Automatic system for roof waterproof construction

Abstract

The invention provides an automatic system for roof waterproof construction, and relates to the field of electrical data processing, and the system comprises a state monitoring assembly which is used for obtaining related information before construction, related information in construction and related information after construction of a to-be-constructed roof; the roof waterproof construction assembly comprises a base layer construction device, a coating construction device and a coiled material laying device. And the control assembly is used for controlling base layer construction equipment, coating construction equipment or coiled material laying equipment of the roof waterproof construction assembly based on the related information before construction, the related information in construction or the related information after construction acquired by the state monitoring assembly, and waterproof construction of the roof to be constructed is completed. The roof waterproof construction can be automatically managed and controlled, and the roof waterproof construction effect and quality are improved.

Description

Technical Field

[0001] The invention relates to the field of electrical data processing, and in particular to an automation system for roof waterproofing construction. Background Art

[0002] In construction projects, water leakage in roofing projects has always been an unavoidable pain point and difficulty in construction. The existing construction method of waterproof layer of roofing projects mainly completes the construction and quality monitoring of each stage through manual control. The practice generally has problems such as low construction efficiency, difficult process quality control, high leakage risk and short service life. Especially for roofs with numerous equipment structure foundations, the management and control of the waterproof nodes of the equipment structure foundation alone requires a lot of manpower and material resources, which greatly reduces the construction efficiency.

[0003] Therefore, it is necessary to provide an automated system for roof waterproofing construction to automatically manage and control the roof waterproofing construction and improve the efficiency and quality of the roof waterproofing construction. Summary of the invention

[0004] One of the embodiments of the present specification provides an automated system for roof waterproofing construction, the system comprising: a status monitoring component for obtaining pre-construction related information, in-construction related information and post-construction related information of the roof to be constructed; a roof waterproofing construction component, comprising a base construction equipment, a coating application equipment, a coiled material laying equipment and a concrete pouring equipment, wherein the base construction equipment is used to pre-treat the base surface of the roof to be constructed, the coating application equipment is used to apply rubber asphalt coating on the pre-treated base surface of the roof to be constructed, the coiled material laying equipment is used to lay waterproof coiled material on the rubber asphalt coating layer, and the concrete pouring equipment is used to locate the structural foundation, hang the steel cage and pour concrete; a control component is used to control the base construction equipment, the coating application equipment or the coiled material laying equipment of the roof waterproofing construction component based on the pre-construction related information, the in-construction related information or the post-construction related information obtained by the status monitoring component to complete the waterproofing construction of the roof to be constructed.

[0005] In some embodiments, the base construction equipment includes a cleaning device and a repairing device; the status monitoring component includes a base image acquisition device and a base point cloud acquisition device; the base image acquisition device is used to acquire the image of the base of the roof to be constructed; the control component is used to determine the relevant information of the garbage to be processed on the base of the roof to be constructed based on the image of the base of the roof to be constructed, and judge whether the base of the roof to be constructed needs to be cleaned based on the relevant information of the garbage to be processed; when it is judged that the base of the roof to be constructed needs to be cleaned, the control component is also used to control the cleaning device to clean the base of the roof to be constructed; the control component is also used to control the base image acquisition device to acquire the image of the base of the roof to be constructed again after the cleaning device completes cleaning the base of the roof to be constructed, and judge whether the cleaning state of the base of the roof to be constructed is good or not based on the image of the base of the roof to be constructed acquired again. Meet the preset cleaning state requirement; when it is judged based on the relevant information of the garbage to be processed that the base layer of the roof to be constructed does not need to be cleaned or the cleaning state of the base layer of the roof to be constructed meets the preset cleaning state requirement, the base layer point cloud acquisition device is used to acquire the point cloud data of the base layer of the roof to be constructed; the control component is also used to judge whether it is necessary to repair the base layer of the roof to be constructed based on the point cloud data of the base layer of the roof to be constructed; when it is judged that it is necessary to repair the base layer of the roof to be constructed, the control component controls the repairing device to repair the base layer of the roof to be constructed; the control component is also used to control the base layer point cloud acquisition device to acquire the point cloud data of the base layer of the roof to be constructed again after the repairing device completes the repair of the base layer of the roof to be constructed, and judge whether the flatness of the base layer of the roof to be constructed meets the preset flatness requirement based on the point cloud data of the base layer of the roof to be constructed again.

[0006] In some embodiments, the status monitoring component also includes a leakage point monitoring device, wherein the leakage point monitoring device includes multiple leakage point monitoring devices, and the multiple leakage point monitoring devices are respectively installed at multiple target monitoring positions of the roof to be constructed; the base construction equipment also includes a water sprinkling device and a leakage point repairing device, wherein the water sprinkling device is used to perform a water sprinkling test on the roof to be constructed, and the leakage point monitoring device is used to obtain leakage-related information at the target monitoring position during the water sprinkling test; the control component is used to determine whether the roof to be constructed needs to be repaired based on the leakage-related information of the multiple target monitoring positions collected by the multiple leakage point monitoring devices; when it is determined that the roof to be constructed needs to be repaired, the control component is also used to determine at least one position to be repaired on the roof to be constructed based on the leakage-related information of the multiple target monitoring positions, and control the leakage point repairing device to perform leakage repair on the at least one position to be repaired.

[0007] In some embodiments, the status monitoring component also includes a moisture content monitoring device, wherein the moisture content monitoring device includes a roll material laying device, an environmental monitoring device and a roll material image acquisition device; the environmental monitoring device is used to collect environmental related information, and the control component is used to determine whether the environment meets the preset environmental requirements based on the environmental related information; when it is determined that the environment meets the preset environmental requirements, the control component is also used to control the roll material laying device to lay a transparent roll material on the base layer of the roof to be constructed; the roll material image acquisition device is used to obtain an image of the transparent roll material, and the control component is also used to determine whether the moisture content of the base layer of the roof to be constructed meets the preset moisture content requirements based on the image of the transparent roll material; when it is determined that the moisture content of the base layer of the roof to be constructed meets the preset moisture content requirements, the control component is also used to control the paint application equipment to apply rubber asphalt paint on the pre-treated base surface of the roof to be constructed.

[0008] In some embodiments, the roof waterproofing construction assembly includes a gantry bracket, the gantry bracket includes a bracket body, the bracket body includes a support platform, a guide platform and a working platform, the guide platform is slidably set on the support platform along a first preset direction, and the guide platform and the support platform are perpendicular to each other, the working platform is slidably set on the guide platform along a second preset direction, and the working platform and the guide platform are perpendicular to each other, and the first preset direction is perpendicular to the second preset direction; the base construction equipment, the paint construction equipment, the coil laying equipment and the concrete pouring equipment are arranged on the working disk, and the working disk is rotatably set on the working platform through the rotating mechanism.

[0009] In some embodiments, the rotating mechanism includes a rotating disk, a rotating sleeve and a limiting unit arranged in the rotating sleeve, the limiting unit includes a first ratchet ring group and a second ratchet ring group stacked in the rotating sleeve, and the first pawl in the first ratchet ring group is oppositely arranged to the second pawl in the second ratchet ring group; the rotating disk includes a disk body, a rotating shaft, a limiting baffle and a limiting module, the rotating shaft is sequentially penetrated through the disk body, the rotating sleeve and the working disk, the limiting baffle cooperates with the rotating shaft to form a limiting chamber, the limiting module is arranged in the limiting chamber, and the limiting module can abut against the first pawl and the second pawl.

[0010] In some embodiments, the number of the limit modules is two groups, and the two groups of limit modules include a telescopic spring, a limit block, a guide column and a limit pawl, the two groups of limit pawls are respectively adapted to the first pawl and the second pawl, the telescopic spring is arranged in the limit chamber, one side of the limit block is interconnected with the telescopic spring, and the limit block can slide along the extension direction of the limit chamber through the telescopic spring, the other side of the limit block away from the telescopic spring is interconnected with the limit pawl, and one side of the guide column is connected to the limit pawl. The end is fixedly connected to the disk body, and one side of the guide column is in abutment with the limit block; the limit block includes a base plate and an inclined portion arranged on the base plate, the base plate and the inclined portion cooperate with each other to form an accommodating gap, the guide column is located in the accommodating gap, and the guide column can always be in abutment with the inclined portion; the limit pawl is connected to a side of the base plate away from the telescopic spring; the limit block and the limit pawl are integrally formed or fixedly connected, and the accommodating gap is located between the limit block and the limit pawl.

[0011] In some embodiments, the work disk includes a first work area, a second work area, a third work area and a fourth work area, the base construction equipment includes an angle filling machine, a grinder, a leveling machine, a sweeper, a sweeper and a blower arranged in the first work area, the paint construction equipment includes a coating barrel arranged in the second work area, the coil laying equipment includes a coil laying device arranged in the third work area, and the concrete pouring equipment includes an equipment structure foundation positioning device, a steel bar installation device and a concrete pouring device arranged in the fourth work area.

[0012] In some embodiments, the support platform includes a support rail, and a support slider that is compatible with the support rail is arranged at the bottom of the guide platform; a guide rail is arranged on the guide platform, and a guide slider that is compatible with the guide rail is arranged at the bottom of the working platform; an working rail is arranged on the working platform, and the rotating mechanism includes a working slider that is compatible with the working rail, and the rotating mechanism can slide along a third preset direction, wherein the first preset direction is respectively perpendicular to the first preset direction and the second preset direction; the gantry bracket also includes a ground rail, and the support platform includes an "I"-shaped first platform body, the support rail is arranged on the upper end surface of the first platform body, and the lower end surface of the first platform body is slidably arranged on the ground rail; the extension direction of the ground rail is parallel to the extension direction of the support rail.

[0013] In some embodiments, the control component is further used to control the rotation of the rotating mechanism based on the pre-construction related information, the in-construction related information or the post-construction related information acquired by the status monitoring component.

[0014] In some embodiments, compared with the prior art, the automation system for roof waterproofing construction provided in this specification has at least the following beneficial effects:

[0015] The status monitoring component automatically collects relevant information before construction, relevant information during construction and relevant information after construction of the roof to be constructed, and the control component processes the relevant information before construction, relevant information during construction and relevant information after construction of the roof to be constructed, so as to realize automatic control of the base construction equipment, coating construction equipment or roll material laying equipment of the roof waterproofing construction component, complete the waterproofing construction of the roof to be constructed, replace manual control to complete the construction and quality monitoring of each stage of roof waterproofing, realize automatic management and control of roof waterproofing construction, and improve the efficiency and quality of roof waterproofing construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] This specification will be further described in the form of exemplary embodiments, which will be described in detail by the accompanying drawings. These embodiments are not restrictive, and in these embodiments, the same number represents the same structure, wherein:

[0017] Figure 1 It is a module diagram of an automated system for roof waterproofing construction according to some embodiments of this specification;

[0018] Figure 2 It is a schematic diagram of some components of the roof waterproofing construction assembly shown in some embodiments of this specification;

[0019] Figure 3It is one of the structural schematic diagrams of the bracket body according to some embodiments of this specification;

[0020] Figure 4 This is a second structural schematic diagram of the bracket body according to some embodiments of this specification;

[0021] Figure 5 is a cross-sectional view of a rotating mechanism according to some embodiments of the present specification.

[0022] In the figure, 100, roof waterproofing construction assembly; 10- bracket body; 101, support platform; 1011, support rail; 1012, support slider; 102, guide platform; 1021, guide rail; 1022, guide slider; 103, working platform; 1031, working rail; 1032, working slider; 11, working disk; 12, laser sensor; 13, rotating mechanism; 131, rotating disk; 1311, telescopic spring; 13121, bottom plate; 13122, inclined portion; 1313, guide column; 1314, limit pawl; 132, rotating sleeve; 1331, first ratchet ring group; 1332, second ratchet ring group. DETAILED DESCRIPTION

[0023] In order to more clearly illustrate the technical solutions of the embodiments of this specification, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are only some examples or embodiments of this specification. For ordinary technicians in this field, this specification can also be applied to other similar scenarios based on these drawings without creative work. Unless it is obvious from the language environment or otherwise explained, the same reference numerals in the figures represent the same structure or operation.

[0024] It should be understood that the "system", "device", "unit" and / or "module" used herein are a method for distinguishing different components, elements, parts, portions or assemblies at different levels. However, if other words can achieve the same purpose, the words can be replaced by other expressions.

[0025] As shown in this specification and claims, unless the context clearly indicates an exception, the words "a", "an", "an" and / or "the" do not refer to the singular and may also include the plural. Generally speaking, the terms "comprise" and "include" only indicate the inclusion of the steps and elements that have been clearly identified, and these steps and elements do not constitute an exclusive list. The method or device may also include other steps or elements.

[0026] Flowcharts are used in this specification to illustrate the operations performed by the system according to the embodiments of this specification. It should be understood that the preceding or following operations are not necessarily performed precisely in order. Instead, the steps may be processed in reverse order or simultaneously. At the same time, other operations may also be added to these processes, or one or more operations may be removed from these processes.

[0027] Figure 1 is a module diagram of an automated system for roof waterproofing construction according to some embodiments of this specification, such as Figure 1 As shown, the automation system for roof waterproofing construction may include a state monitoring component, a roof waterproofing construction component and a control component. Among them, the state monitoring component is used to obtain relevant information before construction, relevant information during construction and relevant information after construction of the roof to be constructed, and the roof waterproofing construction component includes base construction equipment, coating construction equipment, coil laying equipment and concrete pouring equipment. The base construction equipment is used to pre-treat the base surface of the roof to be constructed, the coating construction equipment is used to apply rubber asphalt coating on the pre-treated base surface of the roof to be constructed, the coil laying equipment is used to lay waterproof coil on the rubber asphalt coating layer, and the concrete pouring equipment is used to locate the structural foundation, hang the steel cage and pour concrete. The control component is used to control the base construction equipment, coating construction equipment or coil laying equipment of the roof waterproofing construction component based on the relevant information before construction, relevant information during construction or relevant information after construction obtained by the state monitoring component to complete the waterproofing construction of the roof to be constructed.

[0028] The control component may include various general and / or special processing components with processing and computing capabilities. Some examples of control components include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various dedicated artificial intelligence (AI) computing chips, various computing units running machine learning model algorithms, digital signal processors (DSPs), and any appropriate processors, controllers, microcontrollers, etc.

[0029] In some embodiments, the base construction equipment includes a cleaning device and a repairing device, wherein the cleaning device may include an angle-filling machine, a grinder, and a leveling machine, and the repairing device may include a cleaning machine, a sweeper, and a blower. The angle-filling machine is used to fill the inner corners of the roof to be constructed, and the original right angles are filled into arc angles with waterproof mortar. The grinder is used to grind and remove the edges of the outer corners of the roof to be constructed, so as to facilitate the close bonding of the coiled material and the base, and the grinder is used to flatten the concrete blocks protruding from the board surface on the roof to be constructed. The leveling machine is used to fill the depressions and pockmarks on the roof to be constructed with mortar.

[0030] In some embodiments, the state monitoring component includes a base layer image acquisition device and a base layer point cloud acquisition device. After the angle filling machine, the grinder, and the leveling machine are working, the base layer image acquisition device is used to acquire an image of the base layer of the roof to be constructed, and the control component is used to determine the relevant information of the garbage to be processed on the base layer of the roof to be constructed (for example, the amount of garbage and the amount of each garbage) based on the image of the base layer of the roof to be constructed, and judge whether the base layer of the roof to be constructed needs to be cleaned based on the relevant information of the garbage to be processed. For example, when it is judged that there is garbage on the base layer of the roof to be constructed based on the relevant information of the garbage to be processed, it is judged that the base layer of the roof to be constructed needs to be cleaned.

[0031] When it is determined that the base of the roof to be constructed needs to be cleaned, the specific cleaning process can be determined based on the relevant information of the garbage to be processed. For example, when there is large garbage, the sweeper is turned on to clean the large garbage first, then the sweeper is turned on to clean the small particles such as mud and slurry, and finally the blower is turned on to blow the entire section from one end of the roof to the other end to clean all the dust on the roof panel.

[0032] For example, when there is no large amount of garbage, first turn on the sweeper to clean up small particles such as dirt and slurry, and finally turn on the blower to blow the entire roof from one end to the other to clean all the dust on the roof panels.

[0033] In some embodiments, the control component is also used to control the base layer image acquisition device to acquire the image of the base layer of the roof to be constructed again after the cleaning device completes cleaning the base layer of the roof to be constructed, and based on the re-acquired image of the base layer of the roof to be constructed, determine whether the cleaning status of the base layer of the roof to be constructed meets the preset cleaning status requirements.

[0034] When it is determined based on the relevant information of the garbage to be processed that the base layer of the roof to be constructed does not need to be cleaned or the cleaning state of the base layer of the roof to be constructed meets the preset cleaning state requirements, the base layer point cloud acquisition device is used to acquire point cloud data of the base layer of the roof to be constructed.

[0035] The control component is also used to determine whether the base layer of the roof to be constructed needs to be repaired based on the point cloud data of the base layer of the roof to be constructed. For example, the control component can determine relevant information about depressions (for example, the number of depressions, the position and size of each depression) and relevant information about pores (for example, the number of pores, etc.) of the base layer of the roof to be constructed based on the point cloud data of the base layer of the roof to be constructed. When it is determined that the base layer of the roof to be constructed needs to be repaired, the control component controls the repair device to repair the base layer of the roof to be constructed.

[0036] The control component is also used to control the base point cloud acquisition device to obtain the point cloud data of the base of the roof to be constructed again after the repair device completes the repair of the base of the roof to be constructed, and based on the point cloud data of the base of the roof to be constructed again, determine whether the flatness of the base of the roof to be constructed meets the preset flatness requirements. Among them, the flatness of the treated base must ensure that the waterproof coating is in full contact with the base, and at the same time ensure that the waterproof layer is densely laid without hollows, meeting the requirements of solidity, flatness, cleanliness and dryness.

[0037] In some embodiments, the condition monitoring component further includes a leakage point monitoring device, wherein the leakage point monitoring device includes a plurality of leakage point monitoring devices, and the plurality of leakage point monitoring devices are respectively installed at a plurality of target monitoring positions of the roof to be constructed.

[0038] Specifically, the control component can use the monitoring point determination model to determine multiple target monitoring positions of the roof to be constructed based on relevant information of the roof to be constructed (for example, the three-dimensional model of the roof to be constructed and lighting information, etc.). The monitoring point determination model can be a machine learning model such as an artificial neural network (ANN) model, a recurrent neural network (RNN) model, a long short-term memory network (LSTM) model, a bidirectional recurrent neural network (BRNN) model, etc.

[0039] In some embodiments, the base construction equipment also includes a water sprinkling device and a leakage point repair device, wherein the water sprinkling device is used to perform a water sprinkling test on the roof to be constructed, and the leakage point monitoring device is used to obtain leakage-related information at the target monitoring position during the water sprinkling test. Specifically, the water sprinkling device adopts a segmented and zoned water sprinkling test, and the roof to be constructed is continuously watered for no less than 2 hours.

[0040] In some embodiments, the control component is used to determine whether the roof to be constructed needs to be repaired based on the leakage-related information of multiple target monitoring positions collected by multiple leakage point monitoring devices. For example, when there is leakage at at least one target monitoring position, the roof to be constructed needs to be repaired. When it is determined that the roof to be constructed needs to be repaired, the control component is also used to determine at least one position to be repaired of the roof to be constructed based on the leakage-related information of multiple target monitoring positions, and control the leakage point repair device to repair the leakage of at least one position to be repaired. Among them, the leakage point repair device can use polyurethane or other waterproof materials to repair the leakage of at least one position to be repaired.

[0041] It can be understood that after the leakage is repaired at least one location to be repaired, the water sprinkling device can perform a water sprinkling test on the roof to be constructed again, and the leakage point monitoring device can obtain the leakage-related information at the target monitoring location during the water sprinkling test again. The control component can determine whether the roof to be constructed needs to be repaired based on the leakage-related information of multiple target monitoring locations collected again by multiple leakage point monitoring devices, until there is no location to be repaired in the water sprinkling test.

[0042] In some embodiments, the status monitoring component also includes a moisture content monitoring device, wherein the moisture content monitoring device includes a coil material laying device, an environmental monitoring device, and a coil material image acquisition device. After the repair of the roof to be constructed is completed, the environmental monitoring device is used to collect environmental related information, and the control component is used to determine whether the environment meets the preset environmental requirements (for example, temperature requirements, light intensity requirements, etc.) based on the environmental related information. When it is determined that the environment meets the preset environmental requirements, the control component is also used to control the coil material laying device to lay a transparent coil material on the base layer of the roof to be constructed; the coil material image acquisition device is used to obtain an image of the transparent coil material, and the control component is also used to determine whether the moisture content of the base layer of the roof to be constructed meets the preset moisture content requirements based on the image of the transparent coil material. Specifically, at noon on a sunny day, the coil material laying device can lay a piece of about 2m 2 The transparent coil is attached to the base layer. After 2 hours, the coil image acquisition device can obtain the image of the transparent coil, and judge the water stains at the bottom of the transparent coil according to the image of the transparent coil. Based on the water stains at the bottom of the transparent coil, judge whether the moisture content of the base layer of the roof to be constructed meets the preset moisture content requirement. If the moisture content of the base layer of the roof to be constructed is too high, it is necessary to wait until the base layer of the roof to be constructed is dry before applying the rubber asphalt coating.

[0043] In some embodiments, when it is determined that the moisture content of the base of the roof to be constructed meets the preset moisture content requirement, the control component is also used to control the paint construction equipment to apply rubber asphalt paint on the base surface of the pretreated roof to be constructed. The paint construction equipment can use a dual control method, namely the "grid method" and the "tooth plate method" to apply rubber asphalt paint on the base surface of the pretreated roof to be constructed. Specifically, the control component can calculate the area that can be painted per barrel of paint according to the paint layer thickness and the mass of a single barrel of paint required by the design, and the paint construction equipment can pop up grid lines on the base, and each grid area is the area painted by a single barrel of paint. Select a corner of the grid as the paint pouring position, fix a 2m aluminum alloy ruler on the adjacent two sides as an edge seal to prevent the paint from spreading randomly, and spread from one corner to the entire grid surface. The paint construction equipment may include a scraping tool with round teeth, and the paint thickness is controlled by the tooth height. According to the value of twice the designed coating thickness, a tooth plate with a tooth height of 3 to 5 mm is selected, and it is slowly scraped and pushed. The low flowability of the non-curing creep asphalt waterproof coating is used to automatically flatten and form it. The thickness of the waterproof coating in each part can be quickly and accurately controlled, and there will be no uneven thickness.

[0044] In some embodiments, the laying of the polymer membrane-based waterproofing membrane is carried out closely following the non-curing creep-type rubber asphalt coating layer, that is, one section is scraped and laid one section at a time. Before the large-area membrane construction, the additional layer is constructed first. The roof downspout, the root of the roof pipe, the parapet corners, the gutter, etc. are first scraped with 1mm thick creep-type rubber asphalt waterproofing coating for strengthening treatment, and then the additional layer of membrane with a width of 50cm is laid. The width of the coating layer should be 5cm more than the width of the membrane to ensure that the additional layer of membrane is laid densely and firmly. After the construction of the additional layer is completed, the large-area membrane is laid. During large-area construction, the construction area of ​​the coating layer shall not exceed the construction area of ​​the membrane layer by more than 20m 2 , avoid too large a coating construction area and premature cooling of the coating, which may result in a loose bond between the coil and the coating layer. The coil should be laid flat and straight, without twisting or wrinkling, and rolled slowly from low to high. The joints of the overlapping parts of the coil should be sealed with creep-type rubber asphalt waterproof coating. The overlap of the coil parallel to the drainage ditch should be in the direction of the flowing water, that is, "upward pressure downward"; the overlap width should be ≥80mm; the overlaps of two adjacent coils of the same layer should be staggered, with a staggered spacing of ≥500mm and an overlap width of ≥80mm.

[0045] Before laying the insulation board, according to the completed equipment structure foundation drawings, the equipment structure foundation position is marked on the completed waterproof membrane, and the equipment structure foundation contour position is clearly marked, so that the equipment structure foundation position is reserved for vacancies when laying the insulation board, in preparation for the next step of placing the equipment structure foundation steel cage. Before laying the insulation board, the location of the roof equipment structure foundation, wind shaft, and smoke exhaust shaft should be comprehensively considered, and the laying layout of the insulation board should be designed to ensure that the entire board is laid, arranged closely, and continuously; when the insulation board needs to be cut, the edges and corners should be straight and neat, the joints between the insulation boards should be dense, and the heights of the adjacent two boards should be consistent. The boards should be staggered and squeezed tightly, and there should be no gaps. If gaps are formed because the insulation board is not cut square or straight, extruded strips should be used to fill them and polish them flat. The equipment structure foundation adopts the form of pre-binding steel cage in the back field, which is bound in advance in the steel processing field according to the design drawings. After the insulation board is laid, it is directly hoisted to the reserved position. When installing the rigid protective layer mesh, the steel cage and the mesh steel bars are tied and fixed together to enhance its integrity and stability. The lap length of the steel mesh is not less than the length of one grid. The mesh is disconnected at the expansion joint position, and a concrete pad with the same strength grade as the protective layer concrete is set under the mesh. If the equipment structure foundation is cast in one time, it needs to be constructed by hanging formwork, and fixed points need to be set to fix the formwork. However, there is a waterproof membrane layer under the equipment structure foundation. Setting fixed points will inevitably cause damage to the membrane. At the same time, it is difficult to ensure the forming quality of the equipment structure foundation by hanging the formwork in one time, and there is a great risk of leakage and rework. Therefore, it is considered to cast the equipment structure foundation in two times, that is, first cast the protective layer concrete. When pouring the first concrete, first pour the concrete at the equipment structure foundation position, and first pour the reserved groove position and the insulation board flat. After all the grooves at the foundation of the equipment structure are poured flat, pour the large-area protective layer concrete. Use a flat vibrator to vibrate and compact the foundation of the equipment structure. After compaction, use a scraper to scrape it flat according to the drainage slope, and use an iron trowel to smooth it before final setting. After the concrete is poured, it should be cured in time, and the curing time should be no less than 7 days.

[0046] It can be understood that the status monitoring component can include a first offset monitoring device, which is used to monitor whether the position of the steel cage of the equipment structure foundation is offset during the first pouring, and if there is an offset, timely measures are taken to correct the offset.

[0047] When the strength of the rigid protective layer concrete reaches 1.2MPa, adjust the exposed equipment structure foundation steel bars, and roughen the contact parts of the new and old concrete. After meeting the requirements, support the formwork. The formwork should be straight. After acceptance, perform the secondary pouring of the equipment structure foundation concrete. At the same time, use an inserted vibrator to vibrate the foundation concrete to ensure the quality of the forming. After the demolding conditions are met, remove the side formwork and keep the equipment structure foundation moisturized for 7 days.

[0048] It can be understood that the status monitoring assembly may include a second deviation monitoring device, which is used to monitor whether the formwork is deformed or deflected during the second pouring.

[0049] Figure 2 It is a schematic diagram of some components of the roof waterproofing construction assembly shown in some embodiments of this specification; Figure 3 It is one of the structural schematic diagrams of the bracket body 10 according to some embodiments of this specification; Figure 4 is a second structural schematic diagram of the bracket body 10 according to some embodiments of this specification; Figure 5 is a cross-sectional view of the rotating mechanism 13 according to some embodiments of the present specification.

[0050] like Figure 2-Figure 5 As shown, this specification provides a roof waterproofing construction assembly 100. The system includes a gantry support and an operation assembly. The gantry support includes a support body 10, and the support body 10 includes a support platform 101, a guide platform 102 and an operation platform 103. The guide platform 102 is slidably arranged on the support platform 101 along a first preset direction, and the guide platform 102 and the support platform 101 are perpendicular to each other. The operation platform 103 is slidably arranged on the guide platform 102 along a second preset direction, and the operation platform 103 and the guide platform 102 are perpendicular to each other, and the first preset direction and the second preset direction are perpendicular to each other. The operation assembly includes an operation disk 11, a laser sensor 12, a rotating mechanism 13 and an operation unit. The operation disk 11 is rotatably arranged on the operation platform 103 through the rotating mechanism 13, the laser sensor 12 is fixedly arranged on the operation platform 103, and the laser sensor 12 is connected to the rotating mechanism 13 by signal. The operation unit includes a base construction equipment, a coating construction equipment and a coiled material laying equipment, and the base construction equipment, the coating construction equipment and the coiled material laying equipment are respectively arranged on the operation disk 11.

[0051] It is worth mentioning that the automation system of roof waterproofing construction is used to realize the automation of roof waterproofing operations, which can improve the waterproof performance of the constructed roof and reduce the problems of hollowing and cracking. At the same time, it is convenient to detect leakage points, which is conducive to later maintenance and improves the final waterproofing effect.

[0052] In this embodiment, the rotating mechanism 13 includes a rotating disk 131, a rotating sleeve 132 and a limiting unit arranged in the rotating sleeve 132, the limiting unit includes a first ratchet ring group 1331 and a second ratchet ring group 1332 stacked in the rotating sleeve 132, the first pawl in the first ratchet ring group 1331 and the second pawl in the second ratchet ring group 1332 are arranged in opposite directions; the rotating disk 131 includes a disk body, a rotating shaft, a limiting baffle and a limiting device, the rotating shaft is sequentially penetrated through the disk body, the rotating sleeve 132 and the working disk 11, the limiting baffle and the rotating shaft cooperate with each other to form a limiting chamber, the limiting device is arranged in the limiting chamber, and the limiting device can abut against the first pawl and the second pawl.

[0053] It is worth noting that the ratchet wheel group in this embodiment is a gear with a rigid toothed surface or friction surface on the inner edge, and is an important component of the ratchet mechanism. The first ratchet wheel group 1331 or the second ratchet wheel group 1332 is pushed by the first pawl and the second pawl to perform stepping motion, and the characteristic of the meshing motion is that the ratchet can only rotate in one direction and cannot be reversed. Therefore, it can achieve braking of the working disk 11.

[0054] In this embodiment, there are two groups of limiting devices, and both groups of limiting devices include a telescopic spring 1311, a limiting block, a guide column 1313 and a limiting pawl 1314. The two groups of limiting pawls 1314 are respectively adapted to the first pawl and the second pawl. The telescopic spring 1311 is arranged in the limiting chamber, one side of the limiting block is interconnected with the telescopic spring 1311, and the limiting block can slide along the extension direction of the limiting chamber through the telescopic spring 1311, and the other side of the limiting block away from the telescopic spring 1311 is interconnected with the limiting pawl 1314, one end of the guide column 1313 is fixedly connected to the disk body, and one side of the guide column 1313 is abutted against the limiting block.

[0055] It is understandable that a spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external forces and return to their original state after the external force is removed. Specifically, by setting two sets of limit devices, bidirectional braking of the operating disk 11 can be achieved, and the specific principle is as follows. Driven by external force or gravity, the operating disk 11 itself cannot drive the telescopic spring 1311 to move through the guide column 1313, so the first pawl and the second pawl will always abut against the first ratchet ring group 1331 or the second ratchet ring group 1332, thereby achieving braking. This braking effect can ensure that different operating units (for example, base construction equipment, paint application equipment, and coil laying equipment) will not be disturbed by external forces when they are in their respective working states, thereby avoiding the phenomenon of random switching of functions on the operating disk 11. Correspondingly, by rotating the rotating disk 131, the rotating disk 131 can drive the guide column 1313 to move, so that the telescopic spring 1311 can be freely extended and retracted. During the extension and retraction process of the telescopic spring 1311, the first pawl and the second pawl are in a retractable state. Therefore, there will be no limiting phenomenon at this time, and the function switching can be smoothly realized.

[0056] In some embodiments, the limit block includes a bottom plate 13121 and an inclined portion 13122 disposed on the bottom plate 13121, the bottom plate 13121 and the inclined portion 13122 cooperate with each other to form an accommodation gap, the guide column 1313 is located in the accommodation gap, and the guide column 1313 can always abut against the inclined portion 13122;

[0057] The limiting pawl 1314 is connected to a side of the bottom plate 13121 away from the telescopic spring 1311 .

[0058] Specifically, the arrangement of the inclined portion 13122 can help the limiting block to always abut against the guide column 1313 after movement, thereby achieving sufficient positioning effect when the limiting block is contracted.

[0059] In some embodiments, the limiting block and the limiting pawl 1314 are integrally formed or fixedly connected, and the accommodating gap is located between the limiting block and the limiting pawl 1314 .

[0060] It is worth mentioning that the one-piece molding process is mainly used in the manufacturing industry, which means that a certain part can be made in one processing, without the need for secondary or higher processing. The whole process completes the manufacturing of a certain part in one process. One-piece molding and non-one-piece molding are two different manufacturing processes. The manufactured product or part is a whole without any connection. Compared with non-one-piece molding, it has higher quality and lasts longer. The one-piece molded limit block and limit pawl 1314 have good structural stability and can extend their overall service life.

[0061] In some embodiments, the work disk 11 includes a first work area, a second work area, a third work area and a fourth work area, the base construction equipment includes an angle filling machine, a grinder, a leveling machine, a sweeper, a sweeper and a blower arranged in the first work area, the paint construction equipment includes a coating barrel arranged in the second work area, the coil laying equipment includes a coil laying device arranged in the third work area, and the concrete pouring equipment includes an equipment structure foundation positioning device, a steel bar installation device and a concrete pouring device arranged in the fourth work area.

[0062] In some embodiments, the support platform 101 includes a support rail 1011, and a support slider 1012 that is compatible with the support rail 1011 is arranged at the bottom of the guide platform 102; a guide rail 1021 is arranged on the guide platform 102, and a guide slider 1022 that is compatible with the guide rail 1021 is arranged at the bottom of the working platform 103; an operating rail 1031 is arranged on the working platform 103, and the rotating mechanism 13 includes an operating slider 1032 that is compatible with the operating rail 1031, and the rotating mechanism 13 can slide along a third preset direction, wherein the first preset direction is respectively perpendicular to the first preset direction and the second preset direction.

[0063] It is worth noting that the first preset direction is perpendicular to the first preset direction and the second preset direction respectively, so the feeding of the X, Y and Z axes can be completed through the gantry bracket to move each working unit to the designated working area.

[0064] In some embodiments, a ground rail is also included, and the support platform 101 includes an I-shaped first platform body, the support guide rail 1011 is arranged on the upper end surface of the first platform body, and the lower end surface of the first platform body is slidably arranged on the ground rail.

[0065] It is worth mentioning that the setting of the ground rail can further expand the working range of the system and improve the automation effect of roof waterproofing construction.

[0066] In some embodiments, the extension direction of the ground rail and the extension direction of the support rail 1011 are parallel to each other.

[0067] In some embodiments, the laser sensor 12 is used to scan the planar state of the working plane. When the signal scanned by the laser sensor 12 is a first preset signal, the controller controls the rotating mechanism 13 to perform a first rotation action. When the signal scanned by the laser sensor 12 is a second preset signal, the controller controls the rotating mechanism 13 to perform a second rotation action. The first rotation action and the second rotation action are counterclockwise rotation and clockwise rotation, respectively.

[0068] It is worth noting that the first preset signal can be a distance signal (pre-scanned to obtain a three-dimensional image of the plane to be constructed). At this time, the laser sensor 12 transmits the first preset signal to the controller, and the controller processes the distance information to obtain a signal to be leveled, and controls the rotating mechanism 13 to perform the first rotation action, switching to the base construction equipment to achieve leveling of the plane to be constructed.

[0069] At the same time, this specification uses specific words to describe the embodiments of this specification. For example, "one embodiment", "an embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of this specification. Therefore, it should be emphasized and noted that "one embodiment" or "an embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, certain features, structures or characteristics in one or more embodiments of this specification can be appropriately combined.

[0070] In addition, unless explicitly stated in the claims, the order of processing elements and sequences, the use of alphanumeric characters, or the use of other names in this specification are not intended to limit the order of the processes and methods of this specification. Although the above disclosure discusses some invention embodiments that are currently considered useful through various examples, it should be understood that such details are only for illustrative purposes, and the attached claims are not limited to the disclosed embodiments. On the contrary, the claims are intended to cover all modifications and equivalent combinations that are consistent with the essence and scope of the embodiments of this specification. For example, although the system components described above can be implemented by hardware devices, they can also be implemented only by software solutions, such as installing the described system on an existing server or mobile device.

[0071] Similarly, it should be noted that in order to simplify the description disclosed in this specification and thus help understand one or more embodiments of the invention, in the above description of the embodiments of this specification, multiple features are sometimes combined into one embodiment, figure or description thereof. However, this disclosure method does not mean that the features required by the subject matter of this specification are more than the features mentioned in the claims. In fact, the features of the embodiments are less than all the features of the single embodiment disclosed above.

[0072] Finally, it should be understood that the embodiments in this specification are only used to illustrate the principles of the embodiments of this specification. Other variations may also fall within the scope of this specification. Therefore, as an example and not a limitation, alternative configurations of the embodiments of this specification may be considered consistent with the teachings of this specification. Accordingly, the embodiments of this specification are not limited to the embodiments explicitly introduced and described in this specification.

Claims

1. An automated system for roof waterproofing construction, characterized in that: include: A status monitoring component is used to obtain relevant information before, during and after construction of the roof to be constructed; A roof waterproofing construction assembly, comprising a base construction equipment, a coating construction equipment, a coiled material laying equipment and a concrete pouring equipment, wherein the base construction equipment is used to pre-treat the base surface of the roof to be constructed, the coating construction equipment is used to apply rubber asphalt coating on the pre-treated base surface of the roof to be constructed, the coiled material laying equipment is used to lay waterproof coiled material on the rubber asphalt coating layer, and the concrete pouring equipment is used to locate the structural foundation, hang the steel cage and pour concrete; A control component is used to control the base construction equipment, the coating construction equipment or the roll material laying equipment of the roof waterproofing construction component based on the pre-construction related information, the in-construction related information or the post-construction related information obtained by the status monitoring component to complete the waterproofing construction of the roof to be constructed.

2. An automated system for roof waterproofing construction according to claim 1, characterized in that: The base construction equipment includes a cleaning device and a repair device; The state monitoring component includes a grassroots image acquisition device and a grassroots point cloud acquisition device; The base layer image acquisition device is used to acquire the image of the base layer of the roof to be constructed; The control component is used to determine the relevant information of the waste to be processed on the base layer of the roof to be constructed based on the image of the base layer of the roof to be constructed, and to judge whether the base layer of the roof to be constructed needs to be cleaned based on the relevant information of the waste to be processed; When it is determined that the base of the roof to be constructed needs to be cleaned, the control component is also used to control the cleaning device to clean the base of the roof to be constructed; The control component is also used to control the base layer image acquisition device to acquire the image of the base layer of the roof to be constructed again after the cleaning device completes cleaning the base layer of the roof to be constructed, and judge whether the cleaning state of the base layer of the roof to be constructed meets the preset cleaning state requirement based on the image of the base layer of the roof to be constructed acquired again; When it is determined based on the relevant information of the waste to be processed that the base layer of the roof to be constructed does not need to be cleaned or the cleaning state of the base layer of the roof to be constructed meets the preset cleaning state requirement, the base layer point cloud acquisition device is used to acquire point cloud data of the base layer of the roof to be constructed; The control component is also used to determine whether the base layer of the roof to be constructed needs to be repaired based on the point cloud data of the base layer of the roof to be constructed; When it is determined that the base layer of the roof to be constructed needs to be repaired, the control component controls the repair device to repair the base layer of the roof to be constructed; The control component is also used to control the base point cloud acquisition device to obtain the point cloud data of the base of the roof to be constructed again after the repairing device completes the repair of the base of the roof to be constructed, and based on the point cloud data of the base of the roof to be constructed obtained again, determine whether the flatness of the base of the roof to be constructed meets the preset flatness requirement.

3. An automated system for roof waterproofing construction according to claim 2, characterized in that: The state monitoring component further includes a leakage point monitoring device, wherein the leakage point monitoring device includes a plurality of leakage point monitoring devices, and the plurality of leakage point monitoring devices are respectively installed at a plurality of target monitoring positions of the roof to be constructed; The base construction equipment also includes a water sprinkling device and a leakage point repairing device, wherein the water sprinkling device is used to perform a water sprinkling test on the roof to be constructed, and the leakage point monitoring device is used to obtain leakage related information at the target monitoring position during the water sprinkling test; The control component is used to determine whether it is necessary to repair the roof to be constructed based on the water leakage related information of the multiple target monitoring positions collected by the multiple leakage point monitoring devices; When it is determined that the roof to be constructed needs to be repaired, the control component is also used to determine at least one location to be repaired on the roof to be constructed based on the leakage-related information of the multiple target monitoring locations, and control the leakage point repair device to repair the leakage of the at least one location to be repaired.

4. An automated system for roof waterproofing construction according to any one of claims 1 to 3, characterized in that: The state monitoring assembly further includes a moisture content monitoring device, wherein the moisture content monitoring device includes a coil laying device, an environment monitoring device and a coil image acquisition device; The environment monitoring device is used to collect environment-related information, and the control component is used to determine whether the environment meets the preset environment requirements based on the environment-related information; When it is determined that the environment meets the preset environmental requirements, the control component is also used to control the coiled material laying device to lay the transparent coiled material on the base of the roof to be constructed; The coiled material image acquisition device is used to obtain the image of the transparent coiled material, and the control component is also used to determine whether the moisture content of the base layer of the roof to be constructed meets the preset moisture content requirement based on the image of the transparent coiled material; When it is determined that the moisture content of the base layer of the roof to be constructed meets the preset moisture content requirement, the control component is also used to control the coating construction equipment to apply rubber asphalt coating on the pre-treated base surface of the roof to be constructed.

5. An automated system for roof waterproofing construction according to any one of claims 1 to 3, characterized in that: The roof waterproofing construction assembly includes a gantry bracket, the gantry bracket includes a bracket body, the bracket body includes a support platform, a guide platform and a work platform, the guide platform is slidably arranged on the support platform along a first preset direction, and the guide platform and the support platform are perpendicular to each other, the work platform is slidably arranged on the guide platform along a second preset direction, and the work platform and the guide platform are perpendicular to each other, and the first preset direction and the second preset direction are perpendicular to each other; The base construction equipment, the coating construction equipment, the coiled material laying equipment and the concrete pouring equipment are arranged on the working disk, and the working disk is rotatably arranged on the working platform through the rotating mechanism.

6. An automated system for roof waterproofing construction according to claim 5, characterized in that: The rotating mechanism comprises a rotating disk, a rotating sleeve and a limiting unit arranged in the rotating sleeve, wherein the limiting unit comprises a first ratchet ring group and a second ratchet ring group stacked in the rotating sleeve, wherein a first ratchet pawl in the first ratchet ring group and a second ratchet pawl in the second ratchet ring group are arranged in opposite directions; The rotating disk includes a disk body, a rotating shaft, a limit baffle and a limit module. The rotating shaft is sequentially inserted into the disk body, the rotating sleeve and the working disk. The limit baffle cooperates with the rotating shaft to form a limit chamber. The limit module is arranged in the limit chamber, and the limit module can abut against the first pawl and the second pawl.

7. An automated system for roof waterproofing construction according to claim 6, characterized in that: There are two groups of limit modules, and both groups of limit modules include a telescopic spring, a limit block, a guide column and a limit pawl. The two groups of limit pawls are respectively adapted to the first pawl and the second pawl. The telescopic spring is arranged in the limit chamber, one side of the limit block is connected to the telescopic spring, and the limit block can slide along the extension direction of the limit chamber through the telescopic spring, the other side of the limit block away from the telescopic spring is connected to the limit pawl, one end of the guide column is fixedly connected to the disk body, and one side of the guide column abuts against the limit block; The limit block includes a bottom plate and an inclined portion arranged on the bottom plate, the bottom plate and the inclined portion cooperate with each other to form an accommodating gap, the guide column is located in the accommodating gap, and the guide column can always abut against the inclined portion; The limiting pawl is connected to a side of the bottom plate away from the telescopic spring; The limiting block and the limiting pawl are integrally formed or fixedly connected, and the accommodating gap is located between the limiting block and the limiting pawl.

8. An automated system for roof waterproofing construction according to claim 7, characterized in that: The work disk includes a first work area, a second work area, a third work area and a fourth work area. The base construction equipment includes an angle filling machine, a grinder, a leveling machine, a sweeper, a sweeper and a blower arranged in the first work area. The paint construction equipment includes a coating barrel arranged in the second work area. The coil laying equipment includes a coil laying device arranged in the third work area. The concrete pouring equipment includes an equipment structure foundation positioning device, a steel bar installation device and a concrete pouring device arranged in the fourth work area.

9. An automated system for roof waterproofing construction according to claim 8, characterized in that: The support platform includes a support rail, and a support slider that is mutually compatible with the support rail is provided at the bottom of the guide platform; a guide rail is provided on the guide platform, and a guide slider that is mutually compatible with the guide rail is provided at the bottom of the working platform; an operating rail is provided on the working platform, and the rotating mechanism includes an operating slider that is mutually compatible with the operating rail, and the rotating mechanism can slide along a third preset direction, wherein the first preset direction is respectively perpendicular to the first preset direction and the second preset direction; The gantry bracket further includes a ground rail, the support platform includes an "I"-shaped first platform body, the support guide rail is arranged on the upper end surface of the first platform body, and the lower end surface of the first platform body is slidably arranged on the ground rail; An extending direction of the ground rail and an extending direction of the supporting guide rail are parallel to each other.

10. An automated system for roof waterproofing construction according to claim 9, characterized in that: The control component is also used to control the rotation of the rotating mechanism based on the pre-construction related information, the in-construction related information or the post-construction related information acquired by the status monitoring component.

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