inside of the bottle. After drying, the lifting bracket moves downwards to its original position, the rotating worktable rotates 180 degrees, and the movable clamping plate retracts and releases under the action of the pushing pneumatic cylinder. At this point, the cleaned and dried bottle can be removed.

[0017] In a further preferred embodiment, the chain drive unit 14 includes a main drive sprocket 141, a secondary drive sprocket 142, a drive chain 143, and a brush head drive sprocket 144. The output shaft of the drive motor 13 is connected to the main drive sprocket 141. The brush head drive sprocket 144 is fixed to the upper end of the cleaning brush head 15. The drive chain 143 connects the main drive sprocket 141, the secondary drive sprocket 142, and the brush head drive sprocket 144. The output shaft of the drive motor 13 is connected to the main drive sprocket 141. The main drive sprocket 141 drives the secondary drive sprocket 142 to rotate via the drive chain 143. The secondary drive sprocket 142 then transmits power to the brush head drive sprocket 144 fixed to the upper end of the cleaning brush head 15 via the drive chain 143, thereby driving the cleaning brush head 15 to rotate.

[0018] As a further preferred embodiment, a second drive motor 26 and a reduction gearbox 27 are connected to the side end of the rotary table 21. The output end of the second drive motor 26 is connected to the input end of the reduction gearbox 27, and the output end of the reduction gearbox 27 is connected to the rotary table 21.

[0019] In a further preferred embodiment, the movable clamping plate 24 is slidably mounted on the base plate 22 via a guide rail 241. A propulsion cylinder 242 is connected to the rear end of the movable clamping plate 24. The movable clamping plate 24 slides on the base plate 22 via the guide rail 241, which provides stable guidance, ensuring the linearity of the clamping plate's movement and repeatability. The propulsion cylinder 242 is connected to the rear end of the movable clamping plate 24. The cylinder's extension and retraction movement pushes the clamping plate closer to or away from the fixed clamping plate 23, thus clamping and releasing the filling bottle.

[0020] As a further preferred embodiment, the lifting bracket 31 is provided with lifting pneumatic cylinders 311 on both sides, and the vertical movement of the lifting bracket 31 is controlled by the extension and retraction of the cylinders.

[0021] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. An antioxidant filling and cleaning device, characterized in that, The system includes a cleaning and brushing unit, a workpiece fixing unit, a rinsing and drying unit, and a wastewater collection tank arranged sequentially downwards. The cleaning and brushing unit comprises a pneumatic cylinder, a support frame, a drive motor, a chain drive unit, cleaning brush heads, and a washing liquid delivery pipe. The pneumatic cylinder is located at the upper end of the support frame, the cleaning brush heads are spaced apart and rotatably mounted at the lower end of the support frame, and the washing liquid delivery pipe is mounted on the support frame. The drive motor is fixed to the support frame and drives the cleaning brush heads to rotate via the chain drive unit. The workpiece fixing unit includes a rotating worktable, a base plate, a fixed clamping plate, and a movable clamping plate. The base plate is positioned between the rotating worktables, and the fixed clamping plate is fixed to the base plate. The movable clamping plate is slidably disposed on the base plate. Both the fixed clamping plate and the movable clamping plate are provided with workpiece clamping grooves at intervals. The rinsing and drying unit includes a lifting bracket, an upper mounting plate, a lower mounting plate, a spherical connector, a clean water conveying pipe, and a hot air conveying pipe. The upper mounting plate is fixedly disposed between the lifting brackets. The lower mounting plate is slidably disposed on the lifting bracket and located at the lower end of the upper mounting plate. The upper mounting plate is provided with a through hole communicating with the spherical connector. The spherical connector is provided with a communicating guide hole. The clean water conveying pipe and the hot air conveying pipe are spaced apart on the lower mounting plate and are connected at their upper ends. A transmission pneumatic cylinder is provided on the side end of the lower mounting plate.

2. The antioxidant filling and cleaning device according to claim 1, characterized in that, The chain drive unit includes a main drive sprocket, a secondary drive sprocket, a drive chain, and a brush head drive sprocket. The output shaft of the drive motor is connected to the main drive sprocket. The brush head drive sprocket is fixed to the upper end of the cleaning brush head. The drive chain connects the main drive sprocket, the secondary drive sprocket, and the brush head drive sprocket.

3. The antioxidant filling and cleaning device according to claim 1, characterized in that, The rotary worktable is connected to a second drive motor and a reduction gearbox on its side. The output end of the second drive motor is connected to the input end of the reduction gearbox, and the output end of the reduction gearbox is connected to the rotary worktable.

4. The antioxidant filling and cleaning device according to claim 1, characterized in that, The movable clamping plate is slidably mounted on the base plate via a guide rail, and a propulsion pneumatic cylinder is connected to the rear end of the movable clamping plate.

5. The antioxidant filling and cleaning device according to claim 1, characterized in that, The lifting support is equipped with lifting pneumatic cylinders on both sides.

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