A porous atomizing ceramic part processing apparatus

Abstract

The application discloses a kind of porous atomizing ceramic part processing equipment, belongs to ceramic part processing technical field.The existing equipment part positioning is not accurate, gold stamping is slow and the problem of blanking relies on artificial is solved.The equipment includes rack and fixed installation in its one side gold stamping machine, the one side of the rack is rotatably connected with carousel, the one side of carousel is rotatably connected with a plurality of through fixed rods for the sleeve set piece to be processed, fixed rod is evenly distributed around carousel center, the one side of fixed rod is rotatably connected with driven wheel;The one side of the rack is provided with slide, first sliding frame and second sliding frame are rotatably connected in slide, the one side of first sliding frame and second sliding frame is rotatably connected with through shaft, the one end of shaft is rotatably connected with driving wheel, driving wheel and driven wheel are located in same vertical plane.It is used for porous atomizing ceramic part gold stamping processing, positioning is accurate, drying is fast, can automatically blank, improve processing efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of atomized ceramic processing technology, and in particular to a processing equipment for porous atomized ceramic parts. Background Technology

[0002] Porous atomizing ceramic parts are widely used in atomizing equipment. Hot stamping is a common surface treatment process for these parts, used to mark product information or enhance their appearance. Currently, the industry mostly uses specialized equipment for processing. The process requires fixing the parts first, then performing positioning and hot stamping operations. This entire process places certain demands on the stability and continuity of the equipment. With the increasing demand for atomizing equipment, the production scale of porous atomizing ceramic parts is constantly expanding, placing higher expectations on the efficiency and precision of processing equipment.

[0003] Existing processing equipment often suffers from inaccurate part positioning, leading to hot stamping position deviation and affecting product quality. The drying efficiency after hot stamping is low. In addition, the unloading process of most equipment relies on manual labor, requiring operators to remove the processed parts one by one, which not only increases labor input but also easily damages parts due to improper operation. The overall automation level of the processing is low, making it difficult to adapt to the needs of mass production. Therefore, a porous atomizing ceramic parts processing equipment is proposed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies where the positioning of parts is not precise enough, leading to misalignment of hot stamping positions and affecting product quality. This invention proposes a porous atomizing ceramic parts processing equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A porous atomizing ceramic parts processing equipment includes a frame and a hot stamping machine fixedly installed on one side of the frame. A turntable is rotatably connected to one side of the frame, and a plurality of through-type fixed rods are rotatably connected to one side of the turntable for fitting the workpiece. The fixed rods are evenly distributed around the center of the turntable, and a driven wheel is fixedly connected to one side of each fixed rod.

[0007] A slide rail is provided on one side of the frame, and a first sliding frame and a second sliding frame are slidably connected in the slide rail. A through shaft is rotatably connected to one side of both the first and second sliding frames, and a drive wheel is fixedly connected to one end of each shaft. The drive wheel and the driven wheel are located on the same vertical plane, and a connecting rod is fixedly connected between the first and second sliding frames.

[0008] The two rotating shafts are driven by a synchronous pulley and synchronous belt. A second motor is fixedly connected to one side of the second sliding frame. One end of the output shaft of the second motor is fixed to the rotating shaft on one side of it. The movement of the first and second sliding frames drives two driving wheels to abut against two of the driven wheels and make them rotate, thereby positioning and drying the workpiece.

[0009] The feeding assembly is located on one side of the frame and is used for feeding materials.

[0010] As a further embodiment of this utility model, an infrared ranging sensor is fixedly installed on one side of the frame via a bracket, with the infrared ranging sensor facing the irregular end of the workpiece, and a controller is provided on one side of the frame.

[0011] As a further embodiment of this utility model, a first motor is fixedly connected to the side of the frame away from the turntable, and one end of the output shaft of the first motor is fixed to the turntable.

[0012] As a further embodiment of this utility model, a cylinder is fixedly connected to one side of the frame, and one end of the cylinder piston rod is fixed to the second sliding frame.

[0013] As a further embodiment of this utility model, the unloading assembly includes a sliding plate that slides through one side of the frame. A tension spring is fixedly connected between the sliding plate and the frame. An air blowing box is fixedly connected to one side of the sliding plate. The air blowing box is connected to a compressed air pipeline through a flexible pipe and controlled by a solenoid valve. An obstruction port is provided at one end of the air blowing box facing the fixed rod. Two air outlets are provided on one side of the air blowing box for blowing air onto the workpiece.

[0014] As a further embodiment of this utility model, a lever is rotatably connected to one side of the frame, with one end of the lever abutting against the first sliding frame and the other end abutting against the sliding plate.

[0015] As a further improvement of this utility model, a protective cover is fixed to one side of the frame by bolts.

[0016] Working Principle: In this application, during use, a robotic arm can be used to load the parts to be processed onto the fixed rod. When the parts move to the side of the infrared ranging sensor, the turntable stops rotating. Then, the cylinder starts, pushing the second sliding frame and the first sliding frame to move. This causes the two drive wheels to contact the two adjacent driven wheels, starting the second motor. Under the action of the synchronous pulley and synchronous belt, the second motor makes the two rotating shafts rotate synchronously, thereby causing the fixed rod and the parts to rotate. The infrared ranging sensor detects the irregular ends of the parts. When the set distance is reached, the second motor stops, and at the same time, the hot stamping machine performs hot stamping on the workpiece. Then, the cylinder drives the second sliding frame to reset, and the turntable continues to rotate to process the next part. The processed parts can dry more quickly under the action of rotation, making them easier to collect. When the drive wheel and the driven wheel approach each other, the first sliding frame also pushes the lever to swing. The lever pushes the slide plate and the air blowing box to move. The air blowing box moves the air outlet to the side of the part. The air intake is controlled by the solenoid valve, thereby blowing the part off, improving the automation level of the equipment. The slide plate can be reset under the pull of the tension spring.

[0017] Beneficial effects: In this utility model, the porous atomizing ceramic parts processing equipment, through the cooperation of an infrared ranging sensor, a drive wheel and a driven wheel, and the drive control of a second motor, can accurately position the irregular ends of the parts and drive the parts to rotate to a preset angle, so that the hot stamping position is accurately aligned. At the same time, the rotation of the parts accelerates the air flow on the surface, allowing the processed parts to dry quickly, improving the processing quality and subsequent collection efficiency;

[0018] In this invention, a porous atomizing ceramic parts processing device uses a lever-linked sliding plate and an air-blowing box, along with a tension spring, to achieve a reset, synchronizing the unloading action with the movement of the sliding frame. Compressed air is precisely blown onto the parts through the air outlet of the air-blowing box, achieving automatic unloading without manual intervention, reducing labor costs. Furthermore, the reliable linkage structure enhances the overall continuity and automation level of the equipment's processing. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram from the first perspective of a porous atomizing ceramic parts processing equipment proposed in this utility model.

[0020] Figure 2 This is a second-view three-dimensional schematic diagram of a porous atomizing ceramic parts processing equipment proposed in this utility model.

[0021] Figure 3 This is a cross-sectional schematic diagram of a porous atomizing ceramic parts processing equipment proposed in this utility model;

[0022] Figure 4 This utility model proposes a porous atomizing ceramic parts processing equipment. Figure 3 Another perspective illustration.

[0023] In the diagram: 1. Frame; 2. Hot stamping machine; 3. Infrared rangefinder sensor; 4. Turntable; 5. Fixed rod; 6. Protective cover; 7. Controller; 8. First motor; 9. Slide rail; 10. First sliding frame; 11. Rotating shaft; 12. Second sliding frame; 13. Drive wheel; 15. Driven wheel; 16. Connecting rod; 17. Cylinder; 18. Second motor; 19. Slide plate; 20. Air blowing box; 21. Tension spring; 22. Lever; 23. Clearance opening; 24. Air outlet. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In one embodiment: Refer to Figures 1-4 A parts processing device includes: a frame 1 and a hot stamping machine 2. The hot stamping machine 2 is fixedly installed on one side of the frame 1 by multiple fastening bolts. A turntable 4 is rotatably connected to one side of the frame 1. Its center position is fixedly connected to the output shaft of a first motor 8 through a coupling. The first motor 8 is fixedly installed on the side of the frame 1 away from the turntable 4 by a motor base. The motor base is also fastened to the frame 1 by bolts to ensure the stability of the first motor 8 during operation. After the first motor 8 is started, the output shaft drives the turntable 4 to rotate at a constant speed around its central axis.

[0026] Multiple through-type fixed rods 5 are rotatably connected to one side of the turntable 4, evenly distributed around the center of the turntable 4. The outer diameter of the fixed rods 5 is adapted to the inner diameter of the porous atomizing ceramic part to be processed, so that the part can be stably fitted on it. The outer surface of the fixed rods 5 is polished to avoid scratches on the parts during processing. One end of each fixed rod 5 is fixedly connected to a driven wheel 15 by a flat key. The driven wheel 15 is made of rubber and has anti-slip texture on its outer circular surface, which can increase the friction when in contact with the subsequent drive wheel 13 and ensure the reliability of power transmission.

[0027] A through slide 9 is provided on the side of the frame 1 near the turntable 4. A first sliding frame 10 and a second sliding frame 12 are slidably connected inside the slide 9. The first sliding frame 10 and the second sliding frame 12 are fixedly connected by a connecting rod 16. The two ends of the connecting rod 16 are fastened to the two sliding frames by bolts, so that the two sliding frames can move left and right synchronously.

[0028] One side of the first sliding frame 10 and the second sliding frame 12 are rotatably connected to a through shaft 11. One end of each shaft 11 is fixedly connected to a drive wheel 13. The drive wheel 13 is also made of rubber and its size matches that of the driven wheel 15. The drive wheel 13 and the driven wheel 15 are located in the same vertical plane to ensure that they can fit precisely when they come into contact.

[0029] The two rotating shafts 11 are driven by a synchronous pulley and synchronous belt. Specifically, a synchronous pulley is fixedly fitted around the circumference of each rotating shaft 11, and the synchronous belt is wound between the two synchronous pulleys. A second motor 18 is fixedly connected to one side of the second sliding frame 12. The second motor 18 is fixed to one side of the second sliding frame 12 by a motor bracket. The motor bracket is welded to the second sliding frame 12. One end of the output shaft of the second motor 18 is fixed to the rotating shaft 11 on one side by a coupling. After the second motor 18 is started, the two rotating shafts 11 can be driven to rotate synchronously through the transmission action of the synchronous pulley and synchronous belt.

[0030] An infrared ranging sensor 3 is fixedly mounted on the front side of the frame 1 via a bracket made of welded angle steel. The bracket's height is adjustable according to the installation position of the parts. The detection head of the infrared ranging sensor 3 faces the irregularly shaped end of the workpiece to detect its position. A controller 7, a PLC controller, is located on the front of the frame 1. The controller 7 has operation buttons and a display screen. Operators can set the equipment's operating parameters via the operation buttons, and the display screen shows the equipment's operating status and detection data. The infrared ranging sensor 3, the first motor 8, the second motor 18, and other electrical components are all electrically connected to the controller 7 via wires, allowing the controller 7 to achieve unified and coordinated control of all components.

[0031] A cylinder 17 is fixedly connected to one side of the frame 1. The cylinder 17 is fixed to the frame 1 by a cylinder bracket, which is bolted to the frame 1. The piston rod of the cylinder 17 extends horizontally, and its end is fixed to the second sliding frame 12 by a connector. The cylinder 17 is connected to an air pump through an air pipe. A solenoid valve is installed on the air pipe and is electrically connected to a controller 7. The controller 7 controls the extension and retraction of the cylinder 17. When the piston rod of the cylinder 17 extends, it pushes the second sliding frame 12 and the first sliding frame 10 to move synchronously, causing the two drive wheels 13 to abut against the two corresponding driven wheels 15 on the turntable 4. At this time, the second motor 18 drives the rotating shaft 11 to rotate. The friction between the drive wheels 13 and the driven wheels 15 drives the fixed rod 5 and the parts sleeved on it to rotate. On the one hand, this achieves the positioning of the parts and ensures that the hot stamping position is accurate and uniform. On the other hand, the rotation of the parts can accelerate the air flow on the surface, making the processed parts dry faster and facilitating subsequent collection.

[0032] This application can be used in the field of atomized ceramic processing, or in other fields applicable to this application.

[0033] In another embodiment: Reference Figures 1-4 A porous atomizing ceramic parts processing equipment is applied to the field of atomizing ceramic processing. The structure of this embodiment is basically the same as that of the aforementioned embodiments, except that:

[0034] The unloading component of the equipment is located on one side of the frame 1 and is used to automatically unload the parts after processing. The unloading component includes a slide plate 19 that slides through one side of the frame 1. The frame 1 is provided with a guide hole that matches the slide plate 19. The slide plate 19 can slide left and right in the guide hole. A tension spring 21 is fixedly connected between the slide plate 19 and the frame 1. One end of the tension spring 21 is hooked on a hanging ring on one side of the slide plate 19, and the other end is hooked on a hanging seat on the frame 1. In its natural state, the tension spring 21 is in a stretched state, pulling the slide plate 19 back to its original position.

[0035] An air box 20 is fixedly connected to one side of the skateboard 19. The air box 20 is made of plastic and has a hollow internal structure. The air box 20 is connected to the compressed air pipeline through a flexible tube. The flexible tube is made of polyurethane hose, which has good flexibility and will not affect the movement of the skateboard 19. The air pipe is equipped with a solenoid valve, which is electrically connected to the controller 7. The controller 7 controls the flow of compressed air. The end of the air box 20 facing the fixed rod 5 is provided with a clearance opening 23. The shape of the clearance opening 23 is adapted to the fixed rod 5 to avoid interference with the fixed rod 5 when the air box 20 moves. Two air outlets 24 are provided on one side of the air box 20. The two air outlets 24 are symmetrically distributed and their air outlet direction is towards the surface of the part to ensure that sufficient air force can be generated to blow the part off.

[0036] A lever 22 is rotatably connected to one side of the frame 1. The middle part is rotatably connected to the support on the frame 1 via a pin. The lever 22 can swing flexibly around the pin. The upper end of the lever 22 abuts against the bottom of the first sliding frame 10, and the lower end abuts against the slide plate 19. When the first sliding frame 10 moves, it pushes the upper end of the lever 22 to swing. Under the action of the lever principle, the lower end of the lever 22 swings, thereby pushing the slide plate 19 and the air box 20 to move, so that the air outlet 24 of the air box 20 moves to one side of the part. When the part is processed, the controller 7 controls the solenoid valve to open, and compressed air is sprayed out through the air outlet 24, blowing the part off the fixed rod 5 to realize automatic unloading.

[0037] A protective cover 6 is fixed to one side of the frame 1 by bolts. The protective cover 6 is made of transparent acrylic sheet and covers the outside of moving parts such as the first sliding frame 10 and the second sliding frame 12. It can prevent operators from accidentally contacting the moving parts and causing safety accidents, and can also prevent dust and debris from splashing during the processing. At the same time, it is convenient for operators to observe the operation of the equipment.

[0038] However, as is well known to those skilled in the art, the working principles and wiring methods of the hot stamping machine 2, infrared ranging sensor 3, controller 7, cylinder 17, first motor 8, and second motor 18 are commonplace and belong to conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.

[0039] The accompanying drawings in this application are for illustrative purposes only. The dimensions and shapes of the components shown are not actual limitations but are merely schematic representations. In actual implementation, the components can be reasonably configured and adjusted according to specific needs and actual conditions.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A porous atomizing ceramic parts processing equipment, comprising a frame (1) and a hot stamping machine (2) fixedly mounted on one side thereof, characterized in that, A turntable (4) is rotatably connected to one side of the frame (1), and a plurality of through fixed rods (5) are rotatably connected to one side of the turntable (4) for mounting the workpiece. The fixed rods (5) are evenly distributed around the center of the turntable (4), and a driven wheel (15) is fixedly connected to one side of each fixed rod (5). A slide rail (9) is provided on one side of the frame (1). A first sliding frame (10) and a second sliding frame (12) are slidably connected in the slide rail (9). A through shaft (11) is rotatably connected to one side of both the first sliding frame (10) and the second sliding frame (12). A drive wheel (13) is fixedly connected to one end of the shaft (11). The drive wheel (13) and the driven wheel (15) are located on the same vertical plane. A connecting rod (16) is fixedly connected between the first sliding frame (10) and the second sliding frame (12). The two rotating shafts (11) are driven by a synchronous pulley and synchronous belt. A second motor (18) is fixedly connected to one side of the second sliding frame (12). One end of the output shaft of the second motor (18) is fixed to the rotating shaft (11) on one side. The first sliding frame (10) and the second sliding frame (12) move to drive two driving wheels (13) to abut against two driven wheels (15) and make them rotate, thereby positioning and drying the workpiece. The feeding assembly is located on one side of the frame (1) for feeding.

2. The porous atomizing ceramic parts processing equipment according to claim 1, characterized in that, An infrared ranging sensor (3) is fixedly installed on one side of the frame (1) by a bracket. The infrared ranging sensor (3) faces the irregular end of the workpiece. A controller (7) is provided on one side of the frame (1).

3. The porous atomizing ceramic parts processing equipment according to claim 1, characterized in that, The first motor (8) is fixedly connected to the side of the frame (1) away from the turntable (4), and one end of the output shaft of the first motor (8) is fixed to the turntable (4).

4. A porous atomizing ceramic parts processing equipment according to any one of claims 1-3, characterized in that, A cylinder (17) is fixedly connected to one side of the frame (1), and one end of the piston rod of the cylinder (17) is fixed to the second sliding frame (12).

5. The porous atomizing ceramic parts processing equipment according to claim 1, characterized in that, The feeding assembly includes a sliding plate (19) that slides through one side of the frame (1). A tension spring (21) is fixedly connected between the sliding plate (19) and the frame (1). An air blowing box (20) is fixedly connected to one side of the sliding plate (19). The air blowing box (20) is connected to the compressed air pipeline through a flexible pipe and controlled by a solenoid valve. A clearance port (23) is provided at one end of the air blowing box (20) facing the fixed rod (5). Two air outlets (24) are provided on one side of the air blowing box (20) for blowing air onto the workpiece.

6. The porous atomizing ceramic parts processing equipment according to claim 5, characterized in that, One side of the frame (1) is rotatably connected to an inclined lever (22), one end of which abuts against the first sliding frame (10) and the other end abuts against the slide plate (19).

7. The porous atomizing ceramic parts processing equipment according to claim 1, characterized in that, A protective cover (6) is fixed to one side of the frame (1) by bolts.

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