An ultrasonic flyaway machine

Abstract

The utility model relates to clothing processing technical field, concretely is an ultrasonic wave door collar machine, including ultrasonic wave door collar machine body, the ultrasonic wave door collar machine body includes: ultrasonic wave cutting knife, blanking assembly and pressure material translation subassembly, the operation platform is installed to the ultrasonic wave door collar machine body bottom, through the setting of movable assembly, pressure material translation subassembly borrow air cylinder and go down, drive slide and fixed plate and go down, after slide and fixed plate back and touch operation platform, touch force in fixed plate and go up, fixed spring is lengthened, the scraper plate follows and go down and touch clothing, through the sliding adjustment of movable spring in movable block, when slide and slide, inside slide and drive pivot rotation along pivot arc -shaped sliding groove, through transmission wheel, movable wheel, bevel gear no.

Description

Technical Field

[0001] This utility model relates to the field of garment processing technology, specifically to an ultrasonic placket machine. Background Technology

[0002] The ultrasonic placket machine is a seamless processing device specifically designed for the garment and related industries. It uses an ultrasonic generator to produce high-frequency vibrations, transferring energy to the welding head. Upon contact with the fabric, this energy is converted into localized heat, melting and bonding the fibers of thermoplastic fabrics such as synthetic fibers and blends. Simultaneously, it completes placket trimming, embossing, and binding processes, eliminating the need for needles, thread, and glue, relying solely on the fabric's inherent properties to achieve a seamless connection. Its core advantages are significant: processing efficiency is 30%-50% higher than traditional sewing; finished products have smooth, burr-free edges, are less prone to fraying, and offer waterproof and dustproof properties; it also boasts low energy consumption and leaves no consumable residue, making it more environmentally friendly and energy-efficient. This equipment has a wide range of applications, primarily for placket processing of shirts, coats, underwear, and sportswear. It is also suitable for edge reinforcement of curtains and bedding in the home textile industry, as well as seamless edge sealing of disposable items such as masks and protective clothing. It is a key piece of equipment for improving product quality and production efficiency.

[0003] In the garment cutting process, wrinkles easily form after the pieces are handled and placed. Existing technologies have significant shortcomings. Traditional smoothing methods rely heavily on manual or simple mechanical pressing, which is inefficient and incomplete, leaving prominent wrinkle residue. At the same time, traditional smoothing structures lack elastic adjustment and curvature self-adaptation capabilities, making it impossible to adapt to the irregular curved surfaces of the pieces. This results in the pieces not fitting tightly to the worktable, leaving local gaps, and new wrinkles may be caused by secondary movements. This seriously affects the processing accuracy of subsequent cutting, sewing, and other processes, making it difficult to meet the high-efficiency and precision requirements of mass production. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an ultrasonic placket machine, which solves the problems mentioned in the background art, such as incomplete smoothing of fabric folds, inability to adapt to irregular curved surfaces leading to loose fit, easy generation of new folds during secondary movement, and insufficient processing efficiency and precision.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic placket machine, comprising an ultrasonic placket machine body, the ultrasonic placket machine body including: an ultrasonic cutter, a feeding assembly, and a pressing and translating assembly, with an operating table installed at the bottom of the ultrasonic placket machine body; further comprising a movable assembly for smoothing the processed cut pieces; and a fixed assembly for fixing the garment against the fabric; the movable assembly includes: a fixed plate, the fixed plate being installed on the outside of the pressing and translating assembly, a sliding rod being slidably connected inside the fixed plate, and a sliding rod being installed on the inner side of the sliding rod. A rotating shaft is rotatably connected to the top of the fixed plate. The sliding rod is slidably connected to the surface of the rotating shaft. A transmission wheel is installed at the bottom of the rotating shaft. A movable wheel is connected to the surface of the transmission wheel via a belt drive. The movable wheel is rotatably connected to the top of the fixed plate. A bevel gear one is installed on the top of the movable wheel. A bevel gear two meshes with the top of the bevel gear one. A threaded rod is installed on the outer side of the bevel gear two. A movable block is threadedly connected to the surface of the threaded rod. The movable block is slidably connected to the inside of the fixed plate. A moving block is connected to the bottom of the movable block. A square block is hinged to the bottom of the moving block. A scraper is installed at the bottom of the square block.

[0006] Preferably, a fixed spring is installed on the surface of the slide bar, the fixed spring is installed on the top of the fixed plate, and a movable spring is installed on the top of the movable block, the movable spring is installed inside the movable block.

[0007] Preferably, a connecting plate is installed on the top of the fixing plate, and the bevel gear is rotatably connected to the outside of the connecting plate.

[0008] Preferably, a spiral spring is installed on the surface of the block, and the spiral spring is installed on the outer wall of the moving block.

[0009] Preferably, the fixing component includes: a toothed plate, the toothed plate being mounted on the outer wall of the movable block, a fixing frame being mounted on the outer side of the movable block, an insert plate being hinged to the inner side of the fixing frame, an insert strip being mounted on the inner side of the insert plate, and the insert strip being inserted into the surface of the toothed plate.

[0010] Preferably, a spiral spring 2 is installed on the outer side of the insert plate, and the spiral spring 2 is installed on the outer wall of the fixing frame.

[0011] Preferably, the surface of the rotating shaft is provided with an arc-shaped groove, and the surface of the moving block is provided with a groove.

[0012] As can be seen from the above technical solutions, the ultrasonic placket machine provided in the embodiments of this specification has at least the following beneficial effects:

[0013] 1. This utility model, through the setting of movable components, allows the pressing and translating component to move downwards via a cylinder, driving the sliding rod and fixed plate downwards. After the sliding rod contacts the operating table, it moves upwards within the fixed plate due to the contact force, stretching the fixed spring. The scraper then moves downwards to contact the garment, and is adjusted by sliding within the movable block via a movable spring. When the sliding rod slides, the inner sliding rod drives the rotating shaft to rotate along the arc-shaped groove of the rotating shaft. Through the transmission wheel, movable wheel, bevel gear one, and bevel gear two, the threaded rod drives the movable block and the moving block to move. The block adapts to the curvature of the cut piece via a spiral spring one, and the scraper smooths the cut piece, eliminating wrinkles and ensuring that the cut piece is flat and fits the operating table, providing a precise foundation for subsequent processing.

[0014] 2. This utility model, through the setting of the fixing component, allows the scraper to move upward when the pressure is adjusted, which in turn moves the toothed plate upward. The toothed plate then contacts the insert, pushing the insert to rotate around the fixing frame. The second spiral spring is compressed, causing the insert to disengage from the toothed plate and unlock the moving block. After adjusting the height of the moving block so that the scraper tightly contacts the cut piece, the insert is reset by the second spiral spring, and the insert is re-inserted into the toothed plate and locked in position. This prevents the cut piece from shifting during processing and improves processing effect and efficiency. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:

[0016] Figure 1 This is a schematic diagram of the overall front view of the present invention;

[0017] Figure 2 This is a schematic diagram of the overall top view of the present invention;

[0018] Figure 3 This is a schematic diagram of the connection structure between the movable component and the fixed component in this utility model;

[0019] Figure 4 This is a front view structural diagram of the movable component in this utility model;

[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the movable block in this utility model;

[0021] Figure 6 This is a front view structural diagram of the fixing component in this utility model.

[0022] In the diagram: 1. Ultrasonic placket machine body; 2. Ultrasonic cutter; 3. Feeding assembly; 4. Pressing and translating assembly; 5. Operating table; 6. Movable assembly; 61. Fixed plate; 62. Slide rod; 63. Sliding rod; 64. Rotating shaft; 65. Transmission wheel; 66. Movable wheel; 67. Bevel gear one; 68. Bevel gear two; 69. Threaded rod; 610. Movable block; 611. Moving block; 612. Square block; 613. Fixed spring; 614. Connecting plate; 615. Movable spring; 616. Scraper; 617. Scroll spring one; 640. Arc-shaped slide groove; 6110. Groove; 7. Fixed assembly; 71. Toothed plate; 72. Fixed frame; 73. Insert plate; 74. Insert strip; 75. Scroll spring two. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Please see Figure 1 - Figure 5 As shown, an ultrasonic placket machine includes an ultrasonic placket machine body 1, which includes an ultrasonic cutter 2, a feeding assembly 3, and a pressing and translating assembly 4. An operating table 5 is installed at the bottom of the ultrasonic placket machine body 1. Through the linkage of the feeding assembly 3 and the pressing and translating assembly 4, the employee places the garment piece at the gripping position, presses the sewing button, and it is automatically fed into the ultrasonic environment for processing. The employee can simply place the garment pieces in a cycle. After processing, the receiving section automatically collects the garment pieces. The operation is simple, the efficiency is improved quickly, the processing time is reduced, and the output is high.

[0026] It also includes a movable component 6 for smoothing the cut pieces being processed;

[0027] Fixing component 7 is used to secure the clothing against the clothing.

[0028] First, the movable component 6 includes: a fixed plate 61, which is installed on the outside of the pressing and translating component 4; a sliding rod 62 is slidably connected inside the fixed plate 61; a sliding rod 63 is installed on the inner side of the sliding rod 62; a rotating shaft 64 is rotatably connected to the top of the fixed plate 61; the sliding rod 63 is slidably connected to the surface of the rotating shaft 64; a transmission wheel 65 is installed at the bottom of the rotating shaft 64; a movable wheel 66 is connected to the surface of the transmission wheel 65 via a belt drive; the movable wheel 66 is rotatably connected to the top of the fixed plate 61; and a bevel gear 67 is installed on the top of the movable wheel 66. A bevel gear 67 meshes with a bevel gear 68 at its top. A threaded rod 69 is installed on the outside of the bevel gear 68. A movable block 610 is threadedly connected to the surface of the threaded rod 69. The movable block 610 is slidably connected to the inside of the fixed plate 61. A moving block 611 is slidably connected to the bottom of the movable block 610. A square block 612 is hinged to the bottom of the moving block 611. A scraper 616 is installed at the bottom of the square block 612. Through the hinge relationship between the square block 612 and the moving block 611, the scraper 616 has the ability to adjust its angle to adapt to different curvatures of the cut piece surface.

[0029] Secondly, a fixed spring 613 is installed on the surface of the slide rod 62. The fixed spring 613 is installed on the top of the fixed plate 61. When the slide rod 62 moves upward, the fixed spring 613 is stretched and stores force. Utilizing the elastic return characteristic of the spring, the slide rod 62 can be driven to quickly return to its original position after the resistance force disappears, preparing for the next action. A movable spring 615 is installed on the top of the moving block 611. The movable spring 615 is installed inside the moving block 610. When the scraper 616 abuts against the cut piece, the movable spring 615 can absorb the impact force through elastic extension and contraction, while providing elastic support for the moving block 611. This enables adaptive adjustment of the pressing pressure of the scraper 616, avoiding excessive pressing that could damage the cut piece.

[0030] Furthermore, a connecting plate 614 is installed on the top of the fixed plate 61, and a bevel gear 68 is rotatably connected to the outside of the connecting plate 614. A spiral spring 617 is installed on the surface of the block 612. The spiral spring 617 is installed on the outer wall of the moving block 611. Through the elastic force of the spiral spring 617, the block 612 can adapt to the curvature change of the cut piece surface, and drive the scraper 616 to adjust the fitting angle in real time to ensure that the scraper 616 is always in close contact with the cut piece surface.

[0031] In this embodiment, through the setting of the movable component 6, the pressing and translating component 4 moves downward by the cylinder, which drives the sliding rod 62 and the fixed plate 61 to move downward. After the sliding rod 62 touches the operating table 5, it moves upward within the fixed plate 61 due to the contact force, and the fixed spring 613 is stretched. The scraper 616 moves downward to touch the garment. It is adjusted by the sliding spring 615 within the movable block 610. When the sliding rod 62 slides, the inner sliding rod 63 drives the rotating shaft 64 to rotate along the arc-shaped sliding groove 640 of the rotating shaft 64. Through the transmission wheel 65, the movable wheel 66, the first bevel gear 67, and the second bevel gear 68, the threaded rod 69 drives the movable block 610 and the moving block 611 to move. The block 612 adapts to the curvature of the cut piece by the spiral spring 617, and the scraper 616 smooths the cut piece, eliminates wrinkles, and ensures that the cut piece is flat and fits the operating table 5, providing a precise foundation for subsequent processing.

[0032] Example 2

[0033] Please see Figure 6 As shown, the fixing component 7 includes: a toothed plate 71, which is mounted on the outer wall of the movable block 611. A fixing frame 72 is mounted on the outer side of the movable block 610. An insert plate 73 is hinged to the inner side of the fixing frame 72. An insert strip 74 is mounted on the inner side of the insert plate 73 and is inserted into the surface of the toothed plate 71.

[0034] Furthermore, a spiral spring 75 is installed on the outer side of the insert plate 73. The spiral spring 75 is installed on the outer wall of the fixed frame 72. Through the elastic reset function of the spiral spring 75, the insert plate 73 can be driven to quickly return to the initial position after the action, ensuring the stability of repeated use of the insert plate 73 and improving the continuity of the overall device's operation.

[0035] Finally, an arc-shaped groove 640 is formed on the surface of the rotating shaft 64, and a groove 6110 is formed on the surface of the moving block 611. The arc-shaped groove 640 on the surface of the rotating shaft 64 provides a precise sliding trajectory for the sliding rod 63, guiding it along a preset path and ensuring the smoothness and accuracy of the rotating shaft 64's rotational movement. The groove 6110 on the surface of the moving block 611 can accommodate or limit related mating components, reducing frictional resistance during movement and indirectly limiting the sliding range of the moving block 611 to prevent components from deviating from the movement trajectory.

[0036] In this embodiment, by setting the fixing component 7, the scraper 616 moves upward when the pressure is adjusted up and down, which drives the toothed plate 71 to move upward. The toothed plate 71 abuts against the insert 74, pushing the insert 73 to rotate around the fixing frame 72. The second scroll spring 75 is compressed, and the insert 74 disengages from the toothed plate 71 to unlock the moving block 611. After adjusting the height of the moving block 611 so that the scraper 616 is in close contact with the cut piece, the insert 73 is reset by the second scroll spring 75, and the insert 74 is re-inserted into the toothed plate 71 to lock the position, so as to prevent the cut piece from shifting during processing and improve the processing effect and efficiency.

[0037] This utility model discloses an ultrasonic placket machine. In use, the ultrasonic placket machine body 1 is the core. Through the linkage of the pressing and translating component 4 and the movable component 6, the garment pieces are automatically smoothed. The fixed component 7 precisely fixes the pieces, and then the ultrasonic cutter 2 completes the placket processing. The unloading component 3 automatically collects the material. The entire process is automated and coordinated, reducing manual intervention and improving processing efficiency and accuracy. Before the device starts, all components are in an initial standby state: in the movable component 6, the slide rod 62 is supported by the fixed spring 613 and positioned on the fixed plate 61. At the top, the sliding rod 63 fits into the arc-shaped groove 640 on the surface of the rotating shaft 64. The movable block 610 is located at one end of the threaded rod 69. The moving block 611 retracts into the movable block 610 under the action of the movable spring 615. The scraper 616 is away from the surface of the operating table 5. The square block 612 is kept horizontal under the action of the first spiral spring 617. In the fixing assembly 7, the insert 74 is inserted into the surface of the toothed plate 71 under the action of the second spiral spring 75, locking the position of the moving block 611. The operating table 5 is kept flat and clean, providing a foundation for placing garment pieces.

[0038] In use, the ultrasonic placket machine body 1 is started. The employee places the garment piece in the designated gripping position on the operating table 5. No manual positioning and alignment is required. Pressing the sewing button triggers the automatic processing flow. After the device starts, the pressing and translating component 4 moves first to initially press and limit the edge of the garment piece to prevent it from shifting during subsequent smoothing and processing. At the same time, it drives the outer fixing plate 61 to move synchronously. When the pressing and translating component 4 moves downward via the cylinder, it will drive the sliding rod 62 and the fixing plate 61 to slide downward. The sliding rod 62 will first abut against the operating table 5. Through the resistance of the operating table 5 on the sliding rod 62, the sliding rod 62 moves upward inside the fixing plate 61. The fixing spring 613 is stretched and stored. When the pressing and translating component 4 moves downward, it will also drive the scraper 616 to move downward. When the scraper 616 moves downward and abuts against the garment, it will be activated by the movable spring 615 at the top of the moving block 611. The scraper 616 is adjusted by sliding inside the movable block 610. When the slide rod 62 slides, the slide rod 63 on the inner side of the slide rod 62 slides along the arc-shaped slide groove 640 of the rotating shaft 64, driving the rotating shaft 64 to rotate. The transmission wheel 65 at the bottom of the rotating shaft 64 rotates synchronously, driving the movable wheel 66 to rotate through the belt. The bevel gear 67 at the top of the movable wheel 66 meshes and drives the bevel gear 68 to rotate. The bevel gear 68 drives the outer threaded rod 69 to rotate. The rotation of the threaded rod 69 is converted into the movable block 610 sliding horizontally along the fixed plate 61. The moving block 611 at the bottom of the movable block 610 moves along with it. During the movement of the moving block 611, the block 612 adapts to the curvature of the cut piece surface under the elastic action of the spiral spring 617. The scraper 616 smooths the cut piece in all directions during the horizontal movement, eliminating wrinkles and ensuring that the cut piece is flat and fits the operating table 5, providing a precise foundation for subsequent processing.

[0039] When the upper and lower pressure of the scraper 616 is adjusted, the scraper 616 will move upward. When the scraper 616 moves upward, it will drive the toothed plate 71 to move upward. When the toothed plate 71 moves upward, it will first abut against the surface of the insert 74 and push the insert 73 to rotate around the hinge point of the fixed frame 72. The spiral spring 75 is compressed, which drives the insert 74 to disengage from the toothed plate 71, releasing the lock on the moving block 611. After adjusting the height of the moving block 611, the scraper 616 will tightly abut against the cut piece. The insert 73 will reset under the action of the spiral spring 75, and the insert 74 will be re-inserted into the corresponding tooth groove of the toothed plate 71, locking the position of the moving block 611, preventing the cut piece from shifting during processing, and improving the processing effect and efficiency.

[0040] After the cut piece is smoothed and fixed, the ultrasonic cutter 2 is activated to precisely cut the placket position of the cut piece. At the same time, the pressing and translating component 4 drives the cut piece to move smoothly to ensure a neat cutting trajectory. After processing, the unloading component 3 automatically moves to collect the processed placket cut piece from the operating table 5, realizing automatic material collection. Employees do not need to manually remove it, and new cut pieces can be placed in a cycle, improving the continuity of processing.

[0041] The above embodiments are only used to illustrate the present utility model, and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. An ultrasonic placket machine, comprising an ultrasonic placket machine body (1), characterized in that: The ultrasonic placket machine body (1) includes: ultrasonic cutter (2), feeding assembly (3) and pressing and translating assembly (4), and an operating table (5) is installed at the bottom of the ultrasonic placket machine body (1). It also includes a movable component (6) for smoothing the processed cut pieces; Fixing component (7) for securing the garment against the line of sight; The movable component (6) includes: a fixed plate (61), which is installed on the outside of the pressing translation component (4). A sliding rod (62) is slidably connected inside the fixed plate (61), and a sliding rod (63) is installed on the inner side of the sliding rod (62). A rotating shaft (64) is rotatably connected to the top of the fixed plate (61), and the sliding rod (63) is slidably connected to the surface of the rotating shaft (64). A transmission wheel (65) is installed at the bottom of the rotating shaft (64), and a movable wheel (66) is connected to the surface of the transmission wheel (65) via a belt drive. The movable wheel (66) is rotatably connected to the fixed plate (61). At the top of the plate (61), a bevel gear one (67) is installed on the top of the movable wheel (66), a bevel gear two (68) meshes with the top of the bevel gear one (67), a threaded rod (69) is installed on the outside of the bevel gear two (68), a movable block (610) is threadedly connected to the surface of the threaded rod (69), the movable block (610) is slidably connected to the inside of the fixed plate (61), a moving block (611) is slidably connected to the bottom of the movable block (610), a square block (612) is hinged to the bottom of the moving block (611), and a scraper (616) is installed at the bottom of the square block (612).

2. The ultrasonic placket machine according to claim 1, characterized in that: A fixed spring (613) is installed on the surface of the slide bar (62), and the fixed spring (613) is installed on the top of the fixed plate (61). A movable spring (615) is installed on the top of the movable block (611), and the movable spring (615) is installed inside the movable block (610).

3. An ultrasonic placket machine according to claim 1, characterized in that: A connecting plate (614) is installed on the top of the fixing plate (61), and the second bevel gear (68) is rotatably connected to the outside of the connecting plate (614).

4. An ultrasonic placket machine according to claim 1, characterized in that: A spiral spring (617) is installed on the surface of the block (612), and the spiral spring (617) is installed on the outer wall of the movable block (611).

5. An ultrasonic placket machine according to claim 1, characterized in that: The fixing component (7) includes: a toothed plate (71) which is mounted on the outer wall of the movable block (611), a fixing frame (72) which is mounted on the outer side of the movable block (610), an insert plate (73) which is hinged to the inner side of the fixing frame (72), and an insert strip (74) which is installed on the inner side of the insert plate (73) and is inserted into the surface of the toothed plate (71).

6. An ultrasonic placket machine according to claim 5, characterized in that: A spiral spring (75) is installed on the outside of the insert plate (73), and the spiral spring (75) is installed on the outer wall of the fixing frame (72).

7. An ultrasonic placket machine according to claim 1, characterized in that: The rotating shaft (64) has an arc-shaped groove (640) on its surface, and the moving block (611) has a groove (6110) on its surface.

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