A power porcelain bottle fixing device suitable for angle steel cross arm

CN224935333UActive Publication Date: 2026-11-03ZHEJIANG SHANGJIN ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202522487871.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-24
Publication Date
2026-11-03
Estimated Expiration
2035-11-24

AI Technical Summary

Technical Problem

The existing power insulator fixing devices have become loose due to the failure of cement adhesive during long-term outdoor operation, which affects the safety of the lines. In addition, the existing fastening devices are inefficient to install and require workers to work at heights.

Method used

A power insulator fixing device adapted to angle steel crossarms was designed, comprising a base, a hook mechanism and a locking mechanism. The device unlocks by triggering the insertion of the angle steel crossarm and achieves quick locking through the locking arm and torsion spring, adapting to insulators of different sizes and angles.

Benefits of technology

It enables rapid installation and reinforcement of electrical porcelain insulators, improving installation efficiency and safety, and avoiding high-altitude operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to electric power safety technical field, in order to solve the problem that existing electric power porcelain bottle fixing device is difficult to be fixed on angle steel cross arm quickly, provide a kind of electric power porcelain bottle fixing device of adaptation angle steel cross arm, the device includes base and the hooking mechanism being set on base, the downside of base is provided with the lead bar jack, the rear side of base is horizontally provided with the first clamping slot for fixing angle steel, the upper side of first clamping slot opening is hinged with lock arm on base, lock arm is horizontally arranged, the hinge of lock arm and base is provided with the first torsional spring of making lock arm have the tendency of pressing down, locking mechanism is set between base and lock arm to make lock arm keep horizontal, locking mechanism is provided with trigger bit to make locking mechanism unlock, trigger bit is located between the upper end surface and the lower end surface of first clamping slot, the downside of the end of lock arm away from base is provided with buckling mechanism, the utility model has realized the quick installation and reinforcement of electric power porcelain bottle, significantly improved installation efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of power safety technology, specifically to a power insulator fixing device adapted to an angle steel crossarm. Background Technology

[0002] In power distribution lines, drop-out fuses are critical overload and short-circuit protection devices, typically installed on iron crossarms via porcelain insulators. A typical installation structure involves a pre-drilled mounting hole in the center of the porcelain insulator. One end of a metal connector is fixed into the hole using cement adhesive, while the other end is rigidly connected to the crossarm. While this cement-based bonding process provides sufficient mechanical strength initially, during long-term outdoor operation, factors such as temperature cycling, rain erosion, mechanical vibration, and material aging can cause the cement adhesive to crack, powder, or even fail. This reduces the bond strength between the connector and the insulator, leading to loosening of the porcelain insulator. If this hidden danger is not detected and addressed promptly, it can cause electrical accidents such as equipment tilting, lead wire breakage, or even insulator detachment, seriously threatening the safe and stable operation of the line.

[0003] Therefore, during regular inspections of power lines, if loose porcelain insulators are detected, rapid and effective temporary reinforcement measures must be taken. However, existing devices for securing loose porcelain insulators require workers to climb to a high position to hook the loose insulator with the hook mechanism of the fixing device, and then fix the fixing device to the angle steel crossarm with bolts and nuts, resulting in low installation efficiency. Utility Model Content

[0004] To address the aforementioned technical deficiencies, this utility model provides a power insulator fixing device adapted to angle steel crossarms, which can be quickly fixed onto angle steel crossarms.

[0005] This utility model discloses a power insulator fixing device adapted to angle steel crossarms, including a base and a hook holding mechanism disposed on the base. The lower side of the base is provided with a linker insertion hole, and the rear side of the base is provided with a first slot for fixing the angle steel. A locking arm is hinged to the upper side of the base at the opening of the first slot. The locking arm is horizontally disposed, and a first torsion spring is provided at the hinge point between the locking arm and the base to make the locking arm have a downward pressing tendency. A locking mechanism is provided between the base and the locking arm to keep the locking arm horizontal. The locking mechanism is provided with a trigger position to unlock the locking mechanism. The trigger position is located between the upper end face and the lower end face of the first slot. A fastening mechanism is provided on the lower side of the end of the locking arm away from the base.

[0006] The core principle of this utility model is that the operator fixes the link bar in the link bar insertion hole, raises the device on the ground, and inserts the horizontal side of the angle steel crossarm into the No. 1 slot on the base. During the insertion process, the upper side of the horizontal side of the angle steel crossarm presses against the trigger position of the locking mechanism to unlock it. The locking arm is pressed down under the action of the No. 1 torsion spring, so that the fastening mechanism is fastened to the lower end of the vertical side of the angle steel crossarm, achieving quick installation.

[0007] To achieve effective locking and stable unlocking when the trigger position is pressed, the locking mechanism includes a locking rod and a buckle. A locking rod is hinged to the side of the base, and a buckle is provided on the upper side of the locking arm. The end of the locking rod is bent and fastened to the buckle. A second torsion spring is provided at the hinge between the locking rod and the base to keep the locking rod in the locked state. The middle part of the locking rod is arched downwards, and the lowest side of the arch serves as the trigger position located between the upper and lower surfaces of the first slot.

[0008] To achieve stable engagement, the engagement mechanism includes an engagement component and a locking component. The engagement component is horizontally slidable on the lower side of the locking arm. A second slot facing the base is horizontally provided on the engagement component. A pull ring is provided on the side of the engagement component away from the base. The locking component is hinged to the upper side of the locking arm. A first rod and a second rod are provided on the locking component. A through hole is provided on the locking arm for the first rod to pass through. After passing through the through hole, the first rod is locked on the side of the engagement component closer to the base. The second rod passes around the side of the locking arm and is located below the second locking arm. A spring is provided between the engagement component and the locking arm to allow the engagement component to move towards the base. A third torsion spring is provided at the hinge of the locking component and the locking arm to keep the locking component in a locked state.

[0009] To accommodate angle steel crossarms of different sizes, the locking arm includes a first locking arm hinged to the base and a second locking arm that can slide horizontally on the first locking arm. The first and second locking arms are locked together by a locking structure, and a fastening mechanism is provided on the second locking arm. The first slot has first positioning holes that penetrate the base vertically at intervals along the length of the first slot. A limit component is provided in the first positioning hole. According to the specifications and dimensions of the angle steel crossarm on site, the position between the first and second locking arms is adjusted, and then locked by the locking structure, so that the length of the locking arm is adapted to the size of the angle steel crossarm on site. By setting the limit component in different first positioning holes, the size of the angle steel crossarm on site can be adapted.

[0010] To better accommodate porcelain bottles at various angles and distances, a plate is vertically positioned at the center of the upper side of the base. Two first sliding grooves are provided on one side of the plate, forming different angles with the horizontal plane. For each first sliding groove, a second sliding groove parallel to it is provided on the plate, located on the same side as the first groove. A third sliding groove is provided on the side of the plate opposite to the first sliding groove. The sliding grooves on both sides of the plate are symmetrically arranged. The hooking mechanism includes a first rod, a second rod, and a hook. A first slide rail is provided along the length of the first rod on one side. A second slide rail, parallel to the first slide rail, is provided on the first rod, located on the same side as the first slide rail. The distance between the first and second slide rails is equal to the distance between the first groove and the corresponding second groove. A third slide rail is provided on the side of the first rod opposite to the first slide rail. The slide rails on both sides of the first rod are symmetrically arranged. The third slide rail is embedded in the third slide groove. The first rod has first positioning holes spaced apart along its length. The plate has a first through hole. The first positioning holes are aligned with the first through holes on the plate and are detachably connected by bolts and nuts. A second rod is provided at the front end of the first rod in the height direction. The second rod has second positioning holes spaced apart along its length. A fifth slide groove is provided at one end of the hook. The second rod is embedded in the fifth slide groove. A third through hole is provided on the hook at the position corresponding to the second positioning hole and is detachably connected by bolts and nuts. The first rod has a first scale along its length, and the second rod has a second scale along its length.

[0011] The electric insulator fixing device adapted to the angle steel crossarm obtained by this utility model has the following advantages: when the angle steel crossarm is inserted into the first slot, the unlocking mechanism is automatically triggered, so that the locking arm is quickly pressed down and fastened to the angle steel under the action of the first torsion spring, realizing the rapid installation and reinforcement of the electric insulator. The use of link rods eliminates the need for workers to work at heights, which significantly improves the installation efficiency and safety. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a schematic diagram of the structure of this utility model. Detailed Implementation

[0013] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0014] Example 1: like Figure 1 ,2 As shown in Figure 3, this utility model discloses a power insulator fixing device adapted to an angle steel crossarm, including a base 1 and a hook holding mechanism disposed on the base 1. The lower side of the base 1 is provided with a linker insertion hole 29, and the rear side of the base 1 is provided with a first slot for fixing the angle steel. The first slot is provided with first positioning holes 28 vertically penetrating the base 1 at intervals along the length direction of the first slot. A limit component is disposed in the first positioning hole 28. A locking arm is hinged to the upper side of the base 1 at the opening of the first slot. The locking arm is horizontally disposed and includes a first locking arm 1 hinged to the base 1. 7. A second locking arm 21 is horizontally slidably mounted on a first locking arm 17. The first locking arm 17 and the second locking arm 21 are locked together by a locking structure 24. A torsion spring is provided at the hinge point between the locking arm and the base 1 to give the locking arm a downward pressing tendency. A locking mechanism is provided between the base 1 and the locking arm to keep the locking arm horizontal. The locking mechanism includes a locking rod 15 and a buckle 16. A locking rod 15 is hinged to the side of the base 1. A buckle 16 is provided on the upper side of the locking arm. The end of the locking rod 15 is bent and fastened to the buckle 16. The locking rod 15 and the base 1... A second torsion spring is provided at the hinge to keep the locking rod 15 in the engaged state. The middle part of the locking rod 15 is arched downwards, and the lowest side of the arch serves as the trigger position between the upper and lower ends of the first slot. A fastening mechanism is provided on the lower side of the second locking arm 21 away from the base 1. The fastening mechanism includes a fastening component 19 and a locking component 23. The fastening component 19 is horizontally slidable on the lower side of the locking arm. A second slot facing the base 1 is horizontally provided on the fastening component 19. A pull ring 20 is provided on the side of the fastening component 19 away from the base 1. The locking component 23 is hinged to the second slot. On the upper side of the locking arm 21, the locking assembly 23 is provided with a first rod 22 and a second rod 18. The second locking arm 21 is provided with a through hole for the first rod 22 to pass through. After the first rod 22 passes through the through hole, it is locked on the side of the fastening assembly 19 near the base 1. The second rod 18 passes around the side of the second locking arm 21 and is located below the second locking arm 21. A spring 30 is provided between the fastening assembly 19 and the second locking arm 21 to make the fastening assembly 19 tend to move towards the base 1. A third torsion spring is provided at the hinge of the locking assembly 23 and the second locking arm 21 to keep the locking assembly 23 in a locked state.

[0015] To better accommodate porcelain bottles at various angles and distances, a plate 2 is vertically positioned at the center of the upper side of the base 1. Two first sliding grooves 3 are provided on one side of the plate 2, forming different angles with the horizontal plane. For each first sliding groove 3, a second sliding groove 4 parallel to the first sliding groove 3 is provided on the plate 2, with the second sliding groove 4 on the same side as the first sliding groove 3. A third sliding groove 27 is provided on the side of the plate 2 opposite to the first sliding groove 3. The sliding grooves on both sides of the plate 2 are symmetrically arranged. The hooking mechanism includes a first rod 5, a second rod 7, and a hook 10. A first slide rail 25 is provided along the length of the first rod 5 on one side. A second slide rail 26 parallel to the first slide rail 25 is provided on the first rod 5, with the second slide rail 26 on the same side as the first slide rail 25. The distance between the first slide rail 25 and the second slide rail 26 is equal to the distance between the first sliding groove 3 and the corresponding second sliding groove 4. A third slide rail 6 is provided on the side of the first rod 5 opposite to the first slide rail 25. The slide rails on both sides of the first rod 5 are symmetrically arranged. The third slide rail 6 is embedded in the third slide groove 27. The first rod 5 is provided with second positioning holes 13 at intervals along the length direction of the first rod 5. The plate 2 is provided with a first through hole 14. The second positioning holes 13 are aligned with the first through hole 14 on the plate 2 and are detachably connected by bolts and nuts. A second rod 7 is provided at the front end of the first rod 5 in the height direction. The second rod 7 is provided with third positioning holes 8 at intervals along the length direction of the second rod 7. A fifth slide groove is provided at one end of the hook part 10. The second rod 7 is embedded in the fifth slide groove. The hook part 10 is provided with a third through hole 11 corresponding to the position of the third positioning hole 8 and is detachably connected by bolts and nuts. The first rod 5 is provided with a first scale 12 along its length direction. The second rod 7 is provided with a second scale 9 along its length direction.

Claims

1. A power insulator fixing device adapted to angle steel crossarm, characterized in that: The device includes a base and a hook mechanism mounted on the base. The lower side of the base has a linker insertion hole, and the rear side of the base has a horizontal slot for fixing angle steel. A locking arm is hinged to the upper side of the base at the opening of the slot. The locking arm is horizontally positioned, and a torsion spring is provided at the hinge point between the locking arm and the base to give the locking arm a downward pressing tendency. A locking mechanism is provided between the base and the locking arm to keep the locking arm horizontal. The locking mechanism has a trigger position for unlocking the locking mechanism, which is located between the upper and lower surfaces of the slot. A fastening mechanism is provided on the lower side of the end of the locking arm away from the base.

2. The electric porcelain insulator fixing device adapted to angle steel crossarm according to claim 1, characterized in that: The locking mechanism includes a locking rod and a buckle. A locking rod is hinged to the side of the base, and a buckle is provided on the upper side of the locking arm. The end of the locking rod is bent and fastened to the buckle. A second torsion spring is provided at the hinge point between the locking rod and the base to keep the locking rod in a locked state. The middle part of the locking rod is arched downwards, and the lowest side of the arch serves as the trigger position located between the upper and lower surfaces of the first slot.

3. A power insulator fixing device adapted to an angle steel crossarm according to claim 1 or 2, characterized in that: The fastening mechanism includes a fastening component and a locking component. The fastening component is horizontally slidably disposed on the lower side of the locking arm. The fastening component has a second slot horizontally disposed on it facing the base. A pull ring is disposed on the side of the fastening component away from the base. The locking component is hinged to the upper side of the locking arm. The locking component has a first rod and a second rod. The locking arm has a through hole for the first rod to pass through. After the first rod passes through the through hole, it is locked on the side of the fastening component near the base. The second rod passes around the side of the locking arm and is located below the second locking arm. A spring is disposed between the fastening component and the locking arm to allow the fastening component to move towards the base. A third torsion spring is disposed at the hinge of the locking component and the locking arm to keep the locking component in a locked state.

4. A power insulator fixing device adapted to an angle steel crossarm according to claim 1 or 2, characterized in that: The locking arm includes a first locking arm hinged to the base and a second locking arm that can be horizontally slidably disposed on the first locking arm. The first locking arm and the second locking arm are locked together by a locking structure. A fastening mechanism is disposed on the second locking arm. The first slot has a first positioning hole that penetrates the base vertically at intervals along the length direction of the first slot. A limit component is disposed in the first positioning hole.

5. The electric porcelain insulator fixing device adapted to angle steel crossarm according to claim 3, characterized in that: The locking arm includes a first locking arm hinged to the base and a second locking arm that can be horizontally slidably disposed on the first locking arm. The first locking arm and the second locking arm are locked together by a locking structure. A fastening mechanism is disposed on the second locking arm. The first slot has a first positioning hole that penetrates the base vertically at intervals along the length direction of the first slot. A limit component is disposed in the first positioning hole.

6. A power insulator fixing device adapted to an angle steel crossarm according to claim 1 or 2, characterized in that: A plate is vertically positioned at the center of the upper side of the base. Two first sliding grooves are provided on one side of the plate, forming different angles with the horizontal plane. For each first sliding groove, a second sliding groove parallel to the first sliding groove is provided on the plate, with the second and first grooves located on the same side. A third sliding groove is provided on the side of the plate opposite to the first sliding grooves. The sliding grooves on both sides of the plate are symmetrically arranged. The hook mechanism includes a first rod, a second rod, and a hook. A first slide rail is provided on one side of the first rod along its length. A second slide rail, parallel to the first slide rail, is provided on the first rod, with the second and first slide rails located on the same side. The distance between the first and second slide rails is equal to the distance between the first sliding groove and the corresponding second sliding groove. A third slide rail is provided on the opposite side of the first rod. The slide rails on both sides of the first rod are symmetrically arranged. The third slide rail is embedded in the third slide groove. The first rod has first positioning holes spaced apart along its length. The plate has first through holes. The first positioning holes are aligned with the first through holes on the plate and are detachably connected by bolts and nuts. A second rod is provided at the front end of the first rod in the height direction. The second rod has second positioning holes spaced apart along its length. A fifth slide groove is provided at one end of the hook. The second rod is embedded in the fifth slide groove. A third through hole is provided on the hook at the position corresponding to the second positioning hole and is detachably connected by bolts and nuts. The first rod has a first scale along its length, and the second rod has a second scale along its length.

7. The electric porcelain insulator fixing device adapted to angle steel crossarm according to claim 3, characterized in that: A plate is vertically positioned at the center of the upper side of the base. Two first sliding grooves are provided on one side of the plate, forming different angles with the horizontal plane. For each first sliding groove, a second sliding groove parallel to the first sliding groove is provided on the plate, with the second and first grooves located on the same side. A third sliding groove is provided on the side of the plate opposite to the first sliding grooves. The sliding grooves on both sides of the plate are symmetrically arranged. The hook mechanism includes a first rod, a second rod, and a hook. A first slide rail is provided on one side of the first rod along its length. A second slide rail, parallel to the first slide rail, is provided on the first rod, with the second and first slide rails located on the same side. The distance between the first and second slide rails is equal to the distance between the first sliding groove and the corresponding second sliding groove. A third slide rail is provided on the opposite side of the first rod. The slide rails on both sides of the first rod are symmetrically arranged. The third slide rail is embedded in the third slide groove. The first rod has first positioning holes spaced apart along its length. The plate has first through holes. The first positioning holes are aligned with the first through holes on the plate and are detachably connected by bolts and nuts. A second rod is provided at the front end of the first rod in the height direction. The second rod has second positioning holes spaced apart along its length. A fifth slide groove is provided at one end of the hook. The second rod is embedded in the fifth slide groove. A third through hole is provided on the hook at the position corresponding to the second positioning hole and is detachably connected by bolts and nuts. The first rod has a first scale along its length, and the second rod has a second scale along its length.

8. The electric porcelain insulator fixing device adapted to angle steel crossarm according to claim 4, characterized in that: A plate is vertically positioned at the center of the upper side of the base. Two first sliding grooves are provided on one side of the plate, forming different angles with the horizontal plane. For each first sliding groove, a second sliding groove parallel to the first sliding groove is provided on the plate, with the second and first grooves located on the same side. A third sliding groove is provided on the side of the plate opposite to the first sliding grooves. The sliding grooves on both sides of the plate are symmetrically arranged. The hook mechanism includes a first rod, a second rod, and a hook. A first slide rail is provided on one side of the first rod along its length. A second slide rail, parallel to the first slide rail, is provided on the first rod, with the second and first slide rails located on the same side. The distance between the first and second slide rails is equal to the distance between the first sliding groove and the corresponding second sliding groove. A third slide rail is provided on the opposite side of the first rod. The slide rails on both sides of the first rod are symmetrically arranged. The third slide rail is embedded in the third slide groove. The first rod has first positioning holes spaced apart along its length. The plate has first through holes. The first positioning holes are aligned with the first through holes on the plate and are detachably connected by bolts and nuts. A second rod is provided at the front end of the first rod in the height direction. The second rod has second positioning holes spaced apart along its length. A fifth slide groove is provided at one end of the hook. The second rod is embedded in the fifth slide groove. A third through hole is provided on the hook at the position corresponding to the second positioning hole and is detachably connected by bolts and nuts. The first rod has a first scale along its length, and the second rod has a second scale along its length.

9. A power insulator fixing device adapted to an angle steel crossarm according to claim 5, characterized in that: A plate is vertically positioned at the center of the upper side of the base. Two first sliding grooves are provided on one side of the plate, forming different angles with the horizontal plane. For each first sliding groove, a second sliding groove parallel to the first sliding groove is provided on the plate, with the second and first grooves located on the same side. A third sliding groove is provided on the side of the plate opposite to the first sliding grooves. The sliding grooves on both sides of the plate are symmetrically arranged. The hook mechanism includes a first rod, a second rod, and a hook. A first slide rail is provided on one side of the first rod along its length. A second slide rail, parallel to the first slide rail, is provided on the first rod, with the second and first slide rails located on the same side. The distance between the first and second slide rails is equal to the distance between the first sliding groove and the corresponding second sliding groove. A third slide rail is provided on the opposite side of the first rod. The slide rails on both sides of the first rod are symmetrically arranged. The third slide rail is embedded in the third slide groove. The first rod has first positioning holes spaced apart along its length. The plate has first through holes. The first positioning holes are aligned with the first through holes on the plate and are detachably connected by bolts and nuts. A second rod is provided at the front end of the first rod in the height direction. The second rod has second positioning holes spaced apart along its length. A fifth slide groove is provided at one end of the hook. The second rod is embedded in the fifth slide groove. A third through hole is provided on the hook at the position corresponding to the second positioning hole and is detachably connected by bolts and nuts. The first rod has a first scale along its length, and the second rod has a second scale along its length.