Intelligent warehousing system

Abstract

The invention, which relates to the technical field of the warehousing system, discloses an intelligent warehousing system comprising a warehouse management information system and an equipment monitoring and scheduling system. The warehouse management information system comprises a goods management module, a warehouse management module, an order management module, an inventory management module, a warehouse-in and warehouse-out management module, an operation management and implementation module and an abnormity early warning module. According to the intelligent warehousing system, real-time tracking and data collection of articles are achieved through RFID, sensors, bar codes and the like, the data accuracy is improved, the warehouse management system integrates the functions of inventory control, order processing, cargo tracking and the like, automatic management of warehousing operation is achieved, inventory layout is optimized through data analysis and a machine learning algorithm, and the demand trend is predicted; and the decision-making efficiency is effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of warehousing systems, and in particular to an intelligent warehousing system. Background Art

[0002] With the rapid development of e-commerce and logistics, warehouse management has become a vital link in the supply chain. An efficient warehouse system can significantly improve logistics efficiency, reduce costs, and meet the growing market demand. At present, warehouse systems widely use automation and information technology, including but not limited to automated warehouses, radio frequency identification (RFID), barcode technology, warehouse management system (WMS), robotics technology, etc. However, these technologies and equipment still have some limitations and challenges in practical applications, specifically the following issues:

[0003] 1. Low operating efficiency: Traditional warehousing operations rely on manpower and are easily affected by factors such as fatigue and negligence, resulting in unstable operating efficiency.

[0004] 2. Inaccurate inventory management: Manual records and inventory are prone to errors, resulting in inaccurate inventory data and affecting supply chain decisions.

[0005] 3. Low space utilization: Traditional warehouse layout and storage methods lead to space waste and increase storage costs.

[0006] 4. Slow response: During high-demand seasons, traditional warehousing has difficulty responding to large numbers of orders quickly, affecting customer experience.

[0007] 5. Decisions lack data support: Lack of real-time data and analytical capabilities make it difficult to make accurate inventory and logistics decisions.

[0008] To this end, the present application proposes an intelligent warehousing system to solve the above problems. Summary of the invention

[0009] 1. Technical issues to be resolved

[0010] In view of the deficiencies of the prior art, the present invention provides an intelligent warehousing system to solve the technical problems raised in the above background.

[0011] (II) Technical solution

[0012] To achieve the above objectives, the technical solution adopted by the present invention is: an intelligent warehousing system, characterized in that it is composed of a warehouse management information system and an equipment monitoring and scheduling system;

[0013] The warehouse management information system includes a goods management module, a warehouse management module, an order management module, an inventory management module, an inbound and outbound management module, an operation management and implementation module, and an abnormal warning module;

[0014] The goods management module manages the classification of goods, attribute settings and detailed information of specific goods through SPU management;

[0015] The warehouse management module is used to manage and maintain warehouse information and specify warehouse types;

[0016] The order management module is used for order receipt confirmation, allocation and picking, packaging, delivery and tracking;

[0017] The inventory management module is used to provide users with inventory query and goods movement management, is responsible for monitoring and controlling the movement of goods in the warehouse, and also has the functions of goods locking and goods reorganization;

[0018] The inbound and outbound management module is used for receiving, warehousing and putting inbound orders, receiving, picking and outbound orders, and all of which are implemented through the WMS system;

[0019] The operation management and implementation module is used to manage all operations in the maintenance warehouse, record all operation implementation, the results produced, as well as the implementation personnel and the relevant operation volume;

[0020] The abnormal warning module is used to set and implement warning conditions, and report and process abnormal situations in the warehouse or during operations;

[0021] The equipment monitoring and scheduling system includes an equipment scheduling module, an equipment management module, a 2D plane display module and an alarm module;

[0022] The equipment scheduling module is used for scheduling operating equipment and planning equipment paths;

[0023] The equipment management module is used to collect information such as the operating position, operating status, cargo space occupancy, pallet loading and operating failure of the main automation equipment, and is implemented through the integration of Internet of Things (IoT) technology, Supervisory Control and Data Acquisition System (SCADA), Automated Guided Vehicle (AGV) and Automated Storage and Retrieval System (AS / RS);

[0024] The 2D plane display module is used for plane graphic display of automation equipment;

[0025] The alarm module is used to display various mechanical and electrical equipment failure and alarm information.

[0026] Preferably, the warehouse management information system also includes a cargo owner management module for managing and maintaining cargo owner related information and managing and maintaining contracts between cargo owners and warehouses.

[0027] Preferably, the warehouse management information system also includes a user authority management module for managing and maintaining organizational structure information, managing and maintaining system users, managing and customizing system roles, and a user can have multiple roles at the same time.

[0028] Preferably, the warehouse management information system further comprises an inventory management module for taking inventory of goods and handling the difference in goods when the inventory result differs from the inventory.

[0029] Preferably, the abnormal warning module can also warn about inventory throughput and provide early warning through intelligent analysis based on the in-and-out reservation information.

[0030] Preferably, the path planning of the equipment scheduling module is specifically as follows: according to the assigned job address, the optimized combination is scheduled according to the shortest running time and reasonable allocation between jobs, and after data processing, the job commands are distributed to the controllers of major electromechanical equipment such as stackers and conveyors.

[0031] Preferably, the plane graphic display of the automation equipment in the 2D plane display module specifically includes the static and dynamic positions, operation status and logistics dynamics of the cargo pallets carried by the equipment.

[0032] Preferably, the operating status of the automation equipment includes working status, standby status, normal status, fault status, storage status or outbound status.

[0033] (III) Beneficial effects

[0034] The beneficial effects of the present invention are:

[0035] This type of intelligent warehousing system uses RFID, sensors, barcodes, etc. to achieve real-time tracking and data collection of items, improving data accuracy. The warehouse management system integrates inventory control, order processing, cargo tracking and other functions to achieve automated management of warehousing operations. By using data analysis and machine learning algorithms, it can optimize inventory layout, predict demand trends, and effectively improve decision-making efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 Schematic diagram of the system of the present invention. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] like Figure 1 As shown, the present invention provides a technical solution: an intelligent warehousing system, which is composed of a warehouse management information system and an equipment monitoring and scheduling system;

[0039] The warehouse management information system includes a goods management module, a warehouse management module, an order management module, an inventory management module, an inbound and outbound management module, an operation management and implementation module, and an abnormal warning module;

[0040] The goods management module manages the classification of goods, attribute settings and detailed information of specific goods through SPU management;

[0041] Specifically, in the intelligent warehousing system, SPU management includes the following functions:

[0042] Category setting: Set the categories of goods according to their nature and purpose, such as electronic products, food, clothing, etc. Each category can have more detailed subcategories to form a product classification tree;

[0043] Product attribute settings: Set attributes for each product in each category, such as color, size, material, etc. These attributes can be required or optional, and are set according to the specific product type;

[0044] SPU information maintenance: including the creation, modification and deletion of SPUs, as well as the life cycle management of SPUs, to ensure the accuracy and timeliness of product information;

[0045] Among them, SKU is the smallest inventory unit of a product, which contains the detailed specifications of the product, such as the specific model, color, memory size, etc. of a mobile phone;

[0046] In the intelligent warehousing system, cargo management includes the following functions:

[0047] SKU information management: set SKU for each product, including creation, modification and deletion of SKU, and association with SPU;

[0048] Inventory management: manage the inventory quantity of each SKU, including warehousing, outbound, inventory and other operations to ensure the accuracy of inventory;

[0049] Order processing: Processing orders related to SKUs, including order receiving, picking, packing, shipping and other processes to ensure the timeliness and accuracy of orders;

[0050] Data analysis: Analyze sales data based on SKU to provide data support for inventory optimization, purchasing decisions, etc.;

[0051] The warehouse management module is used to manage and maintain warehouse information and specify warehouse types;

[0052] Specifically, warehouse management includes the warehouse address, area, capacity, warehouse type (such as normal temperature, refrigerated, frozen, etc.) and warehouse status (such as whether it is in use, under maintenance or idle). By maintaining this information, the system can allocate resources and tasks more effectively;

[0053] Determine the warehouse type based on the characteristics of the goods to be stored, and then specify the warehouse type to meet specific storage conditions;

[0054] Specifically, the warehouse management module also includes the regional management of the warehouse, which is used to manage and maintain the regional information of the warehouse, and divide the warehouse into multiple areas. Each area may have a specific purpose, such as the receiving area, picking area, shipping area, storage area, etc. Through regional management, the operation process can be optimized and the operation efficiency can be improved;

[0055] Specifically, the warehouse management module also includes warehouse shelf management, which is used to manage and maintain warehouse shelf information, including shelf number, type, location, load-bearing capacity, etc. Accurate maintenance of shelf information helps to achieve rapid positioning and efficient storage and retrieval of goods;

[0056] Specifically, the warehouse management module also includes shelf aisle management, which manages and maintains the shelf aisle information of the warehouse to ensure that the width and height of the aisle meet the requirements of the handling equipment and that the aisle is unobstructed to facilitate the rapid entry and exit of goods;

[0057] Specifically, the warehouse management module also includes cargo location management, which is used to manage and maintain the cargo location information of the warehouse. Each cargo location has a unique identifier, which is used to record the storage location of the goods, including the size of the cargo location, whether it is occupied, and the information of the stored goods. Through cargo location management, accurate positioning and fast picking of goods can be achieved;

[0058] The order management module is used for order receipt confirmation, allocation and picking, packaging, delivery and tracking;

[0059] The specific operations are as follows:

[0060] Order receipt and confirmation: The system automatically receives orders from e-commerce platforms, ERP systems, etc., and performs preliminary order confirmation, including order completeness, payment status, etc.;

[0061] Order allocation and picking: Based on the order content and inventory status, the system intelligently allocates picking tasks and guides pickers to complete product picking quickly and accurately;

[0062] Packaging and delivery: After picking is completed, the system guides the packaging and delivery preparation of the goods to ensure the correctness and safety of the goods;

[0063] Order tracking: Provide real-time tracking of order status, including picking, packing, and shipment, to facilitate customer and internal management;

[0064] The order management module also includes transfer management, which is responsible for the transfer of goods between warehouses or within warehouses to ensure the reasonable distribution and efficient use of inventory;

[0065] The specific steps include: Transfer request: When a warehouse has insufficient or excessive inventory, the system will automatically or manually initiate a transfer request;

[0066] Transfer operation: After the transfer request is approved, the system will generate a transfer order to guide warehouse personnel to complete the picking, packaging and transportation of goods;

[0067] Transfer confirmation and recording: After the goods arrive at the target warehouse, they are confirmed and put into storage, and the system automatically updates the inventory information;

[0068] The order management module also includes cargo transfer management, which is used for cargo transfer management involving changes in the ownership of goods, usually between upstream and downstream enterprises in the supply chain;

[0069] The specific steps include: Request for transfer of goods ownership: When the goods ownership needs to be transferred, the system generates a transfer request, specifying the goods information, quantity and transfer conditions;

[0070] Transfer confirmation and execution: After the recipient confirms that it is correct, the system executes the goods transfer operation and updates the inventory and financial records;

[0071] Legal compliance: Ensure that the transfer of ownership of goods complies with relevant laws and regulations to avoid potential legal risks;

[0072] The order management module also includes cross-docking management, which is used for goods to be directly transferred from the incoming warehouse to the outgoing warehouse without going through the storage link, and is suitable for fast-moving goods;

[0073] The specific steps include: Cross-docking request: the system intelligently decides whether to conduct cross-docking based on order forecasts and goods attributes;

[0074] Cross-docking: directly from the receiving area to the shipping area, reducing storage costs and time;

[0075] Real-time tracking and feedback: ensure the safety of goods during the cross-docking process and provide real-time feedback on the operation status;

[0076] The inventory management module is used to provide users with inventory query and goods movement management, is responsible for monitoring and controlling the movement of goods in the warehouse, and also has the functions of goods locking and goods reorganization;

[0077] Specifically, inventory management is the basic function of the warehousing system, which is mainly responsible for real-time monitoring and management of all goods in the warehouse. It can automatically record the operations of goods entering, leaving, and transferring to ensure the real-time and accuracy of inventory data. In addition, inventory management also supports intelligent replenishment forecasting. Based on historical sales data and market trends, it predicts future demand and automatically triggers the procurement process to prevent inventory shortages or excesses.

[0078] Specifically, inventory query allows users to quickly query detailed information about goods in the warehouse, including the name, quantity, location, status, etc. Through barcode or RFID technology, the system can quickly locate goods and improve search efficiency. The inventory query function also supports multi-dimensional query, such as filtering by conditions such as owner, type of goods, storage area, etc., to meet query needs in different scenarios;

[0079] Specifically, cargo movement management is responsible for monitoring and controlling the movement of cargo within the warehouse, including warehousing, outbound, picking, replenishment and other operations; by optimizing route planning and operation scheduling, the time and cost of cargo movement can be reduced; in addition, cargo movement management also supports real-time tracking of cargo status to ensure the safety of cargo during movement;

[0080] Specifically, cargo locking can be used when cargo requires special handling or is temporarily unavailable. The locked cargo will not be mishandled, such as picked or moved, until it is unlocked; this helps prevent mishandling of cargo and ensures accuracy of warehouse operations.

[0081] Specifically, cargo reorganization is particularly important when cargo needs to be combined or split; it can intelligently merge or split cargo to meet different order requirements or storage strategies; by optimizing cargo combinations, it can improve the utilization of storage space while simplifying the picking and outbound processes;

[0082] The inbound and outbound management module is used for receiving, warehousing and putting inbound orders, receiving, picking and outbound orders, and all of which are implemented through the WMS system;

[0083] Specifically, the receipt, storage and shelving of incoming orders: manually create an incoming order in the warehouse management system, manually encode and sort the items, scan and group the items, bind the information, and transport them to the entry port for storage. The system autonomously detects, identifies and inspects the materials. The WMS system allocates storage locations, and the WCS system dispatches related equipment to record and monitor the entire process. It also specifies storage locations and feeds back the incoming information to the WMS system for recording. The WMS automatically updates the inventory information and synchronizes the information to the ERP. The storage operation is complete.

[0084] Unqualified or wrong materials will be automatically returned to the warehouse entrance, and the system will sound an audible and visual alarm. The goods will be sorted manually according to the corresponding LED screen prompt information, and will be re-stocked or returned after sorting.

[0085] Specifically, receiving, picking and shipping out of warehouse orders: WMS analyzes the orders according to the delivery orders and vehicle numbers, selects the goods in the designated cargo space according to the principle of speed and efficiency priority / first-in-first-out, and sends the information to WCS. The WCS equipment records and monitors the delivery of vehicles to the shipping port. Manual delivery is carried out through the designated loading port based on the monitoring equipment information and the corresponding LED screen prompt information. WCS feeds back the shipping information to the WMS system for record. WMS automatically updates the inventory information, and the shipping action is completed.

[0086] The operation management and implementation module is used to manage all operations in the maintenance warehouse, record all operation implementation, the results produced, as well as the implementation personnel and the relevant operation volume;

[0087] Operation management involves the planning, execution and monitoring of all operations within the warehouse, ensuring that each operation is completed according to established standards and schedules;

[0088] Specifically include:

[0089] Operation planning and allocation: Develop operation plans based on the warehouse's operational needs and resource status, including the warehousing, storage, picking, packaging and outbound delivery of goods; at the same time, reasonably allocate operators and resources to ensure efficient execution of operations;

[0090] Job execution monitoring: Real-time monitoring of job progress, collecting job site data such as cargo location, operator location, equipment status, etc. through Internet of Things (IoT) devices and sensors to ensure that the job proceeds as planned;

[0091] Exception handling: For abnormal situations that occur during operations, such as equipment failure, cargo damage, etc., the operation management system should be able to respond quickly and adjust the operation plan in time to reduce the impact on the overall operation;

[0092] Job result management:

[0093] Job result management is the process of recording and analyzing job execution results to provide data support for subsequent optimization and decision-making;

[0094] Result record: Record the implementation of each operation in detail, including the operator, operation time, operation volume, etc., to ensure the accuracy and completeness of all data;

[0095] Cost calculation: Automatically calculate the actual cost according to the workload, which is usually based on preset billing rules, such as piece-by-piece billing, time-based billing, etc. The work result management system should be able to automatically calculate the cost to reduce the error of manual calculation;

[0096] Data analysis and optimization: By analyzing the operation result data, we can identify the bottlenecks and efficiency problems in the operation and provide a basis for optimizing the operation process. For example, if we find that a certain operation link is inefficient, we can improve the efficiency by adding personnel, optimizing the operation process or using more efficient equipment.

[0097] The implementation of operations in smart warehousing involves multiple delicate links, including warehousing sorting, warehousing pallets and cargo movement. The specific steps of the operation implementation process are as follows:

[0098] Inbound sorting: Inbound sorting is the first step in smart warehousing operations. Its goal is to classify the received goods according to preset rules for subsequent storage and management;

[0099] Automatic identification and data collection: Use barcode, RFID and other technologies to automatically identify cargo information to ensure the accuracy and timeliness of information;

[0100] Intelligent sorting system: through algorithm optimization, automatically distribute goods to the appropriate storage location, reduce the handling distance and improve efficiency;

[0101] Sorting equipment: such as automatic sorting machines, cross-belt sorting machines, etc., to achieve fast and accurate cargo sorting;

[0102] Inbound pallet: Inbound pallet means stacking the sorted goods on pallets according to certain rules for easy storage and transportation;

[0103] Pallet selection: Choose the right pallet based on the size, weight and characteristics of the goods;

[0104] Intelligent stacking algorithm: optimizes the stacking method of goods on the pallet to ensure the stability of the stacking and maximize the efficiency of the pallet;

[0105] Automated palletizing equipment: Use palletizing robots or automated palletizing machines to improve the efficiency and accuracy of palletizing operations;

[0106] Goods movement: Intra-warehouse goods movement refers to the operation of moving goods from one location to another within the warehouse, including warehousing, outbound and intra-warehouse transfers;

[0107] Automated handling equipment: such as AGV (automatic guided vehicle), RGV (rail-guided vehicle), etc., to achieve efficient and accurate cargo handling;

[0108] Path planning and optimization: Plan the optimal transportation path through intelligent algorithms to reduce transportation time and improve work efficiency;

[0109] Real-time monitoring and scheduling: Use WMS (warehouse management system) to monitor the location and movement status of goods in real time, and intelligently schedule transportation resources;

[0110] The abnormal warning module is used to set and implement warning conditions, and report and process abnormal situations in the warehouse or during operations. The abnormal warning module can also warn about inventory throughput, and intelligently analyze and warn in advance based on the scheduled information of inbound and outbound storage;

[0111] Exception management in smart warehousing refers to the process of timely reporting and handling of abnormal situations that occur in warehouse content or operations. This usually involves the use of real-time monitoring systems to quickly detect abnormalities and respond to them through preset emergency plans and workflows. The purpose of exception management is to ensure the safety, accuracy and efficiency of warehouse operations and reduce potential losses and risks.

[0112] Effective exception management can not only improve the operational efficiency of the warehouse, but also enhance the quality of customer service and ensure the stability of the supply chain. With the development of technology, the ability of smart warehousing systems in exception management will continue to increase, becoming an indispensable part of modern logistics management.

[0113] Specifically, there are several key steps to implement inventory throughput early warning management:

[0114] Data Collection and Analysis:

[0115] Real-time data monitoring: Using Internet of Things (IoT) devices, such as RFID and sensors, to collect real-time inventory in and out information, including the type, quantity, and time of goods;

[0116] Historical data analysis: Analyze historical data to identify peak hours of inbound and outbound warehousing, cargo flow patterns, etc., and provide data support for setting early warning conditions;

[0117] Warning condition setting:

[0118] Threshold setting: Based on data analysis, set the warning threshold of inventory throughput, such as setting the upper limit of daily throughput. Once this threshold is reached or exceeded, the system automatically triggers a warning;

[0119] Intelligent analysis: Using AI algorithms, such as time series analysis and machine learning models, to predict inventory throughput trends and identify potential pressure points in advance;

[0120] Implementation of early warning mechanism:

[0121] Early warning: Once the inventory throughput is detected to be close to or reaches the early warning threshold, the system should immediately generate early warning information;

[0122] Early warning information sending: Early warning information can be sent to relevant managers in a timely manner through multiple channels such as email, SMS, and APP push;

[0123] Responsive and Optimized:

[0124] Quick response: After receiving the warning information, the management personnel should take immediate measures, such as adjusting the operation plan, adding manpower or equipment, etc., to cope with the high throughput;

[0125] Continuous optimization: According to the warning effect, the warning conditions and response strategies are continuously adjusted to optimize the warning system and improve the accuracy and effectiveness of the warning;

[0126] The warehouse management information system also includes a cargo owner management module, which is used to manage and maintain cargo owner related information and manage and maintain the contract between the cargo owner and the warehouse;

[0127] Specifically, contract management involves managing and maintaining contract information between cargo owners and warehouses, including basic contract terms, cargo information, fees, parties involved, rates, and services. Contract management helps ensure that all warehousing activities are carried out within the framework of the contract, while also providing the system with the information needed to enforce contract terms.

[0128] The warehouse management information system also includes a user authority management module, which is used to manage and maintain organizational structure information, manage and maintain system users, manage and customize system roles, and users can have multiple roles at the same time;

[0129] Specifically, the user rights management model includes rights allocation: assigning corresponding access rights to users based on their job responsibilities; for example, warehouse managers can access inventory data, while financial personnel may need to view cost and expense reports;

[0130] It also includes permission classification: setting different levels of permissions, such as viewing, editing, deleting, etc., to ensure that users can only perform authorized operations;

[0131] It also includes dynamic permission adjustment: as user roles change, their permissions are dynamically adjusted to ensure that permissions match responsibilities;

[0132] The warehouse management information system also includes an inventory management module, which is used to count goods and handle the difference in goods when there is a difference between the count result and the inventory;

[0133] The equipment monitoring and scheduling system includes an equipment scheduling module, an equipment management module, a 2D plane display module and an alarm module;

[0134] The equipment scheduling module is used for scheduling the operation equipment and planning the equipment path. The path planning of the equipment scheduling module is specifically as follows: according to the assigned operation address, the operation is optimized and arranged according to the shortest running time and the reasonable allocation between operations, and after data processing, the operation command is distributed to the controllers of the main electromechanical equipment such as the stacker and the conveyor;

[0135] The equipment management module is used to collect information such as the operating position, operating status, cargo space occupancy, pallet loading and operating failure of the main automation equipment, and is implemented through the integration of Internet of Things (IoT) technology, Supervisory Control and Data Acquisition System (SCADA), Automated Guided Vehicle (AGV) and Automated Storage and Retrieval System (AS / RS);

[0136] Specifically, the equipment management module collects information such as the operating position, operating status, cargo space occupancy, pallet loading and operating failure of the main automation equipment using the following methods:

[0137] Internet of Things (IoT) technology: By installing sensors and RFID tags on automated equipment, the location and status of the equipment can be monitored in real time. These sensors can monitor key indicators such as equipment movement, load, temperature, humidity, etc., while RFID tags can track the location of pallets and goods;

[0138] Supervisory Control and Data Acquisition (SCADA): The SCADA system can integrate data from various sensors and devices to achieve remote monitoring and control of automated equipment. Through the SCADA system, the operating status of the equipment can be viewed in real time, including operating status, cargo space occupancy, etc.

[0139] Integration of automated guided vehicles (AGVs) and automated storage and retrieval systems (AS / RS): The integration of these systems can automatically collect equipment operation data, including location information, load conditions, and fault alarms; through data analysis, equipment maintenance needs can be predicted and downtime can be reduced;

[0140] Artificial intelligence and machine learning: AI and machine learning algorithms can be used to analyze the collected equipment operation data, predict equipment failures, optimize equipment scheduling, and reduce unplanned downtime. For example, by analyzing the equipment's operating mode and historical failure data, it is possible to predict possible equipment problems in advance and perform maintenance in a timely manner.

[0141] Cloud platform and big data analysis: Upload the collected data to the cloud platform, and use big data analysis technology to conduct in-depth data mining and analysis to provide decision support for warehouse management; for example, by analyzing the occupancy of cargo space, you can optimize inventory layout and improve warehouse efficiency;

[0142] The 2D plane display module is used for plane graphic display of the automation equipment. The plane graphic display of the automation equipment in the 2D plane display module specifically includes the static and dynamic positions, the operation status and the logistics dynamics of the pallets carried by the equipment. The operation status of the automation equipment includes the working status, the standby status, the normal status, the fault status, the storage status or the outbound status;

[0143] Specifically, 2D plane display is an intuitive visualization tool that can reflect the location, status and cargo flow of automation equipment in real time; this display method usually includes the following key functions:

[0144] Equipment location and status display:

[0145] Static and dynamic position: Through the 2D plan view, the real-time position of automation equipment (such as AGV, stacker, etc.) can be clearly displayed, whether it is stationary or moving;

[0146] Working status: The working status of the equipment, such as whether it is executing a task (working), waiting for a task (standby), whether it is running normally (normal) or has a fault (fault), will be represented by different icons or colors on the 2D plan;

[0147] Logistics dynamic tracking:

[0148] Pallet logistics status: The dynamics of each pallet, including the status of incoming, in-stock, out-of-stock, etc., can be updated in real time on the 2D plane display to help managers understand the real-time inventory situation;

[0149] Interactivity and Control:

[0150] Users can interact through the 2D flat display interface, such as querying the detailed status of a specific device, controlling the start or stop of a device, or adjusting the device's path planning;

[0151] Data Integration and Analysis:

[0152] 2D graphic displays are usually tightly integrated with the backend data management system, which can provide data analysis, such as equipment efficiency and failure rate, to help optimize warehouse operations;

[0153] Early warning and alarm:

[0154] When equipment fails or logistics are abnormal, the 2D plane display will immediately issue an early warning to ensure that the problem can be handled in a timely manner;

[0155] Historical track playback:

[0156] Supports playback of historical data, helps analyze past logistics dynamics and equipment operation trajectories, and continuously optimizes warehouse management;

[0157] The alarm module is used to display various mechanical and electrical equipment failure and alarm information, and integrates AI technology, Internet of Things technology, new sensor technology and cloud technology to achieve real-time monitoring, early warning and management of warehouse environment and goods;

[0158] The main functions of the alarm management system include:

[0159] Monitoring function: Real-time monitoring of multiple indicators in the warehouse, including power supply, generator, temperature, humidity, flooding, video, fireworks, lightning, fire protection, access control, air conditioning, etc.

[0160] Alarm function: supports alarms for multiple data exceeding the limit, and notifies management personnel through cloud platform messages, mobile phone messages, on-site sound and light alarms, etc. Alarm information usually includes alarm time, content, location, occurrence time and cause;

[0161] Linkage function: It can realize scene linkage with other devices, such as automatically starting the air conditioner to cool down when the temperature is too high, and automatically starting the fire extinguishing device when the smoke exceeds the standard, etc.

[0162] Remote management: allows managers to remotely control the arming and disarming of infrared detectors through the software system.

[0163] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent warehousing system, characterized in that: It consists of warehouse management information system and equipment monitoring and scheduling system; The warehouse management information system includes a goods management module, a warehouse management module, an order management module, an inventory management module, an inbound and outbound management module, an operation management and implementation module, and an abnormal warning module; The goods management module manages the classification, attribute settings and detailed information of specific goods through SPU management; The warehouse management module is used to manage and maintain warehouse information and specify warehouse types; The order management module is used for order receipt confirmation, allocation and picking, packaging, delivery and tracking; The inventory management module is used to provide users with inventory query and goods movement management, is responsible for monitoring and controlling the movement of goods in the warehouse, and also has the functions of goods locking and goods reorganization; The inbound and outbound management module is used for receiving, warehousing and putting inbound orders, receiving, picking and outbound orders, and all of which are implemented through the WMS system; The operation management and implementation module is used to manage all operations in the maintenance warehouse, record all operation implementation, the results generated, as well as the implementation personnel and the relevant operation volume; The abnormal warning module is used to set and implement warning conditions, and report and process abnormal situations in the warehouse or during operations; The equipment monitoring and scheduling system includes an equipment scheduling module, an equipment management module, a 2D plane display module and an alarm module; The equipment scheduling module is used for scheduling operating equipment and planning equipment paths; The equipment management module is used to collect information such as the operating position, operating status, cargo space occupancy, pallet loading and operating failure of the main automation equipment, and is implemented through the integration of Internet of Things (IoT) technology, Supervisory Control and Data Acquisition System (SCADA), Automated Guided Vehicle (AGV) and Automated Storage and Retrieval System (AS / RS); The 2D plane display module is used for plane graphic display of automation equipment; The alarm module is used to display various mechanical and electrical equipment failure and alarm information.

2. The intelligent storage system according to claim 1, characterized in that: The warehouse management information system also includes a cargo owner management module, which is used to manage and maintain cargo owner related information and manage and maintain the contract between the cargo owner and the warehouse.

3. The intelligent storage system according to claim 1, characterized in that: The warehouse management information system also includes a user authority management module, which is used to manage and maintain organizational structure information, manage and maintain system users, manage and customize system roles, and a user can have multiple roles at the same time.

4. The intelligent storage system according to claim 1, characterized in that: The warehouse management information system also includes an inventory management module for taking inventory of goods and handling the goods difference when the inventory result differs from the inventory.

5. The intelligent storage system according to claim 1, characterized in that: The abnormal warning module can also warn of inventory throughput and provide early warning based on intelligent analysis of inventory entry and exit reservation information.

6. The intelligent storage system according to claim 1, characterized in that: The path planning of the equipment scheduling module is specifically as follows: according to the assigned job address, the optimized combination is scheduled according to the shortest running time and reasonable allocation between jobs, and after data processing, the job commands are distributed to the controllers of the main electromechanical equipment such as stackers and conveyors.

7. The intelligent storage system according to claim 1, characterized in that: The plane graphic display of the automation equipment in the 2D plane display module specifically includes the static and dynamic positions, operation status and logistics dynamics of the cargo trays carried by the equipment.

8. The intelligent storage system according to claim 7, characterized in that: The operation status of the automation equipment includes working status, standby status, normal status, fault status, storage status or outbound status.

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