A calender roll structure for wear resistance treatment of cable surface
Patent Information
- Application Number
- CN202522520890.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-27
AI Technical Summary
In the existing technology, the hand-cranked turntable is easily rotated by external forces such as collisions and vibrations, which causes the roller gap to deviate from the set parameters, affecting the uneven calendering effect on the cable surface and reducing the working quality of the calender.
A calendering roller structure is designed, employing a synchronizing mechanism and marking components. Through the cooperation of a fixing ring, lower circular plate, upper circular plate, vertical rod, synchronizing hole, synchronizing rod, annular lifting plate, return spring, external threaded tube, and drive tube, the hand-cranked turntable is prevented from rotating accidentally, thus achieving precise roller gap adjustment.
It effectively prevents the roller gap from changing due to accidental rotation of the hand-cranked turntable, improves the working quality and ease of operation of the calender, and ensures the uniformity of the calendering effect on the cable surface.
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Figure CN224934549U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable processing technology, and in particular to a calendering roller structure for wear-resistant treatment of cable surfaces. Background Technology
[0002] Cables are wire products that transmit electrical energy or signals. In the cable extrusion production process, surface abrasion resistance treatment is crucial. Currently, abrasion resistance treatment is often performed on the cable surface using a calendering roller structure located between two cooling water pools after pre-cooling and before final cooling. This structure makes the surface material denser and smoother by high-pressure rolling the cable outer sheath, thereby significantly improving abrasion resistance, mechanical strength and environmental resistance, effectively protecting the internal structure and extending the service life in complex environments.
[0003] A calender is a calendering roller structure used for abrasion-resistant treatment of cable surfaces. To accommodate cables of different sizes, calenders are often equipped with roller gap adjustment mechanisms. The hand-cranked turntable on top is the adjustment drive component. Operators can adjust the roller gap by rotating the turntable. However, during daily operation, the hand-cranked turntable is easily rotated by external forces such as collisions and vibrations, and it is often difficult to detect in time. This will directly cause the roller gap to deviate from the set parameters, resulting in uneven calendering effect on the cable surface and significantly reducing the working quality of the calender. Utility Model Content
[0004] Therefore, it is necessary to provide a calendering roller structure for wear-resistant treatment of cable surfaces to address the problem of accidental rotation of the hand-cranked turntable in the calendering roller gap adjustment mechanism, which affects the work quality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a calendering roller structure for abrasion-resistant treatment of cable surfaces, comprising:
[0006] The calender body consists of a calender main body, two rotating rods, and two hand-cranked turntables;
[0007] Two dividing mechanisms are provided, which are located below the corresponding hand-cranked turntable. The dividing mechanisms are used to enable the hand-cranked turntable to drive the rotating rod to rotate, or not to affect the rotating rod.
[0008] Preferably, the same-division mechanism includes:
[0009] A retaining ring is fixedly connected to the top of the calender body;
[0010] The lower circular plate is fixedly connected to the top end of the rotating rod and is located in the inner cavity of the fixed ring.
[0011] A vertical rod is located above the lower circular plate, and the top end of the vertical rod is fixedly connected to the bottom of the hand-cranked turntable;
[0012] An upper circular plate is fixedly connected to the bottom end of a vertical rod, and the upper circular plate is rotatably connected to the top of a lower circular plate;
[0013] Multiple through holes are arranged in a ring array on the top of the upper circular plate;
[0014] Multiple synchronization holes are arranged in a ring array on the top of the lower circular plate, and each synchronization hole corresponds to a through hole.
[0015] Multiple synchronous insertion rods, wherein the outer walls of the multiple synchronous insertion rods are movably sleeved with the inner cavities of the corresponding through holes;
[0016] A ring-shaped lifting plate is fixedly connected to the top of multiple synchronous rods, and the ring-shaped lifting plate is movably sleeved on the outer wall of the vertical rod.
[0017] An externally threaded tube is fixedly sleeved on the outer wall of the vertical rod, and the externally threaded tube is located above the annular lifting plate;
[0018] A drive tube, the inner wall of which is threaded to the outer wall of an externally threaded tube, and the outer wall of the drive tube is provided with uniformly distributed stripes.
[0019] An annular groove is formed at the top of the upper circular plate;
[0020] A reset spring, one end of which is fixedly connected to the bottom of the inner wall of the annular groove, and the other end of which is fixedly connected to the bottom of the annular lifting plate. The reset spring is used to drive the annular lifting plate to automatically perform an upward reset movement.
[0021] The marking component is used to accurately complete the roller gap adjustment.
[0022] Preferably, the dividing mechanism further includes:
[0023] Two limiting grooves are symmetrically opened on the outer wall of the vertical rod;
[0024] Two limiting sliders are slidably sleeved in the inner cavity of a corresponding limiting groove. The two limiting sliders are symmetrically fixed to the inner wall of the annular lifting plate. The limiting groove and the limiting sliders are used to limit the movement trajectory of the annular lifting plate.
[0025] Preferably, the dividing mechanism further includes:
[0026] A retaining ring is located above the externally threaded tube and is fixedly sleeved on the outer wall of the vertical rod. The retaining ring is used to prevent the drive tube from completely disengaging from the externally threaded tube.
[0027] Preferably, the dividing mechanism further includes:
[0028] Alignment groove one, wherein the alignment groove one is formed on the outer wall of the lower circular plate;
[0029] Alignment groove 2 is formed on the outer wall of the upper circular plate. Alignment groove 1 and alignment groove 2 are used to assist in aligning the through hole and the synchronization hole.
[0030] Preferably, the identification component includes:
[0031] A ring-shaped ruler plate is fixedly connected to the top of a fixed ring, and the top of the ring-shaped ruler plate is engraved with evenly distributed scale lines.
[0032] An indicator plate is fixedly connected to the inner cavity of the alignment groove two.
[0033] In summary, this utility model has at least one of the following beneficial technical effects:
[0034] (1) This utility model utilizes the setting of the same dividing mechanism. Through the cooperation between the fixed ring, lower circular plate, upper circular plate, vertical rod, synchronous hole, synchronous insertion rod, annular lifting plate, reset spring, external threaded tube and drive tube, the hand-cranked turntable can be prevented from acting on the rotating rod of the roller distance adjustment mechanism of the calender when the roller distance does not need to be adjusted. This avoids the roller distance from being changed due to the accidental rotation of the hand-cranked turntable and improves the working quality of the calender.
[0035] (2) This utility model utilizes the setting of alignment groove one and alignment groove two, which can quickly align the through hole and the synchronization hole, thus improving the convenience of operation. Attached Figure Description
[0036] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0037] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0038] Figure 2 This is a three-dimensional structural diagram of the dividing mechanism of this utility model;
[0039] Figure 3 This is a side sectional view of the same-division mechanism of this utility model;
[0040] Figure 4 For the present utility model Figure 3 A magnified schematic diagram of the structure at point A in the middle.
[0041] In the attached image:
[0042] 1. Calender body; 11. Calender main body; 12. Rotating rod; 13. Hand-cranked turntable; 2. Dividing mechanism; 21. Fixing ring; 22. Lower circular plate; 23. Vertical rod; 24. Upper circular plate; 25. Synchronizing rod; 26. Annular lifting plate; 27. External threaded tube; 28. Drive tube; 29. Return spring; 210. Marking assembly; 2101. Annular ruler plate; 2102. Indicator plate; 211. Limiting slider; 212. Retaining ring. Detailed Implementation
[0043] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0044] exist Figure 1-4 In the illustrated embodiment, this utility model provides a technical solution: a calendering roller structure for wear-resistant treatment of cable surfaces, comprising: a calendering machine body 1, which consists of a calendering machine main body 11, two rotating rods 12, and two hand-cranked turntables 13; and two dividing mechanisms 2, which are located below the corresponding hand-cranked turntables 13. The dividing mechanisms 2 are used to enable the hand-cranked turntables 13 to drive the rotating rods 12 to rotate, or not to affect the rotating rods 12. The two dividing mechanisms 2 have the same structure.
[0045] The commutation mechanism 2 includes: a fixed ring 21, which is fixedly connected to the top of the calender body 11; a lower circular plate 22, which is fixedly connected to the top of the rotating rod 12, and is located inside the fixed ring 21, with the top of the lower circular plate 22 being a smooth surface; a vertical rod 23, which is located above the lower circular plate 22, and the top of the vertical rod 23 is fixedly connected to the bottom of the hand-cranked turntable 13; an upper circular plate 24, which is fixedly connected to the bottom of the vertical rod 23, and is rotatably connected to the top of the lower circular plate 22, with the bottom of the upper circular plate 24 being a smooth surface; multiple through holes, which are arranged in a ring array on the top of the upper circular plate 24; and multiple synchronization holes, which are arranged in a ring array. A series of synchronous holes are arranged on the top of the lower circular plate 22, with multiple synchronous holes corresponding one-to-one with multiple through holes; multiple synchronous insert rods 25, the outer walls of the multiple synchronous insert rods 25 are movably sleeved with the inner cavities of the corresponding through holes, and the number and size of the through holes, synchronous holes, and synchronous insert rods 25 can be changed according to actual needs; an annular lifting plate 26 is fixedly connected to the top of the multiple synchronous insert rods 25, and the annular lifting plate 26 is movably sleeved on the outer wall of the vertical rod 23, the top of the annular lifting plate 26 is a smooth plane; two limiting slide grooves are symmetrically arranged on the outer wall of the vertical rod 23; two limiting sliders 211 and two limiting sliders 2211 and 2222 are also provided. 11. A sliding sleeve is fitted into the inner cavity of the corresponding limiting groove. Two limiting sliders 211 are symmetrically fixedly connected to the inner wall of the annular lifting plate 26. The limiting groove and the limiting sliders 211 are used to limit the movement trajectory of the annular lifting plate 26. 27. An external threaded tube 27 is fixedly fitted into the outer wall of the vertical rod 23. The external threaded tube 27 is located above the annular lifting plate 26. 3. A drive tube 28 is threaded to the outer wall of the external threaded tube 27. The outer wall of the drive tube 28 has evenly distributed stripes to increase the friction between the drive tube 28 and the operator's fingers. The bottom of the drive tube 28 is a smooth surface. 4. A retaining ring 212 is located above the external threaded tube 27. 12 is fixedly sleeved on the outer wall of the vertical rod 23. The retaining ring 212 is used to prevent the drive tube 28 from completely disengaging from the external threaded tube 27. Annular groove is formed on the top of the upper circular plate 24. Return spring 29 is fixedly connected at one end to the bottom of the inner wall of the annular groove and at the other end to the bottom of the annular lifting plate 26. The return spring 29 is used to drive the annular lifting plate 26 to automatically perform an upward return movement. Alignment groove one is formed on the outer wall of the lower circular plate 22. Alignment groove two is formed on the outer wall of the upper circular plate 24. Alignment groove one and alignment groove two are used to assist in aligning the through hole and the synchronization hole. Marking component 210 is used to accurately complete the roller gap adjustment work.
[0046] Specifically, the marking component 210 includes: an annular ruler plate 2101, which is fixedly connected to the top of the fixing ring 21, and the top of the annular ruler plate 2101 is engraved with evenly distributed scale lines, which are angular scale lines; and an indicator plate 2102, which is fixedly connected to the inner cavity of the alignment groove 2.
[0047] The specific working principle of this utility model will be explained in detail below:
[0048] When the roller gap of the calender does not need to be adjusted, rotating the drive tube 28 counterclockwise will cause it to move upwards on the external threaded tube 27. During this process, the annular lifting plate 26 and multiple synchronous inserts 25 will move upwards synchronously with the drive tube 28 under the action of the return spring 29. When the synchronous inserts 25 are completely disengaged from the synchronous holes, the rotation of the drive tube 28 can be stopped. At this time, no matter how the hand crank 13 is rotated, the rotating rod 12 of the roller gap adjustment mechanism will not rotate. When the roller gap of the calender needs to be adjusted, align the first alignment groove with the second alignment groove, and then rotate clockwise. The drive tube 28 drives the annular lifting plate 26 and multiple synchronous rods 25 to move downward along the trajectory of the limiting slide groove. When the synchronous rods 25 are inserted into the synchronous holes and the drive tube 28 can no longer rotate clockwise, the force applied to the drive tube 28 is removed. At this time, the hand-cranked turntable 13 can drive the rotating rod 12 to rotate, and the roller gap can be adjusted. This ensures that when the roller gap does not need to be adjusted, the hand-cranked turntable 13 cannot act on the rotating rod 12 of the roller gap adjustment mechanism of the calender, thus avoiding the roller gap from being changed due to the accidental rotation of the hand-cranked turntable 13 and improving the working quality of the calender.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A calendering roller structure for abrasion-resistant treatment of cable surfaces, characterized in that, include: The calender body (1) consists of a calender body (11), two rotating rods (12) and two hand-cranked turntables (13); Two dividing mechanisms (2) are arranged below the corresponding hand crank turntable (13). The dividing mechanisms (2) are used to enable the hand crank turntable (13) to drive the rotating rod (12) to rotate, or not to affect the rotating rod (12).
2. The calendering roller structure for wear-resistant treatment of cable surfaces according to claim 1, characterized in that, The same sub-mechanism (2) includes: A fixing ring (21) is fixedly connected to the top of the calender body (11); The lower circular plate (22) is fixedly connected to the top of the rotating rod (12) and is located in the inner cavity of the fixing ring (21); A vertical rod (23) is located above the lower circular plate (22), and the top of the vertical rod (23) is fixedly connected to the bottom of the hand-cranked turntable (13); The upper circular plate (24) is fixedly connected to the bottom end of the vertical rod (23) and rotatably connected to the top of the lower circular plate (22); Multiple through holes are arranged in a ring array on the top of the upper circular plate (24); Multiple synchronization holes are arranged in a ring array on the top of the lower circular plate (22), and each of the multiple synchronization holes corresponds to one of the multiple through holes; Multiple synchronous plugs (25), the outer walls of the multiple synchronous plugs (25) are movably sleeved with the inner cavities of the corresponding through holes, and the outer walls of the multiple synchronous plugs (25) are movably sleeved with the inner cavities of the corresponding synchronous holes; The annular lifting plate (26) is fixedly connected to the top of multiple synchronous insert rods (25) and is movably sleeved on the outer wall of the vertical rod (23). External threaded tube (27), the external threaded tube (27) is fixedly sleeved on the outer wall of the vertical rod (23), the external threaded tube (27) is located above the annular lifting plate (26); The inner wall of the drive tube (28) is threaded to the outer wall of the external thread tube (27), and the outer wall of the drive tube (28) is provided with uniformly distributed stripes. An annular groove is formed on the top of the upper circular plate (24); A reset spring (29) is provided. One end of the reset spring (29) is fixedly connected to the bottom of the inner wall of the annular groove, and the other end of the reset spring (29) is fixedly connected to the bottom of the annular lifting plate (26). The reset spring (29) is used to drive the annular lifting plate (26) to automatically perform an upward reset movement. The marking component (210) is used to accurately complete the roller gap adjustment work.
3. The calendering roller structure for wear-resistant treatment of cable surfaces according to claim 2, characterized in that, The same sub-mechanism (2) also includes: Two limiting grooves are symmetrically opened on the outer wall of the vertical rod (23); Two limiting sliders (211) are slidably sleeved in the inner cavity of the corresponding limiting groove. The two limiting sliders (211) are symmetrically fixedly connected to the inner wall of the annular lifting plate (26). The limiting groove and the limiting sliders (211) are used to limit the movement trajectory of the annular lifting plate (26).
4. The calendering roller structure for wear-resistant treatment of cable surfaces according to claim 2, characterized in that, The same sub-mechanism (2) also includes: A retaining ring (212) is located above the external threaded tube (27). The retaining ring (212) is fixedly sleeved on the outer wall of the vertical rod (23). The retaining ring (212) is used to prevent the drive tube (28) from completely disengaging from the external threaded tube (27).
5. The calendering roller structure for wear-resistant treatment of cable surfaces according to claim 2, characterized in that, The same sub-mechanism (2) also includes: Alignment groove one, the alignment groove one is formed on the outer wall of the lower circular plate (22); Alignment groove 2 is formed on the outer wall of the upper circular plate (24). Alignment groove 1 and alignment groove 2 are used to assist in aligning the through hole and the synchronization hole.
6. The calendering roller structure for abrasion-resistant treatment of cable surfaces according to claim 5, characterized in that, The identification component (210) includes: A ring ruler (2101) is fixedly connected to the top of a fixed ring (21), and the top of the ring ruler (2101) is engraved with uniformly distributed scale lines. Indicator plate (2102), which is fixedly connected to the inner cavity of alignment groove two.
