A hot end maintenance kit for a substrate glass production line

Abstract

The utility model relates to glass manufacturing equipment maintenance technical field especially, relate to a kind of substrate glass production line hot end maintenance tool box, including box, its characterized in that: the box includes first receiving cabin and second receiving cabin;The open end of first receiving cabin is located at the top of box, and its inside is equipped with horizontally arranged first plate body and second plate body, the both ends of first plate body and second plate body are fixedly connected with the inner wall of first receiving cabin, the height of first plate body from the bottom of box is greater than the height of second plate body from the bottom of box;Multiple first through holes are vertically provided on first plate body along its extension direction, and multiple second through holes are vertically provided on second plate body along its extension direction;Second receiving cabin is separated into multiple areas by horizontally arranged partition in its inside;Barcode recognition device and at least one vice for identifying bar code on tool are installed on the outer top wall of second receiving cabin;The tool is provided with barcode recognizable by barcode recognition device.

Description

Technical Field

[0001] This utility model relates to the field of glass manufacturing equipment maintenance technology, and in particular to a hot-end maintenance toolbox for a substrate glass production line. Background Technology

[0002] The substrate glass production line is a highly integrated continuous production system. Its hot-end process is the core of the entire manufacturing process, mainly including key parts such as glass melting furnace, feeding channel, and forming equipment. The equipment in this area operates under extremely harsh conditions for a long time: the ambient temperature is extremely high (usually exceeding 1000℃) and uninterrupted operation is required. Under these conditions, the following are typical maintenance operations that are frequently occurring and highly difficult: cleaning the furnace feeder, replacing the hot-state electrode bricks, maintaining the channel agitator, calibrating and replacing the forming zone edge pulling machine and traction roller, repairing the super heater, and handling leaks in various process pipelines (such as protective gas and cooling water pipelines).

[0003] Traditional repair tools take a long time to prepare, are poorly managed, lack safety precautions, are inefficient in emergency repairs, and pose a threat to personnel safety in high-temperature environments, which can easily lead to excessive downtime and significant economic losses.

[0004] Therefore, there is an urgent need for a dedicated maintenance toolkit that integrates intelligent management, modular zoning, professional configuration, and inherent safety protection to achieve a rapid, safe, and efficient response to sudden hot-end failures, minimize unplanned downtime, and ensure the safety of personnel and equipment. Utility Model Content

[0005] To address the technical problems mentioned above, this utility model proposes a hot-end repair toolbox for a substrate glass production line.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A hot-end repair toolbox for a substrate glass production line, comprising a box body, characterized in that: The enclosure includes a first storage compartment and a second storage compartment; The opening of the first storage compartment is located at the top of the box. Inside, there are horizontally arranged first and second plates. Both ends of the first and second plates are fixedly connected to the inner wall of the first storage compartment. The height of the first plate from the bottom of the box is greater than the height of the second plate from the bottom of the box, and there is a gap between the first plate and the second plate in the horizontal direction. Multiple first through holes are vertically opened on the first plate along its extension direction, and multiple second through holes are vertically opened on the second plate along its extension direction. The interior of the second storage compartment is divided into multiple areas by horizontally arranged partitions; The outer top wall of the second storage compartment is equipped with a barcode recognition device for recognizing barcodes on tools and at least one vise. The tool is equipped with a barcode that can be recognized by a barcode recognition device.

[0007] Furthermore, the inner bottom surface of the second storage compartment and the surface of the partition are both made of magnetic material, together forming a magnetic adsorption surface.

[0008] Furthermore, the second storage compartment has a door hinged to its opening; an automatic power-off protection socket is installed on the inner wall of the second storage compartment; and a rechargeable LED work light is embedded on the inner side wall of the door.

[0009] Furthermore, the side wall of the enclosure is provided with a handle, and the bottom of the enclosure is provided with an anti-static grounding wire.

[0010] Furthermore, the bottom of the box is provided with multiple casters, which are distributed around the bottom of the box.

[0011] Furthermore, the barcode recognition device is connected to an inventory management display module, which can display the tool inventory status and has a missing parts alarm function.

[0012] Furthermore, the vise is rotatably mounted on the outer top wall of the second storage compartment via a rotating base.

[0013] Compared with the prior art, the beneficial effects of this utility model are: Compared with existing technologies, this system achieves precise tool classification by length / purpose through the height difference between the first and second plates (long-handled tools on the upper level, short-handled tools on the lower level), avoiding mixed storage and solving the core problem of "difficulty in finding tools" in traditional toolboxes, thus improving the efficiency of tool identification and retrieval. The through-hole design between the high and low levels makes full use of vertical space, and the horizontal spacing avoids tool collisions. Long-handled tools are less prone to bending, and short-handled tools are less prone to displacement, extending the service life of the tools. The exposed tops of tools on the upper level facilitate quick grabbing, while the stable bottoms of tools on the lower level facilitate safe storage. Combined with features such as casters and work lights, it makes operation in high-temperature environments more convenient and safer, reducing the labor intensity of maintenance personnel. The barcode recognition and inventory management module, combined with the highly classified physical storage locations, achieves dual management of tools through "digital positioning + physical zoning." The missing parts alarm function ensures the integrity of the classification system and reduces the risk of delays in emergency repairs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the hot-end repair toolbox for the substrate glass production line proposed in this utility model. Figure 2 This is a schematic diagram of the first storage compartment in the hot-end repair toolbox for the substrate glass production line proposed in this utility model. Figure 3 This is a schematic diagram of the second storage compartment in the hot-end repair toolbox for the substrate glass production line proposed in this utility model.

[0015] In the diagram: 1-box body, 11-first storage compartment, 111-first plate, 1111-first through hole, 112-second plate, 1121-second through hole, 12-second storage compartment, 121-partition, 122-door, 2-handle, 3-caster wheel, 4-barcode recognition device, 5-viper. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figures 1-3 As shown, this embodiment provides a hot-end repair toolbox for a substrate glass production line, including a box body 1, characterized in that the box body 1 includes a first storage compartment 11 and a second storage compartment 12; The opening of the first storage compartment 11 is located at the top of the box 1. Inside it are horizontally arranged first plates 111 and second plates 112. Both ends of the first plates 111 and second plates 112 are fixedly connected to the inner wall of the first storage compartment 11. The height of the first plate 111 from the bottom of the box 1 is greater than the height of the second plate 112 from the bottom of the box 1, and the first plate 111 and the second plate 112 are spaced apart in the horizontal direction. The first plate 111 has a plurality of first through holes 1111 vertically opened along its extension direction, and the second plate 112 has a plurality of second through holes 1121 vertically opened along its extension direction. The interior of the second storage compartment 12 is divided into multiple areas by horizontally arranged partitions 121; The outer top wall of the second storage compartment 12 is equipped with a barcode recognition device 4 for recognizing barcodes on tools and at least one vise 5; The tool is equipped with a barcode recognition device 4 that can recognize barcodes.

[0018] Overall, the toolbox is a box body 1, which is divided into a first storage compartment 11 and a second storage compartment 12. The first storage compartment uses the height difference between the first plate 111 and the second plate 112 to classify and store tools. In the first storage compartment 11, the first plate 111 is a "high-level storage area" where tools are inserted into the first through hole 1111 for storage. It is designed specifically for long rod tools, such as furnace descaling rods, electrode adjustment rods, and high-temperature measuring rods with a length of 1.2-1.8m. These tools are relatively long, and when placed in the high through hole, the top of the tool protrudes from the opening of the first storage compartment 11, making it easy to grab and use without having to bend over or go deep into the compartment to search.

[0019] The second plate 112 is a "low-level storage area" where tools are inserted into the second through hole 1121 for storage. It is designed for short and medium-sized tools, such as wrench extension rods, pipe cleaning rods, and small cleaning brushes with a length of 0.5-1m. These tools are relatively short, and when placed in the low through hole, the bottom is stably supported, and a vertical spatial separation is formed with the tools in the upper part to avoid mutual interference.

[0020] Meanwhile, the horizontal distance between the first plate 111 and the second plate 112 ensures that the storage paths of the two types of tools do not overlap, further reducing the risk of collision; for example, after the descaling rod is inserted into the first through hole 1111, its lower part is located in the horizontal gap between the two plates and does not contact the short rod tool on the second plate 112.

[0021] The second storage compartment 12 is divided into three areas by a partition 121, which respectively store rodless tools (such as screws, screwdrivers, and pliers), consumables (lubricants, high-temperature tape, and sealant), and safety equipment (fire extinguishers). The barcode recognition device 4 on the outer top wall of the second storage compartment 12 can scan the barcodes on all tools (including tools in the first and second storage compartments 12) to record the classified storage location and retrieval status. The vise 5 is used to fix repair parts on site, improving the convenience of operation.

[0022] When in use, maintenance personnel can directly take tools from the corresponding height through holes according to their length and purpose. The classification is clear, and the retrieval time is further shortened compared to the traditional method, thus improving maintenance efficiency.

[0023] like Figure 1 and Figure 3 As shown, in this embodiment, the inner bottom surface of the second storage compartment 12 and the surface of the partition 121 are both made of magnetic material, which together form a magnetic adsorption surface.

[0024] Specifically, the inner bottom surface of the second storage compartment 12 and the surface of the partition 121 are made of magnetic materials (such as permanent magnet steel plates) to form a magnetic adsorption surface.

[0025] For metal tools (such as wrenches and screwdrivers) in the second storage compartment 12, secondary fixation is achieved through magnetic adsorption. Combined with the height classification design of the first storage compartment 11, a three-level classification system is formed: "high-level long-handled tools fixed through holes + low-level short-handled tools fixed through holes + rodless tools fixed magnetically". This system allows tools to be classified according to the dual dimensions of "length + shape", making management more precise. It is especially suitable for quick tool matching during hot-end repairs, which can effectively reduce the time spent by repair personnel and improve repair efficiency.

[0026] like Figures 1-3 As shown, in this embodiment, the second storage compartment has a door 122 hinged to its opening end; an automatic power-off protection socket is provided on the inner wall of the second storage compartment 12; and a rechargeable LED work light is embedded on the inner side wall of the door 122.

[0027] Specifically, the second storage compartment 12 is hinged to a high-temperature resistant door 122 (temperature resistance ≥200℃) at the opening end, which can protect the internal tools from high-temperature radiation when closed; a rechargeable LED work light (brightness ≥600 lumens) is embedded on the inside of the door 122, which can illuminate the high and low layer through holes of the first storage compartment 11 in the area of ​​the furnace with insufficient light, making it convenient to quickly identify and retrieve the corresponding tools.

[0028] The automatic power-off protection socket (with overload protection) on the inner wall of the second storage compartment 12 can power the testing instruments. Its position corresponds to the area of ​​partition 121, which avoids the wires getting tangled in the tools. Combined with the high-level classification design, it further improves the safety of operation.

[0029] like Figures 1-3 As shown, in this embodiment, the side wall of the box 1 is provided with a handle 2, and the bottom of the box 1 is provided with an anti-static grounding wire.

[0030] Specifically, the side wall of the cabinet 1 is equipped with a non-slip handle 2 (covered with heat-insulating silicone) to facilitate the application of force during handling; the anti-static grounding wire at the bottom of the cabinet 1 can conduct static electricity to the ground to prevent static electricity from damaging the precision tools (such as thermometers with electronic components) in the first and second storage compartments 12; the highly classified design allows tools of different sensitivities to be stored separately, and together with the anti-static measures, the performance of the tools is further guaranteed.

[0031] like Figure 1 and Figure 3 As shown, in this embodiment, the bottom of the box 1 is provided with a plurality of casters 3, which are distributed around the bottom of the box 1.

[0032] Specifically, four casters 3 with brakes are installed at the bottom of the box 1, allowing the toolbox to be moved flexibly to the repair site; the high and low layer through-hole design of the first storage compartment 11 has significant advantages in this scenario: during the movement, the long rod tools on the upper layer are more stable because the top is fixed, and the short rod tools on the lower layer are more solid because the bottom is supported, so they are not easy to shake and fall, solving the problem of tool collision when moving traditional toolboxes.

[0033] like Figures 1-3 As shown, in this embodiment, the barcode recognition device 4 is connected to an inventory management display module, which can display the tool inventory status and has a shortage alarm function.

[0034] Specifically, the barcode recognition device 4 is connected to the inventory management display module (with a touch screen). This module not only displays the inventory status of tools, but also marks the classified storage location of tools (such as "first plate 111 third through hole" and "second plate 112 fifth through hole"). Maintenance personnel can quickly locate the height partition of the target tool through the display module. Combined with the physical classification design, it realizes the dual high efficiency of "digital guidance + physical partition".

[0035] like Figures 1-3 As shown, in this embodiment, the vise 5 is rotatably mounted on the outer top wall of the second storage compartment 12 via a rotating base.

[0036] Specifically, the vise 5 is mounted on the outer top wall of the second storage compartment 12 via a rotating base and can rotate 360°. When maintenance requires the use of the long-handled tools in the first storage compartment 11 in conjunction with the vise 5, the vise 5 can be rotated to avoid the opening of the first storage compartment 11, so as to avoid blocking the access path of high-level tools and form an operational synergy with the height classification design.

[0037] Of course, those skilled in the art will recognize that this invention is not limited to the details of the exemplary embodiments described above, but also includes the same or similar structures that can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0038] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0039] The technologies, shapes, and structures not described in detail in this utility model are all known technologies.

Claims

1. A hot-end repair toolbox for a substrate glass production line, comprising a box body (1), characterized in that: The box (1) includes a first storage compartment (11) and a second storage compartment (12); The opening of the first storage compartment (11) is located at the top of the box (1). Inside it are a first plate (111) and a second plate (112) arranged horizontally. Both ends of the first plate (111) and the second plate (112) are fixedly connected to the inner wall of the first storage compartment (11). The height of the first plate (111) from the bottom of the box (1) is greater than the height of the second plate (112) from the bottom of the box (1). The first plate (111) and the second plate (112) are spaced apart in the horizontal direction. The first plate (111) has a plurality of first through holes (1111) vertically opened along its extension direction. The second plate (112) has a plurality of second through holes (1121) vertically opened along its extension direction. The interior of the second storage compartment (12) is divided into multiple areas by horizontally arranged partitions (121); The outer top wall of the second storage compartment (12) is equipped with a barcode recognition device (4) for recognizing barcodes on tools and at least one vise (5). The tool is equipped with a barcode recognition device (4) that can recognize barcodes.

2. The hot-end repair toolbox for substrate glass production lines according to claim 1, characterized in that, The inner bottom surface of the second storage compartment (12) and the surface of the partition (121) are both made of magnetic material, which together form a magnetic adsorption surface.

3. The hot-end repair toolbox for substrate glass production lines according to claim 1, characterized in that, The second storage compartment has a door (122) hinged to its opening end; an automatic power-off protection socket is provided on the inner wall of the second storage compartment (12); and a rechargeable LED work light is embedded on the inner side wall of the door (122).

4. The hot-end repair toolbox for substrate glass production lines according to claim 3, characterized in that, The box (1) has a handle (2) on its side wall and an anti-static grounding wire at the bottom.

5. The hot-end repair toolbox for substrate glass production lines according to claim 4, characterized in that, The bottom of the box (1) is provided with multiple casters (3), which are distributed around the bottom of the box (1).

6. The hot-end repair toolbox for substrate glass production lines according to claim 1, characterized in that, The barcode recognition device (4) is connected to an inventory management display module, which can display the inventory status of tools and has a shortage alarm function.

7. The hot-end repair toolbox for substrate glass production lines according to claim 1, characterized in that, The vise (5) is rotatably mounted on the top wall of the second storage compartment (12) via a rotating base.

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