A kind of household appliance wire harness production is tied up with device
Patent Information
- Application Number
- CN202522507079.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-26
AI Technical Summary
The current wiring harness production for household appliances relies on manual operation for bundling, resulting in low automation, low efficiency, unstable bundling quality, safety hazards, and difficulty in removing the wiring harness.
The system employs a wire bundling mechanism, including components such as cylinders, receiving boxes, motors, turntables, and limit frames. It achieves wire harness winding and bundling through automated operation, reducing manual intervention, and utilizes linkage and gear transmission to facilitate convenient picking and placing of wire harnesses.
It improves production efficiency, reduces the labor intensity of workers, avoids safety accidents, ensures stable bundling quality, and facilitates the handling and maintenance of wire harnesses.
Smart Images

Figure CN224929287U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of household appliance manufacturing technology, and in particular to a bundling device for the production of household appliance wiring harnesses. Background Technology
[0002] Household appliance wiring harnesses are a complete cable assembly composed of multiple independent wires and cables, which are combined through bundling, wrapping, and splicing. Inside household appliances such as refrigerators, washing machines, air conditioners, and televisions, they are responsible for transmitting power and signals, connecting power supplies, control boards, sensors, motors, and other components to work together. In order to neatly fix the scattered wires and prevent the risk of short circuits or detachment caused by friction and pulling, the wiring harnesses need to be bundled during production. However, existing bundling machines rely heavily on manual winding of wire harnesses, have low automation levels, and thus low efficiency. When tools are used for assistance, demolding is difficult, and the bundled wire harnesses often get stuck, making them difficult to remove and easily damaging. At the same time, manual operation also leads to unstable bundling quality, inconsistent tightness, and safety hazards such as hand injuries from mechanical clamping. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a bundling device for the production of wire harnesses for household appliances.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a bundling device for producing wire harnesses for household appliances, comprising a bundling mechanism, the bundling mechanism comprising a cylinder, a receiving box being provided at one end of the cylinder, a protective cover being provided on one side of the receiving box, the receiving box and the protective cover being connected by a mounting buckle, a protective shell being provided at the end of the receiving box away from the cylinder, and a motor being provided inside the receiving box.
[0005] In a preferred embodiment, a fixed frame is provided on one side of the motor, a turntable is provided at one end of the motor, a pull rod is provided at the end of the turntable away from the motor, a connecting rod is provided at the end of the pull rod away from the turntable, a rotating shaft is provided at the end of the connecting rod away from the pull rod, a support plate is provided in the middle of the rotating shaft, a gear is provided at the end of the support plate away from the pull rod, a gear is engaged with a gear, and a motor is provided on one side of the gear.
[0006] In a preferred embodiment, a connecting plate is provided at the end of the rotating shaft away from the pull rod, a connecting block is provided at the end of the connecting plate away from the rotating shaft, a connecting rod is provided inside the connecting block, a limit frame is provided at the end of the connecting rod away from the connecting block, a snap ring is provided on one side of the limit frame, and a limit roller is provided at the end of the limit frame near the protective shell.
[0007] In a preferred embodiment, a support frame is provided at the end of the cylinder away from the receiving box, and the end of the support frame away from the cylinder is connected to the strapping machine.
[0008] In a preferred embodiment, the end of the mounting bracket furthest from the motor is connected to the receiving box.
[0009] In a preferred embodiment, the connecting block has two connecting rods at the end away from the connecting disk, and the connecting rods are symmetrically distributed about the axis of rotation.
[0010] In a preferred embodiment, the limiting frame is provided with two limiting rods near one end of the connecting rod, and the limiting rods are arranged in a linear equidistant array.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This utility model replaces manual operation with a wire bundling mechanism for wire bundling and binding, reducing the labor intensity of workers and effectively preventing safety accidents such as pinching or entanglement of operators. The wire bundling mechanism uses a linkage to rotate and pull the limiting frame closer, reducing the tension on the wire bundle after bundling, facilitating the handling of the wire bundle after binding, and improving production efficiency. The internal structure of the wire bundling mechanism is set in the receiving box and protective cover, connected by a mounting buckle, ensuring safety while facilitating subsequent inspection and maintenance of the mechanism. Attached Figure Description
[0012] Figure 1 This utility model provides a structural schematic diagram of a bundling device for the production of wire harnesses for household appliances.
[0013] Figure 2 This utility model provides a schematic diagram of the bundling mechanism of a bundling device for producing wire harnesses for household appliances.
[0014] Figure 3 This utility model provides a cross-sectional structural diagram of the bundling mechanism of a bundling device for producing wire harnesses for household appliances.
[0015] Figure 4 This is a side view of the cross-sectional structure of the bundling mechanism of a bundling device for manufacturing wire harnesses of household appliances provided by this utility model.
[0016] Legend: 1. Strapping machine; 11. Support frame; 2. Bundling mechanism; 21. Cylinder; 22. Receiving box; 23. Protective cover; 24. Mounting buckle; 25. Protective shell; 251. Connecting plate; 252. Connecting block; 253. Connecting rod; 254. Limiting frame; 255. Limiting roller; 256. Snap ring; 26. Motor 1; 261. Turntable; 262. Fixing frame; 263. Pull rod; 264. Connecting rod; 265. Rotating shaft; 266. Support plate; 267. Gear 1; 268. Gear 2; 269. Motor 2. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example 1 like Figure 3 - Figure 4 As shown, this utility model provides a technical solution: a bundling device for producing wire harnesses for household appliances, including a bundling mechanism 2. The bundling mechanism 2 includes a cylinder 21. A receiving box 22 is provided at one end of the cylinder 21. A protective cover 23 is provided on one side of the receiving box 22. The receiving box 22 and the protective cover 23 are connected by a mounting buckle 24. A protective shell 25 is provided at the end of the receiving box 22 away from the cylinder 21. The protective shell 25 is connected to the receiving box 22 through a rotating shaft 265. A motor 26 is provided inside the receiving box 22. A fixing frame 262 is provided on one side of the motor 26. The end of the fixing frame 262 away from the motor 26 is connected to the receiving box 22. A turntable 261 is provided at one end of the motor 26. A pull rod 263 is provided at the end of the turntable 261 away from the motor 26. A connecting rod 264 is provided at the end of the pull rod 263 away from the turntable 261. A rotating shaft 265 is provided at the end of the 264 furthest from the pull rod 263. A support plate 266 is provided in the middle of the rotating shaft 265. A gear 267 is provided at the end of the support plate 266 furthest from the pull rod 263. Gear 267 is engaged with gear 268. A motor 269 is provided on one side of gear 268. A connecting plate 251 is provided at the end of the rotating shaft 265 furthest from the pull rod 263. A connecting block 252 is provided at the end of the connecting plate 251 furthest from the rotating shaft 265. Two connecting rods 253 are provided inside the connecting block 252. The connecting rods 253 are symmetrically distributed about the rotating shaft 265. A limit frame 254 is provided at the end of the connecting rods 253 furthest from the connecting block 252. A snap ring 256 is provided on one side of the limit frame 254. Two limit rollers 255 are provided at the end of the limit frame 254 near the protective shell 25. The limit rollers 255 are arranged in a linear equidistant array.
[0019] In this embodiment, one end of the household appliance wiring harness to be bundled is snapped into the snap ring 256. The second motor 269 is started, rotating the second gear 268. Simultaneously, the first gear 267, snapped with the second gear 268, starts rotating. The rotation of the second gear 268 drives the rotating shaft 265 to rotate, causing the protective shell 25 connected to the rotating shaft 265 to rotate, thus winding the household appliance wiring harness onto the limiting frame 254. After winding, the cylinder 21 is activated, pushing the receiving box 22 to the bundling machine 1 for bundling. After bundling, the receiving box 22 is retracted. After retraction, the first motor 26 is activated, rotating the turntable 261 and the connection point of the pull rod 263 to move, causing... Pull rod 263 moves backward, pulling shaft 265 backward. Shaft 265 pulls connecting plate 251 to pull connecting block 252. Connecting block 252 pulls connecting rod 253 to straighten. When connecting rod 253 is straightened, two sets of limiting brackets 254 approach each other, reducing the tension on the wire harness and making it easier to remove the wire harness. The entire wire bundling mechanism 2 completes the wire bundling and binding operations, greatly improving production efficiency and realizing assembly line operation. By bringing the two limiting brackets 254 closer to each other, the tension on the wire harness is reduced, realizing the demolding of the wire harness and solving the problem of difficult wire removal by limiting bracket 254. In addition, the protective cover of receiving box 22 is connected by mounting buckle 24, which facilitates subsequent maintenance operations.
[0020] Example 2 like Figure 1 - Figure 4 As shown, a support frame 11 is provided at the end of the cylinder 21 away from the receiving box 22, and the end of the support frame 11 away from the cylinder 21 is connected to the strapping machine 1 by screws.
[0021] In this embodiment, the binding mechanism 2 is connected to the binding machine 1 through the support frame 11, making the binding mechanism 2 an independent entity. This makes the binding mechanism 2 applicable to existing models of binding machines 1 on the market, thus improving the practicality and versatility of the binding mechanism 2.
[0022] Working principle: like Figure 1 - Figure 4As shown, the binding machine 1 is connected to the binding mechanism 2 via a support frame 11. The binding mechanism 2 includes a cylinder 21. A receiving box 22 is provided at one end of the cylinder 21. A protective cover 23 is provided on one side of the receiving box 22. The receiving box 22 and the protective cover 23 are connected by a mounting buckle 24. A protective shell 25 is provided at the end of the receiving box 22 away from the cylinder 21. The protective shell 25 is connected to the receiving box 22 via a rotating shaft 265. A motor 26 is provided inside the receiving box 22. A fixing frame 262 is provided on one side of the motor 26. The end of the fixing frame 262 away from the motor 26 is connected to the receiving box 22. A turntable 261 is provided at one end of the motor 26. A pull rod 263 is provided at the end of the turntable 261 away from the motor 26. A connecting rod 264 is provided at the end of the pull rod 263 away from the turntable 261. 3. A rotating shaft 265 is provided at one end, and a support plate 266 is provided in the middle of the rotating shaft 265. A gear 267 is provided at the end of the support plate 266 away from the pull rod 263. Gear 267 is engaged with gear 268. A motor 269 is provided on one side of gear 268. A connecting plate 251 is provided at the end of the rotating shaft 265 away from the pull rod 263. A connecting block 252 is provided at the end of the connecting plate 251 away from the rotating shaft 265. Two connecting rods 253 are provided on the inner side of the connecting block 252. The connecting rods 253 are symmetrically distributed about the rotating shaft 265. A limit frame 254 is provided at the end of the connecting rods 253 away from the connecting block 252. A snap ring 256 is provided on one side of the limit frame 254. Two limit rollers 255 are provided at the end of the limit frame 254 near the protective shell 25. The limit rollers 255 are arranged in a linear equidistant array.
[0023] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A bundling device for manufacturing wiring harnesses for household appliances, characterized in that, include: The wire bundling mechanism (2) includes a cylinder (21), a receiving box (22) is provided at one end of the cylinder (21), a protective cover (23) is provided on one side of the receiving box (22), the receiving box (22) and the protective cover (23) are connected by a mounting buckle (24), a protective shell (25) is provided at the end of the receiving box (22) away from the cylinder (21), and a motor (26) is provided inside the receiving box (22).
2. The bundling device for manufacturing wire harnesses for household appliances according to claim 1, characterized in that: A fixing frame (262) is provided on one side of the motor (26), a turntable (261) is provided at one end of the motor (26), a pull rod (263) is provided at the end of the turntable (261) away from the motor (26), a connecting rod (264) is provided at the end of the pull rod (263) away from the turntable (261), a rotating shaft (265) is provided at the end of the connecting rod (264) away from the pull rod (263), a support plate (266) is provided in the middle of the rotating shaft (265), a gear (267) is provided at the end of the support plate (266) away from the pull rod (263), a gear (268) is engaged with the gear (267), and a motor (269) is provided on one side of the gear (268).
3. A bundling device for manufacturing wire harnesses for household appliances according to claim 2, characterized in that: A connecting plate (251) is provided at the end of the rotating shaft (265) away from the pull rod (263). A connecting block (252) is provided at the end of the connecting plate (251) away from the rotating shaft (265). A connecting rod (253) is provided on the inner side of the connecting block (252). A limit frame (254) is provided at the end of the connecting rod (253) away from the connecting block (252). A snap ring (256) is provided on one side of the limit frame (254). A limit rod (255) is provided at the end of the limit frame (254) near the protective shell (25).
4. The bundling device for manufacturing wire harnesses for household appliances according to claim 1, characterized in that: A support frame (11) is provided at the end of the cylinder (21) away from the receiving box (22), and the end of the support frame (11) away from the cylinder (21) is connected to the strapping machine (1).
5. A bundling device for manufacturing wire harnesses for household appliances according to claim 2, characterized in that: The end of the fixing frame (262) away from the motor (26) is connected to the receiving box (22).
6. A bundling device for manufacturing wire harnesses for household appliances according to claim 3, characterized in that: Two connecting rods (253) are provided at the end of the connecting block (252) away from the connecting plate (251), and the connecting rods (253) are symmetrically distributed about the rotating shaft (265).
7. A bundling device for manufacturing wire harnesses for household appliances according to claim 3, characterized in that: Two limiting rods (255) are provided near one end of the connecting rod (253) of the limiting frame (254), and the limiting rods (255) are arranged in a straight line equidistant array.
