A clamping device for bearing steel ball production

Abstract

The utility model discloses a kind of clamping devices for bearing steel ball production, belong to mechanical parts processing equipment technical field, a kind of clamping devices for bearing steel ball production, including two tracks and the moving car slidingly connected between two tracks, the bottom of the moving car is fixedly connected with mounting bracket, the one side of the mounting bracket is slidingly connected with slide by two mutually symmetrical straight line slide rails, the one side bottom of the slide is fixedly connected with tray, it can add slide and lifting mechanism, and under the mutual cooperation of cylinder, clamping plate and tray, the problem that the adaptability of traditional clamping device to different specifications steel ball is poor, clamping stability is insufficient and the positioning accuracy of transfer in process conversion process is low can be effectively solved, improve the machining efficiency and product quality of bearing steel ball in polishing, polishing, detection etc.

Description

Technical Field

[0001] This utility model relates to the field of mechanical parts processing equipment, and more specifically, to a clamping device for producing bearing steel balls. Background Technology

[0002] Bearing balls are spherical parts used in precision machinery to reduce friction, and they are mainly made of bearing steel.

[0003] Based on the above, the inventors have discovered that the production process of bearing steel balls involves multiple steps, including grinding, polishing, and inspection. Traditional clamping devices often suffer from unstable clamping and poor adjustment flexibility, making them unsuitable for processing steel balls of different specifications. Furthermore, during process transitions, the transfer and positioning accuracy of the steel balls is low, easily affecting production efficiency and product quality. In addition, some clamping devices have complex structures and are inconvenient to operate, increasing the labor intensity of workers and hindering automated production. Therefore, in view of these issues, the inventors have researched and improved existing structures to provide a clamping device for bearing steel ball production, aiming to achieve greater practical value. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a clamping device for the production of bearing steel balls. It can be equipped with a sliding seat and a lifting mechanism, and through the cooperation of cylinders, clamping plates and trays, it can effectively solve the problems of poor adaptability to steel balls of different specifications, insufficient clamping stability and low transfer positioning accuracy during process transitions of traditional clamping devices. It improves the processing efficiency and product quality of bearing steel balls in multiple processes such as grinding, polishing and inspection, while simplifying the operation process, reducing the labor intensity of workers, and providing strong support for automated production.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A clamping device for producing bearing steel balls includes two rails and a moving carriage slidably connected between the two rails. A mounting frame is fixedly connected to the bottom of the moving carriage. A slide block is slidably connected to one side of the mounting frame via two mutually symmetrical linear slide rails. A tray is fixedly connected to the bottom of one side of the slide block. A moving frame is slidably connected to one side of the slide block. Cylinders are fixedly connected to both ends of the moving frame. A clamping plate is fixedly connected to the output end of the cylinder. A lifting mechanism is provided between the bottom of the moving carriage and the slide block.

[0009] Furthermore, the movable frame includes a movable block, one side of which is fixedly connected to a side plate, and a cylinder is horizontally mounted at the end of the side plate.

[0010] Furthermore, a groove is provided on one side of the slide block, and the moving block is slidably connected in the groove.

[0011] Furthermore, a fastening knob is threadedly connected to one side of the movable block, and the threaded end of the fastening knob passes through the movable block and abuts against the inner wall of the groove opened on the slide block.

[0012] Furthermore, the lifting mechanism includes a stepper motor fixedly installed on the top of the mobile vehicle and a lead screw rotatably installed between the bottom of the mobile vehicle and the inner wall of the mounting frame via bearings. The top end of the lead screw extends to the top of the mobile vehicle and is connected to the output shaft of the stepper motor via a coupling. A slider is threaded on the outer periphery of the lead screw, and the outer periphery of the slider is fixedly connected to the top of the other side of the slide block.

[0013] Furthermore, the tray has a V-shaped cross-section and anti-slip texture on its inner sidewall.

[0014] Furthermore, the clamp is located above the tray.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] (1) This plan is approved.

[0018] The V-shaped tray with anti-slip texture provides stable support for steel balls of different diameters, preventing them from rolling or shifting during clamping. Meanwhile, the movable frame can be flexibly adjusted along the slide groove of the slide block and fixed with the fastening knob. The cylinder drives the clamping plate to clamp the steel balls from both sides. Combined with the support of the tray, this significantly improves the adaptability and clamping stability of steel balls of different specifications, effectively avoiding processing errors caused by unstable clamping in traditional devices.

[0019] (2) In this solution, by setting up a lifting mechanism, the stepper motor drives the lead screw to rotate, which drives the slider and slide block to move up and down along the linear slide rail, thereby achieving precise adjustment of the height of the steel ball. The moving car can slide along the track to complete the transfer of the steel ball between different process stations, which greatly improves the positioning accuracy during process transition, reduces manual intervention, reduces the labor intensity of workers, and provides reliable equipment support for the automated production line operation of bearing steel balls, thereby improving the overall production efficiency and product quality consistency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 For the present utility model Figure 1 A schematic diagram of the structure viewed from below;

[0022] Figure 3 For the present utility model Figure 2 Schematic diagram of the track removal structure;

[0023] Figure 4 For the present utility model Figure 3 A schematic diagram of the front structure;

[0024] Figure 5 For the present utility model Figure 3 A schematic diagram of the back structure.

[0025] Explanation of the labels in the diagram:

[0026] 1. Track;

[0027] 2. Mobile vehicle;

[0028] 3. Mounting bracket;

[0029] 4. Linear guide rail;

[0030] 5. Tighten the knob;

[0031] 6. Slide; 601, Slide groove;

[0032] 7. Pallet;

[0033] 8. Movable frame; 801. Movable block; 802. Side panel;

[0034] 9. Cylinder;

[0035] 10. Plywood;

[0036] 11. Lifting mechanism; 1101. Stepper motor; 1102. Lead screw; 1103. Slider. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0038] Example:

[0039] Please see Figures 1-5A clamping device for producing bearing steel balls includes two rails 1 and a moving carriage 2 slidably connected between the two rails 1. A mounting frame 3 is fixedly connected to the bottom of the moving carriage 2. A slide block 6 is slidably connected to one side of the mounting frame 3 via two mutually symmetrical linear slide rails 4. A tray 7 is fixedly connected to the bottom of one side of the slide block 6. A moving frame 8 is slidably connected to one side of the slide block 6. Cylinders 9 are fixedly connected to both ends of the moving frame 8. A clamping plate 10 is fixedly connected to the output end of the cylinder 9. A lifting mechanism 11 is provided between the bottom of the moving carriage 2 and the slide block 6.

[0040] See Figure 4 The movable frame 8 includes a movable block 801, a side plate 802 is fixedly connected to one side of the movable block 801, and a cylinder 9 is horizontally installed at the end of the side plate 802.

[0041] See Figure 4 A slide groove 601 is provided on one side of the slide block 6, and the moving block 801 is slidably connected in the slide groove 601. In use, the slide groove 601 enables the slide block 6 to slide in a directional and stable manner, avoiding positional deviation.

[0042] See Figure 4 One side of the movable block 801 is threadedly connected to a fastening knob 5. The threaded end of the fastening knob 5 passes through the movable block 801 and abuts against the inner wall of the slide groove 601 opened on the slide block 6.

[0043] See Figure 5 The lifting mechanism 11 includes a stepper motor 1101 fixedly installed on the top of the mobile vehicle 2 and a lead screw 1102 rotatably installed between the bottom of the mobile vehicle 2 and the inner wall of the mounting frame 3 via bearings. The top end of the lead screw 1102 extends to the top of the mobile vehicle 2 and is connected to the output shaft of the stepper motor 1101 via a coupling. A slider 1103 is threaded on the outer periphery of the lead screw 1102, and the outer periphery of the slider 1103 is fixedly connected to the top of the other side of the slide block 6.

[0044] See Figure 1 The tray 7 has a V-shaped cross-section and anti-slip texture on the inner wall.

[0045] See Figure 3 The clamp 10 is located above the tray 7.

[0046] In use: First, place the bearing steel ball to be processed into the V-shaped groove of the tray 7. The anti-slip texture on the inner wall of the tray 7 initially prevents the steel ball from rolling. Then, according to the diameter of the steel ball, slide the moving block 801 along the slide groove 601 of the slide block 6 to adjust the overall height of the moving frame 8 so that the cylinder 9 and the clamping plate 10 are in a suitable clamping position. After adjustment, tighten the fastening knob 5 to fix the moving block 801 in the slide groove 601. Next, start the cylinder 9. The output end of the cylinder 9 pushes the clamping plate 10 to move inward. The clamping plates 10 on both sides, together with the tray 7, form a stable clamp from both sides and the bottom of the steel ball, ensuring that the steel ball will not shift during processing. When different processes need to be switched, the steel ball held in the gripper can be transferred to the designated workstation by controlling the moving carriage 2 to slide along the track 1. If the height of the steel ball needs to be adjusted during processing, the stepper motor 1101 is started. The stepper motor 1101 drives the lead screw 1102 to rotate. The lead screw 1102 drives the slider 1103 to move along the axis of the lead screw 1102, which in turn drives the slide block 6 to slide up and down along the linear slide rail 4, realizing precise adjustment of the height of the steel ball to meet the requirements of different processing steps for the position of the steel ball. In the entire operation, all components work together to effectively improve the clamping stability, transfer convenience and positioning accuracy in the production process of bearing steel balls.

[0047] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0048] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0049] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A clamping device for producing bearing steel balls, comprising two tracks (1) and a moving carriage (2) slidably connected between the two tracks (1), characterized in that: The bottom of the mobile vehicle (2) is fixedly connected to a mounting frame (3). One side of the mounting frame (3) is slidably connected to a slide block (6) via two mutually symmetrical linear slide rails (4). One side of the slide block (6) is fixedly connected to a tray (7). One side of the slide block (6) is slidably connected to a moving frame (8). Both ends of the moving frame (8) are fixedly connected to cylinders (9). The output end of the cylinder (9) is fixedly connected to a clamp (10). A lifting mechanism (11) is provided between the bottom of the mobile vehicle (2) and the slide block (6).

2. The clamping device for producing bearing steel balls according to claim 1, characterized in that: The movable frame (8) includes a movable block (801), a side plate (802) is fixedly connected to one side of the movable block (801), and a cylinder (9) is horizontally installed at the end of the side plate (802).

3. The clamping device for producing bearing steel balls according to claim 1, characterized in that: A groove (601) is provided on one side of the slide block (6), and the moving block (801) is slidably connected in the groove (601).

4. The clamping device for producing bearing steel balls according to claim 2, characterized in that: One side of the movable block (801) is threaded with a fastening knob (5), the threaded end of which passes through the movable block (801) and abuts against the inner wall of the slide groove (601) opened on the slide block (6).

5. The clamping device for producing bearing steel balls according to claim 1, characterized in that: The lifting mechanism (11) includes a stepper motor (1101) fixedly installed on the top of the mobile vehicle (2) and a lead screw (1102) rotatably installed between the bottom of the mobile vehicle (2) and the inner wall of the mounting frame (3) via a bearing. The top end of the lead screw (1102) extends to the top of the mobile vehicle (2) and is connected to the output shaft of the stepper motor (1101) via a coupling. A slider (1103) is threaded on the outer periphery of the lead screw (1102), and the outer periphery of the slider (1103) is fixedly connected to the top of the other side of the slide block (6).

6. The clamping device for producing bearing steel balls according to claim 1, characterized in that: The tray (7) has a V-shaped cross-section and anti-slip texture on its inner wall.

7. The clamping device for producing bearing steel balls according to claim 1, characterized in that: The clamp (10) is located above the tray (7).

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