PE protective film on-line flaw detection and marking device
By using the meshing transmission of the active cleaning component and the transmission cleaning component, and the cooperation of the elastic clamping component, the problems of low cleaning efficiency and protective film loosening in the PE protective film detection device are solved, achieving efficient cleaning and stable detection.
Patent Information
- Application Number
- CN202522305929.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-10-31
AI Technical Summary
The cleaning components in existing PE protective film testing devices are inefficient, prone to cleaning blind spots, and cannot guarantee the elastic compression of the protective film, resulting in decreased testing accuracy and loosening of the protective film.
The active cleaning component and the transmission cleaning component work together. The lifting drive of the active component enables the active cleaning component and the transmission cleaning component to mesh and drive each other. Combined with the elastic pressing component and the elastic buffer component, the stable tension of the protective film and the cleaning effect are ensured.
It improves the cleaning efficiency of protective film detection, reduces the influence of impurities, avoids the loosening of the protective film during the detection process, and ensures detection accuracy and stability.
Smart Images

Figure CN224933970U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of protective film testing equipment, and in particular to an online defect detection and marking device for PE protective film. Background Technology
[0002] With the rapid development of industries such as electronics, optics, and new energy, the market demand for PE protective film, as a key material for surface protection of electronic product screens, photovoltaic panels, and optical lenses, continues to grow. These application areas have extremely high requirements for the surface quality of PE protective film; even minor imperfections such as dust, impurities, and scratches can affect the performance and appearance of the protected products.
[0003] The existing cleaning components of most devices operate independently, with a lack of effective linkage between the active cleaning component and the transmission cleaning component. This results in low cleaning efficiency, blind spots, and residual impurities in some areas, affecting detection accuracy. Furthermore, it is difficult to ensure the elastic compression of the protective film, which can easily lead to the film loosening during detection. In addition, the existing structure is relatively cumbersome and has high manufacturing costs.
[0004] Therefore, it is necessary to provide an online defect detection and marking device for PE protective film to solve the above-mentioned technical problems. Utility Model Content
[0005] This invention provides an online defect detection and marking device for PE protective film, which solves the problems of low efficiency, blind spots, and difficulty in ensuring the elastic compression of the protective film in existing cleaning components.
[0006] To solve the above-mentioned technical problems, this utility model provides an online defect detection and marking device for PE protective film, comprising: a support structure and a detection and marking workpiece. The detection and marking workpiece is installed on the top of the support structure. A lifting active component is installed in the middle of the support structure. Active cleaning components are installed at both ends of the support structure. Transmission cleaning components are installed at both ends of the lifting active component. The active cleaning components, in conjunction with the transmission cleaning components, can be used to clean the protective film on the inner wall of the lifting active component. Elastic pressing components slide at both ends of the lifting active component. The elastic pressing components are used for elastic pressing of the protective film on the inner wall of the support structure. An elastic buffer component is installed at the bottom of the elastic pressing component. Auxiliary processing components are installed at both ends of the support structure.
[0007] Preferably, the lifting active component includes a telescopic cylinder, a telescopic component is installed at the output end of the telescopic cylinder, a support structure is installed at the top of the telescopic component, the support structure is used for position support of the elastic pressing component, and a guide component is installed at the bottom of the support structure, the guide component is used for guiding and supporting the support structure.
[0008] Preferably, the active cleaning component includes a support frame, an installation frame is installed on the inner wall of the support frame, and a first cleaning component is provided between the inner walls of the installation frame. The first cleaning component is used for cleaning the top of the protective film. The transmission cleaning component includes a fixed plate and a driven transmission component. The driven transmission component is installed on the inner walls of both ends of the active cleaning component. A second cleaning component is installed on the inner wall of the fixed plate. The second cleaning component is used for cleaning the bottom of the protective film. Limit frames are installed at both ends of the fixed plate. An active transmission component is installed on the inner wall of the limit frames. The active transmission component meshes with the driven transmission component and can be used for structural transmission of the active cleaning component. A transmission component is installed on the inner wall of the active transmission component. One end of the transmission component is connected to the second cleaning component.
[0009] Preferably, the elastic clamping assembly includes a slider, a sliding frame that slides on the inner wall of the slider, and a clamping member that is installed on the inner wall of the sliding frame. The clamping member is used to support the elastic clamping of the protective film inside the structure.
[0010] Preferably, the auxiliary processing component includes a supporting base frame, which is installed on the inner walls at both ends of the supporting structure. A raw material structure is installed on the inner wall of the left supporting base frame, and a winding structure is installed on the inner wall of the right supporting base frame. The winding structure is used for the winding control of the protective film.
[0011] Preferably, the elastic buffer assembly includes a lifting block and a mounting plate. A guide rod is installed on the inner wall of the mounting plate, and a sliding member slides on the inner wall of the guide rod. A rotating frame is installed on the inner wall of the lifting block and the sliding member. A connecting structure is rotatably connected to the inner wall of the rotating frame. The connecting structure is used for the rotatable connection between the lifting block and the sliding member. An elastic member is installed on the side end of the sliding member. The elastic member is used for the elastic support of the sliding member.
[0012] Compared with related technologies, the online defect detection and marking device for PE protective film provided by this utility model has the following beneficial effects: This invention provides an online defect detection and marking device for PE protective film. To improve ease of use, the device employs a combination of an active cleaning component and a transmission cleaning component. Driven by the lifting active component, the components engage to clean the inner walls of both ends of the protective film, reducing the impact of impurities on the film surface and improving subsequent detection results. Furthermore, cleaning can be performed without an external drive source. During the lifting process, the active lifting component, through the cooperation of an elastic pressing component and an elastic buffer component, simultaneously provides elastic compensation and pressing to the protective film, ensuring stable tension and preventing loosening and folding of the film during detection. Attached Figure Description
[0013] Figure 1 A schematic diagram of a preferred embodiment of the online defect detection and marking device for PE protective film provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the workpiece with the detection mark. Figure 3 for Figure 1 The diagram shows the structural schematic of the supporting structure. Figure 4 for Figure 1 The diagram shows the structure of the first cleaning component; Figure 5 for Figure 1 The diagram shows the structure of the active cleaning component.
[0014] The diagram is labeled as follows: 1. Support structure; 2. Detection mark workpiece; 3. Lifting active component; 31. Telescopic cylinder; 32. Telescopic component; 33. Support structure; 34. Guide component; 4. Active cleaning component; 41. Support frame; 42. Mounting frame; 43. First cleaning component; 5. Transmission cleaning component; 51. Fixed plate; 52. Driven transmission component; 53. Second cleaning component; 54. Limiting frame; 55. Active transmission component; 56. Transmission component; 6. Elastic clamping component; 61. Sliding component; 62. Sliding frame; 63. Clamping component; 7. Auxiliary processing component; 71. Support base frame; 72. Raw material structure; 73. Winding structure; 8. Elastic buffer component; 81. Lifting block; 82. Mounting plate; 83. Guide rod; 84. Sliding component; 85. Rotating frame; 86. Connecting structure; 87. Elastic component. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of the online defect detection and marking device for PE protective film provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the workpiece with the detection mark. Figure 3 for Figure 1 The diagram shows the structural schematic of the supporting structure. Figure 4 for Figure 1 The diagram shows the structure of the first cleaning component; Figure 5 for Figure 1The diagram shows the structure of the active cleaning component. An online defect detection and marking device for PE protective film includes: a support structure 1 and a detection and marking workpiece 2. The detection and marking workpiece 2 is installed on the top of the support structure 1. A lifting active component 3 is installed in the middle of the support structure 1. Active cleaning components 4 are installed at both ends of the support structure 1. Transmission cleaning components 5 are installed at both ends of the lifting active component 3. The active cleaning component 4, in conjunction with the transmission cleaning component 5, can be used to clean the protective film on the inner wall of the lifting active component 3. Elastic pressing components 6 slide at both ends of the lifting active component 3. The elastic pressing components 6 are used for elastic pressing of the protective film on the inner wall of the support structure 1. An elastic buffer component 8 is installed at the bottom of the elastic pressing component 6. Auxiliary processing components 7 are installed at both ends of the support structure 1.
[0017] The lifting active component 3 includes a telescopic cylinder 31, a telescopic component 32 is installed at the output end of the telescopic cylinder 31, a support structure 33 is installed at the top of the telescopic component 32, the support structure 33 is used for position support of the elastic pressing component 6, and a guide component 34 is installed at the bottom of the support structure 33, the guide component 34 is used for guiding and supporting the support structure 33.
[0018] When the internal structure of the device is being processed, the telescopic cylinder 31 at the bottom will pre-drive the support frame 33 to rise or fall in height, thereby ensuring the normal use and processing of the structure and providing stable support for the internal structure. Among them, the lifting active component 3 includes, but is not limited to, the screw and nut driven type and the cylinder hydraulic driven type; in this embodiment, the lifting active component 3 is preferably the cylinder hydraulic driven type.
[0019] The active cleaning component 4 includes a support frame 41, with an installation frame 42 mounted on the inner wall of the support frame 41. A first cleaning component 43 is provided between the inner walls of the installation frame 42. The first cleaning component 43 is used for cleaning the top of the protective film. The transmission cleaning component 5 includes a fixed plate 51 and a driven transmission component 52. The driven transmission component 52 is installed on the inner walls of both ends of the active cleaning component 4. A second cleaning component 53 is installed on the inner wall of the fixed plate 51. The second cleaning component 53 is used for cleaning the bottom of the protective film. Limit frames 54 are installed at both ends of the fixed plate 51. An active transmission component 55 is installed on the inner wall of the limit frames 54. The active transmission component 55 engages with the driven transmission component 52 and can be used for structural transmission of the active cleaning component 4. A transmission component 56 is installed on the inner wall of the active transmission component 55. One end of the transmission component 56 is connected to the second cleaning component 53.
[0020] When cleaning both ends of the protective film, firstly, the second cleaning component 53 at the bottom is driven by the lifting active component 3. During structural driving, the active transmission component 55 at the side of the limit frame 54 engages with the driven transmission component 52 at the top. The active transmission component 55 transmits the transmission force to the inner wall of the second cleaning component 53 through the transmission component 56. Then, under the control of the auxiliary processing component 7, the first cleaning component 43 at the top is rotated, and the second cleaning component 53 is simultaneously driven by the transmission components 56 at both ends to ensure the stable rotation of the structure. At the same time, it is convenient to clean the impurities on the surface of the protective film.
[0021] Among them, the active cleaning component 4 and the transmission cleaning component 5 include, but are not limited to, the rack and pinion transmission component and the gear meshing transmission component; in this embodiment, the active cleaning component 4 and the transmission cleaning component 5 are preferably gear meshing transmission components.
[0022] The elastic clamping assembly 6 includes a sliding member 61, a sliding frame 62 that slides on the inner wall of the sliding member 61, and a clamping member 63 that is installed on the inner wall of the sliding frame 62. The clamping member 63 is used to support the elastic clamping of the protective film inside the structure 1.
[0023] When the lifting active component 3 is in the lifting drive, the clamping parts 63 at both ends will slide along the inner wall of the sliding part 61 and, under the elastic support of the elastic buffer component 8, will press the protective film on the top to reduce the impact of insufficient tension of the protective film on subsequent detection.
[0024] The elastic clamping component 6 includes, but is not limited to, a pressure plate tensioning structure and a roller tensioning structure; in this embodiment, the elastic clamping component 6 preferably has a roller tensioning structure.
[0025] The auxiliary processing component 7 includes a supporting base frame 71, which is installed on the inner walls at both ends of the supporting structure 1. A raw material structure 72 is installed on the inner wall of the left supporting base frame 71, and a winding structure 73 is installed on the inner wall of the right supporting base frame 71. The winding structure 73 is used for the winding control of the protective film.
[0026] When the protective film is being tested and output, the winding structure 73 at one end is driven by a motor to wind up the protective film and to drive the internal active cleaning component 4.
[0027] The auxiliary processing component 7 includes, but is not limited to, a manual auxiliary structure and an electric auxiliary structure; in this embodiment, the auxiliary processing component 7 is preferably an electric auxiliary structure.
[0028] The elastic buffer assembly 8 includes a lifting block 81 and a mounting plate 82. A guide rod 83 is installed on the inner wall of the mounting plate 82. A sliding member 84 slides on the inner wall of the guide rod 83. A rotating frame 85 is installed on the inner wall of the lifting block 81 and the sliding member 84. A connecting structure 86 is rotatably connected to the inner wall of the rotating frame 85. The connecting structure 86 is used for the rotatable connection between the lifting block 81 and the sliding member 84. An elastic member 87 is installed on the side end of the sliding member 84. The elastic member 87 is used for the elastic support of the sliding member 84.
[0029] To ensure that the protective film is always in a taut state, the sliding parts 84 at both ends will slide under the lifting and lowering of the lifting active component 3, and the connecting structure 86 with the rotation function at both ends will retract the lifting block 81 at the top. Then, the elastic part 87 at the side end will provide elastic support for the sliding parts 84 to ensure that the elastic pressing component 6 is attached to the inner wall of the protective film.
[0030] Among them, the elastic buffer component 8 includes, but is not limited to, rubber buffer pad type and spring buffer type; in this embodiment, the elastic buffer component 8 is preferably spring buffer type.
[0031] The working principle of the online defect detection and marking device for PE protective film provided by this utility model is as follows: When the device performs inspection and marking on the protective film, it first places and winds the protective film through the auxiliary processing components 7 at both ends. During the drive winding, the inspection and marking workpiece 2 in the middle automatically inspects the protective film. During the drive winding, the bottom lifting active component 3 lifts the transmission cleaning components 5 at both ends and engages with the top active cleaning component 4 to clean the inner walls of both ends of the protective film, reducing impurities on the surface of the protective film that could affect subsequent inspection processes. When the lifting active component 3 lifts the protective film, the elastic pressing components 6 at both ends are driven by the lifting active component 3 and elastically supported by the elastic buffer component 8 to perform synchronous pressing of the protective film, reducing the phenomenon of the protective film loosening during inspection.
[0032] Compared with related technologies, the online defect detection and marking device for PE protective film provided by this utility model has the following beneficial effects: To improve ease of use, the device employs an active cleaning component 4 and a transmission cleaning component 5 in conjunction with the lifting active component 3. This allows for structural meshing and transmission, cleaning the inner walls of both ends of the protective film. This reduces the impact of impurities on the film surface on subsequent testing results. Furthermore, cleaning can be performed without an external drive source. During the lifting and lowering process, the active lifting component 3, through the cooperation of the elastic pressing component 6 and the elastic buffer component 8, simultaneously provides elastic compensation and pressing to the protective film, ensuring stable tension and preventing loosening and folding during testing.
[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An online defect detection and marking device for PE protective film, characterized in that, include: The system includes a support structure and a workpiece with a detection mark. The workpiece with the detection mark is installed on top of the support structure. A lifting active component is installed in the middle of the support structure. Active cleaning components are installed at both ends of the support structure. Transmission cleaning components are installed at both ends of the lifting active component. The active cleaning components, in conjunction with the transmission cleaning components, can be used to clean the protective film on the inner wall of the lifting active component. Elastic pressing components slide at both ends of the lifting active component. The elastic pressing components are used to elastically press the protective film on the inner wall of the support structure. An elastic buffer component is installed at the bottom of the elastic pressing component. Auxiliary processing components are installed at both ends of the support structure.
2. The online defect detection and marking device for PE protective film according to claim 1, characterized in that, The lifting active component includes a telescopic cylinder, a telescopic component is installed at the output end of the telescopic cylinder, a support structure is installed at the top of the telescopic component, the support structure is used for position support of the elastically pressing component, and a guide component is installed at the bottom of the support structure, the guide component is used for guiding and supporting the support structure.
3. The online defect detection and marking device for PE protective film according to claim 1, characterized in that, The active cleaning component includes a support frame, an installation frame is installed on the inner wall of the support frame, and a first cleaning component is provided between the inner walls of the installation frame. The first cleaning component is used for cleaning the top of the protective film. The transmission cleaning component includes a fixed plate and a driven transmission component. The driven transmission component is installed on the inner walls of both ends of the active cleaning component. A second cleaning component is installed on the inner wall of the fixed plate. The second cleaning component is used for cleaning the bottom of the protective film. Limit frames are installed at both ends of the fixed plate. An active transmission component is installed on the inner wall of the limit frames. The active transmission component meshes with the driven transmission component and can be used for structural transmission of the active cleaning component. A transmission component is installed on the inner wall of the active transmission component. One end of the transmission component is connected to the second cleaning component.
4. The online defect detection and marking device for PE protective film according to claim 1, characterized in that, The elastic clamping assembly includes a sliding member, a sliding frame that slides on the inner wall of the sliding member, and a clamping member that is installed on the inner wall of the sliding frame. The clamping member is used to support the elastic clamping of the protective membrane inside the structure.
5. The online defect detection and marking device for PE protective film according to claim 1, characterized in that, The auxiliary processing component includes a supporting base frame, which is installed on the inner walls at both ends of the supporting structure. A raw material structure is installed on the inner wall of the left supporting base frame, and a winding structure is installed on the inner wall of the right supporting base frame. The winding structure is used for the winding control of the protective film.
6. The online defect detection and marking device for PE protective film according to claim 1, characterized in that, The elastic buffer assembly includes a lifting block and a mounting plate. A guide rod is installed on the inner wall of the mounting plate, and a sliding member slides on the inner wall of the guide rod. A rotating frame is installed on the inner wall of the lifting block and the sliding member. A connecting structure is rotatably connected to the inner wall of the rotating frame. The connecting structure is used for the rotatable connection between the lifting block and the sliding member. An elastic member is installed on the side end of the sliding member. The elastic member is used for the elastic support of the sliding member.
