A charging gun head assembly fixing structure

CN224928864UActive Publication Date: 2026-11-03VOLEX INTERCONNECT SYST (SUZHOU) CO LTD
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Patent Information

Application Number
CN202521935664.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-09
Publication Date
2026-11-03
Estimated Expiration
2035-09-09

AI Technical Summary

Technical Problem

The existing charging gun head assembly fixing structure requires the insertion of nuts, which involves complex and costly injection molding processes, and the internal structure cannot form a complete circle, resulting in a low sealing level.

Method used

The design incorporates a gun head body and handle, with mounting holes on the inner surface and screw connections, combined with terminal fixing components and sealing rings, simplifying the assembly process and improving the sealing effect.

Benefits of technology

Production costs have been reduced, assembly processes have been simplified, and sealing performance has been improved, resulting in a cleaner and easier-to-install internal structure for the charging gun, and an enhanced sealing level.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of charging gun head subassembly fixing structure, the utility model relates to charging gun technical field, its structure includes gun head body and handle, handle is set at the side of gun head body, the inner surface of gun head body is equipped with terminal holder clamping groove, the inner surface of handle is fixedly connected with terminal holder support arm, the top of gun head body and the top of handle are equipped with two first mounting holes, the bottom of gun head body and the bottom of handle are equipped with two second mounting holes, the inside of first mounting hole and the inside of second mounting hole are all screw-threaded connection with screw, gun head body and handle are installed by screw.The charging gun head subassembly fixing structure, by less parts, gun head internal component can be fixed and installed conveniently and quickly, assembly process is simple, injection molding process changes from complex to simple, reduce production cost, assembly operation is also simplified.
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Description

Technical Field

[0001] This utility model relates to the field of charging gun technology, specifically a fixing structure for a charging gun head assembly. Background Technology

[0002] With the popularization of new energy vehicles, the cost of use has always been a topic of concern. The investment cost of charging piles throughout the entire usage process is also a major issue for major charging pile manufacturers in their deployment. The cost of the charging gun on the charging pile is also an important procurement indicator for charging gun suppliers. As a manufacturer of charging guns, it is necessary to meet increasingly stringent standards while minimizing the cost of charging guns. This requires controlling product costs from the design stage. This can be achieved by optimizing the design scheme, simplifying the internal structure of the charging gun, making the component design more reasonable, improving the production process, reducing the difficulty and complexity of component production, reducing resource consumption and time costs in the production process, thereby effectively reducing the production cost of charging guns and enhancing the product's competitiveness in the market.

[0003] Existing charging gun head assembly fixing structures typically require the placement of embedded nuts in the gun head, which involves complex injection molding processes and high injection molding costs. Furthermore, due to the studs on the inside of the handle, the internal structure cannot form a complete circle and can only use end face sealing, which results in a low level of sealing. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a fixing structure for a charging gun head assembly. This solves the problems that usually require inserting a nut into the gun head, which involves a complex injection molding process and high injection molding costs. Furthermore, because the internal structure cannot form a complete circle due to the studs on the inside of the handle, only end face sealing can be used, which results in a low level of sealing.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a charging gun head assembly fixing structure, comprising a head body and a handle, characterized in that: the handle is disposed on one side of the head body; a terminal bracket slot is provided on the inner surface of the head body; a terminal bracket support arm is fixedly connected to the inner surface of the handle; two first mounting holes are provided on the top of the head body and the top of the handle; two second mounting holes are provided on the bottom of the head body and the bottom of the handle; screws are threaded into the interiors of the first and second mounting holes, and the head body and the handle are installed by means of the screws; a terminal fixing assembly is provided inside the head body. Preferably, the surface of the gun head body is provided with a gun head sealing ring mounting groove, a plug sealing ring is fitted inside the gun head sealing ring mounting groove, and a multi-core cable is fixedly installed inside the handle.

[0006] Preferably, the terminal fixing assembly includes a terminal fixing frame, and a terminal frame buckle is fixedly connected to the outer surface of the terminal fixing frame, the terminal frame buckle being engaged with the inside of the terminal frame slot.

[0007] Preferably, the terminal holder is internally provided with a power terminal, a temperature sensor, a grounding terminal, and a signal terminal. The power terminal, temperature sensor, grounding terminal, and signal terminal are all electrically connected to the multi-core cable, and the temperature sensor abuts against the surface of the power terminal.

[0008] Preferably, the power terminal has a power sealing ring mounting groove on its surface, the grounding terminal has a grounding sealing ring mounting groove on its surface, and the signal terminal has a signal sealing ring mounting groove on its surface.

[0009] Preferably, a power end sealing ring is fitted inside the power sealing ring mounting groove, a ground end sealing ring is fitted inside the grounding sealing ring mounting groove, and a signal end sealing ring is fitted inside the signal sealing ring mounting groove.

[0010] Preferably, terminal fixing grooves are provided on the surfaces of the power terminal, the ground terminal, and the signal terminal, and the power terminal, the ground terminal, and the signal terminal are respectively inserted into the interior of the terminal fixing frame through the corresponding terminal fixing grooves.

[0011] (III) Beneficial Effects This utility model provides a fixing structure for a charging gun head assembly. It has the following beneficial effects: (i) The charging gun head assembly fixing structure allows for convenient and quick fixing and installation of the internal components of the gun head with fewer parts. The assembly process is simple, the injection molding process is simplified, production costs are reduced, and the assembly operation is also simplified. Furthermore, by setting the mounting holes on the outside of the gun head and handle, the internal structure of the gun head and handle can form a complete circle, which allows for better sealing and improved sealing effect.

[0012] (ii) The charging gun head assembly fixing structure, by first fixing multiple terminals on the terminal fixing bracket to form a terminal fixing assembly, and then installing the entire terminal fixing assembly inside the gun head, makes the internal parts of the gun head neater and clearer, the assembly easier to distinguish, and improves the installation speed. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the overall front of this utility model; Figure 3 This is a structural diagram showing a partial disassembly of the present invention; Figure 4 This is a structural diagram showing the overall disassembly of this utility model; Figure 5 This is a partial structural diagram of the terminal fixing assembly of this utility model.

[0014] In the diagram: 1. Gun head body; 2. Handle; 3. Terminal frame slot; 4. Terminal frame support arm; 5. Gun head sealing ring mounting groove; 6. Plug sealing ring; 7. First mounting hole; 8. Second mounting hole; 9. Screw; 10. Multi-core cable; 11. Terminal fixing assembly; 111. Terminal fixing bracket; 112. Terminal frame buckle; 113. Power terminal; 114. Temperature sensor; 115. Grounding terminal; 116. Signal terminal; 117. Power sealing ring mounting groove; 118. Grounding sealing ring mounting groove; 119. Signal sealing ring mounting groove; 1110. Power terminal sealing ring; 1111. Grounding terminal sealing ring; 1112. Signal terminal sealing ring; 1113. Terminal fixing groove. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] See Figures 1-5 This utility model provides a technical solution: a charging gun head assembly fixing structure, the structure of which includes a gun head body 1 and a handle 2, characterized in that: the handle 2 is disposed on one side of the gun head body 1, a terminal frame slot 3 is provided on the inner surface of the gun head body 1, a terminal frame support arm 4 is fixedly connected to the inner surface of the handle 2, two first mounting holes 7 are provided on the top of the gun head body 1 and the top of the handle 2, and two second mounting holes 8 are provided on the bottom of the gun head body 1 and the bottom of the handle 2, and screws 9 are threadedly connected to the inside of the first mounting holes 7 and the inside of the second mounting holes 8, the gun head body 1 and the handle 2 are installed by the screws 9, and a terminal fixing assembly 11 is provided inside the gun head body 1; Preferably, the surface of the gun head body 1 is provided with a gun head sealing ring mounting groove 5, and a plug sealing ring 6 is fitted inside the gun head sealing ring mounting groove 5. A multi-core cable 10 is fixedly installed inside the handle 2.

[0017] Preferably, the terminal fixing assembly 11 includes a terminal fixing frame 111, and a terminal frame buckle 112 is fixedly connected to the outer surface of the terminal fixing frame 111. The terminal frame buckle 112 is engaged with the inside of the terminal frame slot 3.

[0018] The terminal holder 111 is equipped with a power terminal 113, a temperature sensor 114, a grounding terminal 115, and a signal terminal 116. The power terminal 113, the temperature sensor 114, the grounding terminal 115, and the signal terminal 116 are all electrically connected to the multi-core cable 10, and the temperature sensor 114 abuts against the surface of the power terminal 113.

[0019] Among them, the power terminal 113 has a power sealing ring mounting groove 117 on its surface, the grounding terminal 115 has a grounding sealing ring mounting groove 118 on its surface, and the signal terminal 116 has a signal sealing ring mounting groove 119 on its surface.

[0020] Among them, the power sealing ring mounting groove 117 is fitted with a power end sealing ring 1110, the grounding sealing ring mounting groove 118 is fitted with a grounding end sealing ring 1111, and the signal sealing ring mounting groove 119 is fitted with a signal end sealing ring 1112.

[0021] The power terminal 113, the ground terminal 115, and the signal terminal 116 are all provided with terminal fixing grooves 1113. The power terminal 113, the ground terminal 115, and the signal terminal 116 are respectively inserted into the interior of the terminal fixing frame 111 through the corresponding terminal fixing grooves 1113.

[0022] Working principle: When fixing and installing the internal components of the charging gun head, firstly, install all the terminal sealing rings on the terminals. That is, fit the power terminal sealing ring 1110 inside the power sealing ring mounting groove 117 on the power terminal 113, fit the grounding terminal sealing ring 1111 inside the grounding sealing ring mounting groove 118 on the grounding terminal 115, and fit the signal terminal sealing ring 1112 inside the signal sealing ring mounting groove 119 on the signal terminal 116. In this way, all terminals are sealed to the inside of the charging gun head body 1. Then, fix the power terminal 113, grounding terminal 115, and signal terminal 116 to the multi-core cable 10. At the same time, connect the temperature sensor 114 to the multi-core cable 10, and mount the temperature sensor 114 against the surface of the power terminal 113 to ensure it is constantly... Monitor the surface temperature of the power terminal 113, and then install all terminals into the terminal fixing bracket 111. Specifically, the terminal fixing slots 1113 on the power terminal 113, ground terminal 115, and signal terminal 116 are correspondingly snapped into the surface of the terminal fixing bracket 111 to form the entire terminal fixing assembly 11. The entire terminal fixing assembly 11 is placed inside the gun head body 1 and snapped into the inside of the terminal bracket slot 3 by the terminal bracket buckle 112. Thus, the terminal fixing assembly 11 is installed inside the gun head body 1. The plug sealing ring 6 is fitted inside the gun head sealing ring mounting slot 5 to achieve a sealing and waterproof effect. Finally, the handle 2 is fixed. When fixing, the terminal bracket support arm 4 supports the terminal fixing assembly 11, and the gun head body 1 and the handle 2 are installed by screws 9.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fixing structure for a charging gun head assembly, comprising a head body (1) and a handle (2), characterized in that: The handle (2) is located on one side of the gun head body (1). The inner surface of the gun head body (1) is provided with a terminal bracket slot (3). The inner surface of the handle (2) is fixedly connected with a terminal bracket support arm (4). The top of the gun head body (1) and the top of the handle (2) are provided with two first mounting holes (7). The bottom of the gun head body (1) and the bottom of the handle (2) are provided with two second mounting holes (8). The inside of the first mounting hole (7) and the inside of the second mounting hole (8) are threaded with screws (9). The gun head body (1) and the handle (2) are installed by the screws (9). The inside of the gun head body (1) is provided with a terminal fixing assembly (11).

2. The charging gun head assembly fixing structure according to claim 1, characterized in that: The surface of the gun head body (1) is provided with a gun head sealing ring mounting groove (5), and a plug sealing ring (6) is fitted inside the gun head sealing ring mounting groove (5). A multi-core cable (10) is fixedly installed inside the handle (2).

3. The charging gun head assembly fixing structure according to claim 1, characterized in that: The terminal fixing assembly (11) includes a terminal fixing frame (111), and a terminal frame buckle (112) is fixedly connected to the outer surface of the terminal fixing frame (111), and the terminal frame buckle (112) is snapped into the inside of the terminal frame slot (3).

4. The charging gun head assembly fixing structure according to claim 3, characterized in that: The terminal holder (111) is provided with a power terminal (113), a temperature sensor (114), a grounding terminal (115) and a signal terminal (116). The power terminal (113), the temperature sensor (114), the grounding terminal (115) and the signal terminal (116) are all electrically connected to the multi-core cable (10), and the temperature sensor (114) abuts against the surface of the power terminal (113).

5. The charging gun head assembly fixing structure according to claim 4, characterized in that: The power terminal (113) has a power sealing ring mounting groove (117) on its surface, the grounding terminal (115) has a grounding sealing ring mounting groove (118) on its surface, and the signal terminal (116) has a signal sealing ring mounting groove (119) on its surface.

6. The charging gun head assembly fixing structure according to claim 5, characterized in that: The power sealing ring mounting groove (117) is fitted with a power end sealing ring (1110), the grounding sealing ring mounting groove (118) is fitted with a grounding end sealing ring (1111), and the signal sealing ring mounting groove (119) is fitted with a signal end sealing ring (1112).

7. The charging gun head assembly fixing structure according to claim 4, characterized in that: Terminal fixing slots (1113) are provided on the surface of the power terminal (113), the ground terminal (115), and the signal terminal (116). The power terminal (113), the ground terminal (115), and the signal terminal (116) are respectively inserted into the interior of the terminal fixing frame (111) through the corresponding terminal fixing slots (1113).