Grinding device with stainless steel casting attitude detection function

Abstract

The utility model discloses a grinding device with stainless steel castings posture detection function, including base and slide rail, the upper right side of base is installed with support, the upper left side of base is installed with the slide rail, and the upper slide connection of slide rail has slide base, the upper left side of slide base is installed with handle, and the upper right side of slide base is installed with the rotation seat, the upper installation of rotation seat has the clamping seat, and the inside installation of clamping seat has clamping assembly. This grinding device with stainless steel castings posture detection function compares with existing grinding device, through the position adjustment of sliding block in arc track and the fixed effect of fastening knob, the accurate control dynamic roller inclination angle, thereby adjust the contact angle of abrasive paper band and cast body. Adopt two -way thread screw rod drive clamping block to realize castings fast clamping, and the self -locking structure of rotation seat can be adjusted flexibly and the motor drives the rotation of abrasive paper band, and through the movement of slide base on slide rail makes castings to adhere sand belt and carries out grinding.

Description

Technical Field

[0001] This utility model relates to the field of stainless steel casting processing technology, specifically a grinding device with stainless steel casting posture detection function. Background Technology

[0002] Stainless steel castings are a general term for cast steel parts made from various stainless steel materials. The so-called investment casting process, simply put, involves making a fusible model (referred to as investment model or pattern) using a fusible material (such as wax or plastic), coating it with several layers of special refractory coating, and then drying and hardening it to form an integral shell. The model is then melted out of the shell using steam or hot water. The shell is then placed in a sand box, and dry sand is filled around it to create a mold. Finally, the mold is placed in a firing furnace for high-temperature firing (if a high-strength shell is used, the shell can be fired directly after demolding without molding). After the mold or shell has been fired, molten metal is poured into it to obtain the casting.

[0003] The existing end face grinding operations of stainless steel castings are generally carried out manually by hand on the grinding equipment. This traditional processing method has significant drawbacks. The grinding process relies entirely on the operator's technical experience, requiring a high level of proficiency. Even a slight mistake can lead to deviations in processing accuracy. Furthermore, due to the lack of an effective positioning and fixing device, workpiece displacement is very likely to cause scrap during the grinding process. It is also impossible to accurately control the processing posture of the stainless steel casting, resulting in low processing efficiency. Therefore, a grinding device with stainless steel casting posture detection function is needed. Utility Model Content

[0004] The purpose of this invention is to provide a grinding device with a stainless steel casting posture detection function to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a grinding device with a stainless steel casting posture detection function, comprising a base and a slide rail. A bracket is installed on the upper right side of the base, the slide rail is installed on the upper left side of the base, and a slide block is slidably connected above the slide rail. A handle is installed on the upper left side of the slide block, and a rotating seat is installed on the upper right side of the slide block. A clamping seat is installed above the rotating seat, and a clamping component is installed inside the clamping seat. By pushing the slide block on the slide rail with the handle, the casting body is brought close to and fitted against the sandpaper belt, and the sandpaper belt grinds the stainless steel casting.

[0006] Furthermore, the clamping assembly includes a clamping block and a screw, and the screw is internally threaded to the clamping block. By rotating the screw with bidirectional threads, the clamping block is brought closer to clamp and fix the casting body.

[0007] Furthermore, a casting body is installed on the inner side of the clamping block, and the casting body and the clamping block are inlaid together. The inner clamping surface of the clamping block is processed into a rough surface, which makes the clamping and fixing of the casting body more stable.

[0008] Furthermore, a sandpaper belt is installed on the inner side of the bracket, and a movable roller is installed above the inner side of the sandpaper belt. The sandpaper belt changes its angle as the movable roller tilts, thereby adjusting the relative angle between the sandpaper belt and the casting body.

[0009] Furthermore, a slider is installed at one end of the moving roller, and an arc rail is installed around the slider. The position of the slider in the arc rail is adjusted by sliding the slider according to the grinding requirements of the casting body.

[0010] Furthermore, a fastening knob is installed on the upper inner side of the arc rail, and the fastening knob is slidably connected to the arc rail. The fastening knob on the rotating slider presses against the fixed slider position of the arc rail, thereby adjusting the position of the fixed moving roller.

[0011] Furthermore, a transmission belt is installed below the front end of the bracket, and a motor is installed on one side of the transmission belt. When the motor is started, it drives the sandpaper belt to rotate through the transmission belt.

[0012] Furthermore, a camera is installed at the front center of the bracket, and the camera is hinged to the bracket. The camera captures high-definition images of the casting body during processing. When the relative position of the casting body and the sandpaper belt changes based on the image information, the motor is automatically shut off, which facilitates real-time monitoring of whether the posture of the stainless steel casting changes during processing.

[0013] Compared with existing technologies, the advantages of this invention are as follows: By adjusting the position of the slider within the arc rail and fixing it with a fastening knob, the tilt angle of the moving roller is precisely controlled, thereby adjusting the contact angle between the sandpaper belt and the casting. A bidirectional threaded screw drives the clamping block for rapid casting clamping, and the self-locking structure of the rotating base allows for flexible adjustment of the tilt angle. After the motor drives the sandpaper belt to rotate, the movement of the sliding base on the slide rail causes the casting to adhere to the sandpaper belt for grinding. An integrated camera monitors the processing in real time; when a change in the relative position of the casting and the sandpaper belt is detected, the machine automatically stops, ensuring processing accuracy and reducing the defect rate. This is particularly suitable for the efficient and precise machining of stainless steel castings. 1. According to the grinding requirements of the casting body, the position of the slider in the arc rail is adjusted by sliding the slider. The fastening knob on the slider is rotated to press against the arc rail to fix the position of the slider, thereby adjusting the position of the fixed moving roller. The sandpaper belt changes the angle with the tilt of the moving roller, thereby adjusting the relative angle between the sandpaper belt and the casting body. The casting body is placed on the clamping seat. By rotating the screw with bidirectional thread, the clamping block is driven to approach and clamp the casting body. The clamping seat rotates on the rotating seat to change the deflection angle of the casting body. The clamping seat has a self-locking structure to facilitate fixing the deflection angle of the casting body. 2. The starting motor of this utility model drives the sandpaper belt to rotate via a transmission belt. By pushing the slide block with the handle, the casting body moves closer to and fits against the sandpaper belt. The sandpaper belt grinds the stainless steel casting, resulting in better processing effect. The camera captures high-definition images of the casting body being processed. When the relative position of the casting body and the sandpaper belt changes based on the image information, the motor is automatically shut off. This facilitates real-time monitoring of whether the posture of the stainless steel casting changes during processing, reducing the defect rate. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a grinding device with stainless steel casting posture detection function according to the present invention; Figure 2 This is a three-dimensional structural diagram of the clamping component of a grinding device with stainless steel casting posture detection function according to the present invention. Figure 3 This is a three-dimensional structural diagram of a sandpaper belt for a grinding device with posture detection function for stainless steel castings according to this utility model.

[0015] In the diagram: 1. Base; 2. Slide rail; 3. Slide block; 4. Handle; 5. Rotary seat; 6. Clamping seat; 7. Clamping assembly; 701. Clamping block; 702. Screw; 8. Casting body; 9. Bracket; 10. Camera; 11. Sandpaper belt; 12. Moving roller; 13. Transmission belt; 14. Motor; 15. Arc rail; 16. Slider; 17. Fastening knob. Detailed Implementation

[0016] like Figure 1 and Figure 2 As shown, a grinding device with stainless steel casting posture detection function includes a base 1 and a slide rail 2. A bracket 9 is installed on the upper right side of the base 1. The slide rail 2 is installed on the upper left side of the base 1, and a slide block 3 is slidably connected above the slide rail 2. A handle 4 is installed on the upper left side of the slide block 3, and a rotating seat 5 is installed on the upper right side of the slide block 3. A clamping seat 6 is installed above the rotating seat 5, and a clamping assembly 7 is installed inside the clamping seat 6. The clamping assembly 7 includes a clamping block 701 and a screw 702. The internal thread of the block 701 is connected to the screw 702. The casting body 8 is installed on the inner side of the clamping block 701, and the casting body 8 and the clamping block 701 are embedded. After the casting body 8 is placed in the clamping seat 6, the clamping block 701 is driven by the bidirectional threaded screw 702 to achieve quick clamping. With the self-locking structure of the rotary seat 5, the tilt angle can be flexibly fixed to ensure processing stability. The operator pushes the slide 3 along the slide rail 2 with the handle 4 to make the casting body 8 accurately fit the sandpaper belt 11 for efficient grinding.

[0017] like Figure 1 and Figure 3As shown, a sandpaper belt 11 is installed inside the bracket 9, and a movable roller 12 is installed above the inner side of the sandpaper belt 11. A slider 16 is installed at one end of the movable roller 12, and an arc rail 15 is installed around the slider 16. A fastening knob 17 is installed above the inner side of the arc rail 15, and the fastening knob 17 is slidably connected to the arc rail 15. A transmission belt 13 is installed below the front end of the bracket 9, and a motor 14 is installed on one side of the transmission belt 13. A camera 10 is installed in the middle of the front end of the bracket 9. The support 9 and the molded part 8 are hinged. The position of the moving roller 12 is precisely controlled by the sliding adjustment of the slider 16 within the arc rail 15 and the locking action of the fastening knob 17, thereby adjusting the contact angle between the sandpaper belt 11 and the casting body 8. After the motor 14 is started, the transmission belt 13 drives the sandpaper belt 11 to rotate at high speed. During processing, the camera 10 captures high-definition images in real time. When the detection system detects a shift in the relative position between the casting body 8 and the sandpaper belt 11, it immediately triggers the motor 14 to automatically stop. This intelligent monitoring mechanism effectively ensures the stability of the casting's posture during processing, significantly improves the processing accuracy of stainless steel castings, and reduces the defect rate.

[0018] Working Principle: When using this grinding device with stainless steel casting posture detection function, firstly, the intelligent grinding device adopts a modular design. The precise sliding of the slider 16 within the arc rail 15, combined with the locking action of the fastening knob 17, achieves accurate adjustment of the position of the moving roller 12, thereby changing the optimal contact angle between the sandpaper belt 11 and the casting body 8. The casting fixing system uses a bidirectional threaded screw 702 to drive the clamping block 701 for rapid clamping. Combined with the multi-angle adjustment and self-locking function of the rotating seat 5, it can flexibly adapt to the processing needs of castings of different shapes. After starting the motor 14, the transmission belt 13 drives the sandpaper belt 11 to rotate at high speed. The operator controls the slide 3 to smoothly feed along the slide rail 2 via the handle 4, ensuring that the casting and sandpaper belt 11 form an ideal contact surface for efficient grinding. The integrated high-definition camera 10 captures the processing image in real time. When the vision detection system detects a shift in the relative position of the casting and sandpaper belt 11, it immediately triggers a safety mechanism to automatically stop the machine. This intelligent control system not only ensures the stability of the casting's posture during processing, but also significantly improves the surface finish of stainless steel castings through real-time monitoring and automatic adjustment, while keeping the defect rate to a minimum.

Claims

1. A grinding device with posture detection function for stainless steel castings, comprising a base (1) and a slide rail (2), characterized in that, A bracket (9) is installed on the upper right side of the base (1), a slide rail (2) is installed on the upper left side of the base (1), and a slide block (3) is slidably connected above the slide rail (2). A handle (4) is installed on the upper left side of the slide block (3), and a rotating seat (5) is installed on the upper right side of the slide block (3). A clamp (6) is installed above the rotating seat (5), and a clamping assembly (7) is installed inside the clamp (6).

2. The grinding device with stainless steel casting posture detection function according to claim 1, characterized in that, The clamping assembly (7) includes a clamping block (701) and a screw (702), and the screw (702) is internally threaded to the clamping block (701).

3. A grinding device with stainless steel casting posture detection function according to claim 2, characterized in that, The inner side of the clamping block (701) is fitted with a casting body (8), and the casting body (8) and the clamping block (701) are inlaid together.

4. A grinding device with stainless steel casting posture detection function according to claim 1, characterized in that, A sandpaper belt (11) is installed on the inner side of the bracket (9), and a moving roller (12) is installed above the inner side of the sandpaper belt (11).

5. A grinding device with stainless steel casting posture detection function according to claim 4, characterized in that, A slider (16) is installed at one end of the moving roller (12), and an arc rail (15) is installed around the slider (16).

6. A grinding device with stainless steel casting posture detection function according to claim 5, characterized in that, A fastening knob (17) is installed on the upper inner side of the arc rail (15), and the fastening knob (17) is slidably connected to the arc rail (15).

7. A grinding device with stainless steel casting posture detection function according to claim 1, characterized in that, A transmission belt (13) is installed below the front end of the bracket (9), and a motor (14) is installed on one side of the transmission belt (13).

8. A grinding device with stainless steel casting posture detection function according to claim 1, characterized in that, A camera (10) is installed at the front center of the bracket (9), and the camera (10) is hinged to the bracket (9).

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