A compressor valve plate deburring device with online detection function

Abstract

The utility model relates to the field of compressor valve plate processing, specifically with online detection function's compressor valve plate deburring device, the utility model sets up the transmission belt main body, side guardrail, connecting groove, main guide plate, vice guide plate, adjusting mechanism, detection channel, support frame and camera module, the compressor valve plate that has deburred processing is transmitted to the detection channel direction through transmission belt main body, the blocking guide mechanism that the main guide plate and vice guide plate constitute make the compressor valve plate gather to the entrance of detection channel and enter detection channel inside in turn, through the camera module to the compressor valve plate that passes through detection channel takes sample and transmits data to the processing equipment of external connection to handle, detects whether the deburring effect of compressor valve plate reaches the requirement, avoids the position deviation of the compressor valve plate of conveying, leads to the valve plate to pass through the detection area when camera shooting is not complete, leads to the detection to appear the omission, improves the accuracy and stability of detection.

Description

Technical Field

[0001] This utility model relates to the field of compressor valve plate processing, specifically to a deburring device for compressor valve plates with online detection function. Background Technology

[0002] There are usually several types of deburring devices for compressor valve plates. For example, abrasive deburring devices use abrasive materials to contact and rub against the valve plate surface to remove burrs; water jet deburring devices use high-pressure water jets to peel off burrs by the impact force of the water flow. Common deburring devices typically use conveyor belts to transport valve plates, which are often fixed in place and difficult to adjust according to the size and specifications of the valve plates. This makes it easy for the valve plates to shift position during transport, and the central axis is difficult to align with the core detection area of ​​the testing equipment, affecting the accuracy and stability of the detection. To address this, a compressor valve plate deburring device with online detection function is proposed. Utility Model Content

[0003] In order to solve the technical problems existing in the prior art, the present invention provides a deburring device for compressor valve plates with online detection function.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a deburring device for compressor valve plates with online detection function, comprising a conveyor belt body, side guardrails, connecting grooves, a main guide plate, a secondary guide plate, an adjustment mechanism, a detection channel, a support frame, and a camera module; The main body of the conveyor belt is located between the deburring station and the unloading station of the compressor valve plate deburring device. The two sets of side guardrails are respectively located on both sides of the conveyor belt body. The connecting groove is opened on the side of the side guardrail. The main guide plate and the secondary guide plate are respectively installed on the inner side of the two sets of side guardrails. The two sets of adjustment mechanisms are respectively installed on the inner side of the main guide plate and the secondary guide plate. The detection channel is located at the top middle of the conveyor belt body. The support frame is located above the detection channel. The camera module is installed on the top of the support frame.

[0005] Preferably, the main guide plate is disposed at the end of the conveyor belt body, and a connecting shaft is disposed at the end of the main guide plate, the bottom end of the connecting shaft being fixed to the inside of the side guardrail.

[0006] Preferably, the sub-guide plate has an inclination angle opposite to that of the main guide plate, and a connecting shaft is provided at the end of the sub-guide plate.

[0007] Preferably, the adjustment mechanism includes a pivot hinge, an adjustment rod, and a fixing nut. The two sets of pivot hinges are respectively fixed to the inner sides of the main guide plate and the secondary guide plate. One end of the adjustment rod is connected to the pivot hinge, and the other end of the adjustment rod is inserted into the connecting groove. The two sets of fixing nuts are installed on the adjustment rod and are respectively set on both sides of the connecting groove.

[0008] Preferably, the detection channel includes a support screw and a channel side plate. The support screw is inserted into the connecting groove, and two sets of fixing nuts are fitted onto the support screw. The channel side plate is fixed to the end of the support screw.

[0009] Preferably, the channel side plate includes a buffer pad, a side baffle, and a guide plate. The buffer pad is fixed to the end of the support screw, the side baffle is disposed on the side of the buffer pad, and the guide plate is disposed at the end of the side baffle.

[0010] Preferably, the support frame includes legs, connecting screws, and a support top plate. Two sets of legs are respectively located on the outside of the side guardrail. The connecting screws pass through the legs and are inserted into the connecting grooves. Nuts are installed at the ends of the connecting screws for fixation. The support top plate is located at the top of the legs and is positioned above the detection channel and parallel to the main body of the conveyor belt.

[0011] Preferably, a camera connection port is provided at the center of the supporting top plate, and the bottom opening of the camera connection port is located above the channel formed between the two sets of side baffles.

[0012] Preferably, the camera module includes a camera body and a camera connector, wherein the camera body is inserted and fixed inside the camera connector, and the camera connector is fixed to the top of the camera connector and the top surface of the support plate.

[0013] Preferably, a data transmission line is connected to the top side of the camera body, and the data transmission line is connected to an external data collection and processing device.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model comprises a conveyor belt body, side guardrails, connecting grooves, a main guide plate, a secondary guide plate, adjusting mechanisms, a detection channel, a support frame, and a camera module. The conveyor belt body is positioned between the deburring station and the unloading station of the compressor valve plate deburring device. Two sets of side guardrails are respectively located on both sides of the conveyor belt body. The connecting groove is opened on the side of the side guardrails. The main guide plate and the secondary guide plate are respectively installed inside the two sets of side guardrails. Two sets of adjusting mechanisms are respectively installed inside the main guide plate and the secondary guide plate. The detection channel is located at the top center of the conveyor belt body. The support frame is located above the detection channel. The camera module is installed on the top of the support frame. The deburred compressor valve plate is guided towards the detection channel via the conveyor belt body. The compressor valve plates are guided by the side slope of the main guide plate and then blocked by the secondary guide plate. The blocking and guiding mechanism formed by the main guide plate and the secondary guide plate causes the compressor valve plates to converge at the entrance of the detection channel and enter the detection channel in sequence. The detection channel restricts the compressor valve plates to pass through the bottom of the camera module on the top of the support frame in sequence. The camera module takes pictures of the compressor valve plates passing through the detection channel and transmits the data to the external processing equipment for processing. This checks whether the deburring effect of the compressor valve plates meets the requirements, avoids the camera from not capturing the valve plates completely when they pass through the detection area due to the displacement of the conveyed compressor valve plates, and improves the accuracy and stability of the detection. 2. This utility model also includes a main guide plate, which is located at the end of the conveyor belt body. A connecting shaft is located at the end of the main guide plate, and the bottom end of the connecting shaft is fixed to the inside of the side guardrail. The main guide plate blocks the valve plates, preventing multiple valve plates from moving simultaneously and causing transmission blockage. The secondary guide plate has an inclination angle opposite to that of the main guide plate, and a connecting shaft is located at the end of the secondary guide plate. The secondary guide plate guides the movement direction of the valve plates, allowing them to pass through in an orderly manner. The adjustment mechanism includes a pivot hinge, an adjusting rod, and a fixing nut. Two sets of pivot hinges are fixed to the inside of the main guide plate and the secondary guide plate, respectively. One end of the adjusting rod is connected to the pivot hinge, and the other end of the adjusting rod is inserted into the connecting groove. Two sets of fixing nuts are installed on the adjusting rod and are located on both sides of the connecting groove. By moving the adjusting rod, the angle between the main guide plate and the secondary guide plate inside the side guardrail is changed to facilitate the passage of valve plates of different sizes. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the top structure of the conveyor belt of this utility model; Figure 3 This is a partial structural diagram of the main guide plate of this utility model; Figure 4 This is a schematic diagram of the detection channel structure of this utility model; Figure 5This is a schematic diagram of the bottom structure of the camera module of this utility model.

[0016] The numbers in the image represent: 1. Conveyor belt body; 2. Side guardrail; 3. Connecting groove; 4. Main guide plate; 41. Connecting shaft; 5. Secondary guide plate; 6. Adjustment mechanism; 61. Shaft hinge; 62. Adjusting rod; 63. Fixing nut; 7. Detection channel; 71. Support screw; 72. Channel side plate; 721. Buffer pad; 722. Side baffle; 723. Guide plate; 8. Support frame; 81. Support leg; 82. Connecting screw; 83. Support top plate; 831. Camera connection port; 9. Camera module; 91. Camera body; 92. Camera body; 921. Data transmission cable. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments, highlighting the above and other technical features and advantages of the present invention. However, the following embodiments are merely preferred embodiments of the present invention and are not exhaustive.

[0018] Example:

[0019] like Figure 1 - Figure 5 As shown, this utility model provides a deburring device for compressor valve plates with online detection function, including a conveyor belt body 1, a side guardrail 2, a connecting groove 3, a main guide plate 4, a secondary guide plate 5, an adjustment mechanism 6, a detection channel 7, a support frame 8, and a camera module 9; The main body 1 of the conveyor belt is located between the deburring station and the unloading station of the compressor valve plate deburring device; Two sets of side guardrails 2 are respectively located on both sides of the conveyor belt body 1. Connecting grooves 3 are opened on the sides of the side guardrails 2. The main guide plate 4 and the secondary guide plate 5 are respectively installed on the inner sides of the two sets of side guardrails 2. Two sets of adjustment mechanisms 6 are respectively installed on the inner sides of the main guide plate 4 and the secondary guide plate 5. The detection channel 7 is located at the top middle of the conveyor belt body 1. The support frame 8 is located above the detection channel 7. The camera module 9 is installed on the top of the support frame 8. The deburred compressor valve plate is conveyed to the detection channel 7 through the conveyor belt body 1. The compressor valve plate is guided by the side slope of the main guide plate 4 and then blocked by the secondary guide plate 5. The blocking and guiding mechanism formed by the 4 and the secondary guide plate 5 causes the compressor valve plates to converge at the entrance of the detection channel 7 and enter the detection channel 7 in sequence. The detection channel 7 restricts the compressor valve plates to pass through the bottom of the camera module 9 on the top of the support frame 8 in sequence. The camera module 9 takes pictures of the compressor valve plates passing through the detection channel 7 and transmits the data to the external processing equipment for processing. This detects whether the deburring effect of the compressor valve plates meets the requirements, avoids the camera from not capturing the valve plates completely when they pass through the detection area due to the displacement of the conveyed compressor valve plates, and improves the accuracy and stability of the detection.

[0020] The main guide plate 4 is located at the end of the conveyor belt body 1. A connecting shaft 41 is provided at the end of the main guide plate 4. The bottom end of the connecting shaft 41 is fixed to the inside of the side guardrail 2. The main guide plate 4 blocks the valve plate to prevent multiple valve plates from moving at the same time and causing transmission blockage.

[0021] The sub-guide plate 5 has an inclination angle opposite to that of the main guide plate 4. A connecting shaft 41 is provided at the end of the sub-guide plate 5. The movement direction of the valve plate is guided by the sub-guide plate 5 so that the valve plates are arranged in an orderly manner.

[0022] The adjustment mechanism 6 includes a pivot hinge 61, an adjustment rod 62, and a fixing nut 63. Two sets of pivot hinges 61 are fixed to the inner sides of the main guide plate 4 and the secondary guide plate 5, respectively. One end of the adjustment rod 62 is connected to the pivot hinge 61, and the other end of the adjustment rod 62 is inserted into the connecting groove 3. Two sets of fixing nuts 63 are installed on the adjustment rod 62 and are respectively set on both sides of the connecting groove 3. By moving the adjustment rod 62, the angle between the main guide plate 4 and the secondary guide plate 5 inside the side guardrail 2 is changed to facilitate the passage of valve plates of different specifications and sizes.

[0023] The detection channel 7 includes a support screw 71 and a channel side plate 72. The support screw 71 is inserted into the connecting groove 3. Two sets of fixing nuts 63 are fitted on the support screw 71. The channel side plate 72 is fixed to the end of the support screw 71. The distance between the two sets of channel side plates 72 can be changed by adjusting the position of the support screw 71 to detect valve plates of different sizes.

[0024] The channel side plate 72 includes a buffer pad 721, a side baffle 722, and a guide plate 723. The buffer pad 721 is fixed to the end of the support screw 71, the side baffle 722 is disposed on the side of the buffer pad 721, and the guide plate 723 is disposed at the end of the side baffle 722. The buffer pad 721 buffers the side baffle 722 to prevent the side baffle 722 from shifting position due to the collision with the valve plate.

[0025] The support frame 8 includes legs 81, connecting screws 82, and a support top plate 83. Two sets of legs 81 are respectively located on the outside of the side guardrail 2. The connecting screws 82 pass through the legs 81 and are inserted into the connecting groove 3. Nuts are installed at the ends of the connecting screws 82 for fixation. The support top plate 83 is located at the top of the legs 81 and is located above the detection channel 7 and is parallel to the conveyor belt body 1.

[0026] A camera connection port 831 is provided at the center of the supporting top plate 83, and the bottom opening of the camera connection port 831 is located above the channel formed between the two sets of side baffles 722.

[0027] The camera module 9 includes a camera body 91 and a camera body 92. The camera body 91 is inserted and fixed inside the camera connector 831, and the camera body 92 is fixed to the top of the camera connector 831 and the top surface of the support plate 83. The orientation of the camera body 91 is fixed through the camera connector 831 so that the camera body 91 always faces the middle of the two sets of side baffles 722.

[0028] A data transmission line 921 is connected to the top side of the camera body 92. The data transmission line 921 is connected to an external data collection and processing device. The image data captured by the camera module 9 is transmitted to the external data mobile phone processing device for processing through the data transmission line 921 to realize the detection of the deburring effect of the valve plate.

[0029] The above description is merely a preferred embodiment of the present utility model and is illustrative rather than restrictive. Those skilled in the art will understand that many changes, modifications, and even equivalents can be made within the spirit and scope defined by the claims of the present utility model, all of which will fall within the protection scope of the present utility model.

Claims

1. A deburring device for compressor valve plates with online detection function, characterized in that, It includes the main body of the conveyor belt (1), side guardrails (2), connecting groove (3), main guide plate (4), secondary guide plate (5), adjustment mechanism (6), detection channel (7), support frame (8) and camera module (9); The main body of the conveyor belt (1) is located between the deburring station and the unloading station of the compressor valve plate deburring device; Two sets of side guardrails (2) are respectively located on both sides of the conveyor belt body (1). The connecting groove (3) is opened on the side of the side guardrail (2). The main guide plate (4) and the secondary guide plate (5) are respectively installed on the inner side of the two sets of side guardrails (2). Two sets of adjustment mechanisms (6) are respectively installed on the inner side of the main guide plate (4) and the secondary guide plate (5). The detection channel (7) is located at the top middle of the conveyor belt body (1). The support frame (8) is located above the detection channel (7). The camera module (9) is installed on the top of the support frame (8).

2. The deburring device for compressor valve plates with online detection function as described in claim 1, characterized in that, The main guide plate (4) is located at the end of the conveyor belt body (1), and a connecting shaft (41) is provided at the end of the main guide plate (4). The bottom end of the connecting shaft (41) is fixed to the inside of the side guardrail (2).

3. The deburring device for compressor valve plates with online detection function as described in claim 1, characterized in that, The sub-guide plate (5) has an inclination angle opposite to that of the main guide plate (4), and a connecting shaft (41) is provided at the end of the sub-guide plate (5).

4. The deburring device for compressor valve plates with online detection function as described in claim 1, characterized in that, The adjustment mechanism (6) includes a pivot hinge (61), an adjustment rod (62), and a fixing nut (63). The two sets of pivot hinges (61) are fixed to the inner sides of the main guide plate (4) and the secondary guide plate (5), respectively. One end of the adjustment rod (62) is connected to the pivot hinge (61), and the other end of the adjustment rod (62) is inserted into the connecting groove (3). The two sets of fixing nuts (63) are installed on the adjustment rod (62) and are respectively set on both sides of the connecting groove (3).

5. A deburring device for compressor valve plates with online detection function as described in claim 1, characterized in that, The detection channel (7) includes a support screw (71) and a channel side plate (72). The support screw (71) is inserted into the connecting groove (3). Two sets of fixing nuts (63) are fitted on the support screw (71). The channel side plate (72) is fixed to the end of the support screw (71).

6. The deburring device for compressor valve plates with online detection function as described in claim 5, characterized in that, The channel side plate (72) includes a buffer pad (721), a side baffle (722) and a guide plate (723). The buffer pad (721) is fixed to the end of the support screw (71), the side baffle (722) is disposed on the side of the buffer pad (721), and the guide plate (723) is disposed at the end of the side baffle (722).

7. A deburring device for compressor valve plates with online detection function as described in claim 1, characterized in that, The support frame (8) includes legs (81), connecting screws (82) and a support top plate (83). Two sets of legs (81) are respectively located on the outside of the side guardrail (2). The connecting screws (82) pass through the legs (81) and are inserted into the connecting groove (3). The end of the connecting screws (82) is fixed with a nut. The support top plate (83) is located at the top of the legs (81). The support top plate (83) is located above the detection channel (7) and is parallel to the conveyor belt body (1).

8. A deburring device for compressor valve plates with online detection function as described in claim 7, characterized in that, A camera connection port (831) is provided at the center of the supporting top plate (83), and the bottom opening of the camera connection port (831) is located above the channel formed between the two sets of side baffles (722).

9. A deburring device for compressor valve plates with online detection function as described in claim 1, characterized in that, The camera module (9) includes a camera body (91) and a camera body (92). The camera body (91) is inserted and fixed inside the camera connector (831), and the camera body (92) is fixed to the top of the camera connector (831) and the top surface of the support plate (83).

10. A deburring device for compressor valve plates with online detection function as described in claim 9, characterized in that, A data transmission line (921) is connected to the top side of the camera body (92), and the data transmission line (921) is connected to an external data collection and processing device.

Images