Ventilation device
Patent Information
- Application Number
- DE102006034028
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2006-03-28
- Filing Date
- 2006-07-17
- Publication Date
- 2025-07-10
- Estimated Expiration
- Not applicable · inactive patent
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Abstract
Description
[0001] The invention relates to a ventilator.
[0002] Such a device partially supports the patient in breathing or completely takes over the breathing function.
[0003] These devices for supplying breathing gas usually follow a specific air flow concept that influences the breathing gas and changes the influence of the breathing gas on the device in the desired way.
[0004] In many cases, a fan motor provides a gas source, making the device independent of another, fixed gas source. Ambient air is drawn through a filter, fed into the fan housing, and applied to the patient for treatment with oxygen and / or humidity. Furthermore, state-of-the-art devices feature an awkward and unattractive way of connecting the humidifier to the base unit, which also increases the size of the device to an unnecessary extent. Filling humidifiers also has a direct impact on the geometry and airflow characteristics of the devices.
[0005] In many cases, decoupling the fan from the rest of the device is the most effective way to influence sound and noise emissions. This is still cumbersome, complex, and inadequately implemented in most devices.
[0006] WO 2004 / 112872 A1 discloses a device for treating viruses that have colonized the nasal mucosa. The device generates steam, which is intermittently applied to the nasal mucosa.
[0007] WO 2004 / 026482 A1 describes a ventilator with a humidifier. The humidifier can be connected to the ventilator with a one-handed sliding motion. The ventilator is equipped with a fan.
[0008] The structural embodiments and design variants explained in detail below can be used alternatively or in addition. In particular, each individual inventive concept can be implemented independently of any other inventive concept; however, a combined implementation results in additional advantages that have a positive impact on, for example, the design, size, handling, device safety, noise and sound generation, and thus on the entire system.
[0009] In addition to the following explanations, various additional explanations can be found directly in the drawings. The disclosure content of the present patent application also includes, in particular, the written explanations in the drawings as well as the design variants illustrated in the drawings, which are not explained in detail in writing below.
[0010] The object of the invention is to provide a device which is suitable for CPAP, bilevel, APAP, titration, home, emergency and hospital ventilation, invasive and / or non-invasive.
[0011] The air present in the atmosphere is sucked in by a fan integrated into the device. The air passes through at least one filter, which removes the particles present in the air.
[0012] The air then reaches a semi-closed soundproof box, which is located within a breathing gas delivery device and has a high and a low pressure range.
[0013] One design variant involves a structure consisting of at least two modules. If there are middle modules, these are clamped by screwing the outer modules together, thus securing them between the outer modules. This design can be implemented, for example, using locking elements and / or screws that run through all modules.
[0014] Insulation materials between the modules can be easily clamped and fixed using tongue-and-groove profiles
[0015] The box is open at least in one place and / or on one side, allowing air to escape uncontrollably through this opening. This is prevented by the simple foam seal; this seal serves both as a seal for the soundproofing box and as sound insulation, while also partially supporting the soundproofing box. Sealing can be achieved by simply pressing, clamping, gluing, and / or screwing the box onto the foam. Sealing can be used primarily in the low-pressure but also high-pressure areas of the soundproofing box.
[0016] Therefore, the sound insulation box is characterized by lower and therefore cheaper sealing effort.
[0017] Furthermore, there is an opening in the box for the cable routing of a fan stored in the box, which can preferably be formed by the interaction of two modules.
[0018] The air flow can take place between or within these modules and therefore takes place in at least two levels, preferably three levels: intake or low pressure level, fan level and outlet or high pressure level.
[0019] This represents a vertical functional division of the individual levels. A level is defined as a long, flat, widely stretched space.
[0020] The air guidance levels can be connected to one another by channels / structures. The channels / structures are preferably arranged substantially perpendicular to the levels, which can extend far into the next level or at least one level bridging the next level.
[0021] The airflow is also deliberately designed to deflect the air at least twice by 80° + / - 10°, vertically to horizontally and horizontally to vertically. This air deflection contributes significantly to reducing noise to a minimum.
[0022] In a particularly preferred embodiment, this effect is combined with another sound insulation option or integrated into a sound insulation box. Firstly, the above-mentioned deflections, preferably 90° or 180°, are used to direct the air onto baffle plates, which at least partially absorb the sound in this way. Secondly, as many cross-sectional narrowings and widenings as possible are used in the form of channels, openings, and / or exit surfaces between the openings and baffle plates.
[0023] In a particularly preferred form, this impact plate can further be covered with a special surface intended for sound insulation and / or various materials.
[0024] On the other hand, as many changes as possible between cross-sectional constrictions and expansions in the form of channels, openings and / or exit surfaces between openings and baffles are integrated into the sound insulation box.
[0025] To further reduce noise levels, an alternation between air-conducting and sound-insulating areas is provided. The air-conducting and sound-insulating areas are defined by recesses created by the geometries of other components of the sound-insulating box: screw guides, fans, outer boundaries of the box, fan suspension, intake nozzle, intake filter, exhaust opening, etc.
[0026] Since the existing geometries of integral components of the sound insulation box are utilized to form air ducts and sound insulation areas, the volume can be kept relatively small.
[0027] For example, in screw guides within planes, the air flow is aerodynamically adjusted so that as little separation as possible occurs, which could lead to noise.
[0028] In a preferred configuration, the fan is positioned as centrally as possible within the sound insulation box. This provides optimal control and containment of the sound generated by the fan over the largest possible area.
[0029] In a preferred embodiment, the fan and the fan suspension are arranged within a central plane, preferably suspended, which is in turn surrounded by soundproofing material. In addition to the preferred suspended embodiment of the fan suspension with elastomers, the mounting can also be horizontal and / or suspended using springs, elastomers, and / or foams to ensure secure decoupling of the fan from the enclosure.
[0030] In addition to the suspension, the fan has at least one other connection to the sound box via at least one hose. However, the shape and material of this connection are designed to decouple the fan from the sound box.
[0031] The preferred form of fan bearing results in a fan that is suspended in three dimensions by connection with elastomers.
[0032] Thus, the concept presented provides at least a single, preferably double, decoupling of the fan from the device housing: The sound insulation box is decoupled by mounting it on foams and sealing material and using elastomer tubes to guide the air from the sound insulation box to a component of the device that is firmly connected to the housing.
[0033] As a replacement or supplementary measure, the fan can be decoupled from the soundproofing box using the above-mentioned mounting types and at least one elastomer tube for air ducting. This tube, with at least two elastomer suspensions, also serves as a suspension element for sound decoupling.
[0034] The elastomer tubes are connected to the connecting partners via indentations in the elastomer tubes and the counter profiles on the partners to be joined.
[0035] The box can be made of any material, preferably plastic or metal.
[0036] Elastomers are being considered for the fan bearing / suspension, which exhibit viscoelastic properties and thus have not only spring-loaded but also energy-dissipating properties. This contributes significantly to sound insulation and the reduction of sound and vibration transmission. As already mentioned, this bearing can be designed either vertically or preferably suspended.
[0037] The material and shape of the suspension and bearing elements allow for quick and easy installation of the fan inside the sound insulation box.
[0038] Installation is facilitated by the integration of guide elements and a shoulder / undercut in the suspension. During installation, the points facilitate the insertion of the bearing through a hole; the undercut allows the bearing / suspension to engage and can only be removed with the risk of damage.
[0039] At the same time, the suspension seals off the bore and thus also the two adjacent planes. A suspended mounting also has the advantage of allowing for large relative movements.
[0040] These deflections are limited to the desired extent by additional elements, which are mounted at least partially around the base of the suspension. These deflection limiters prevent, for example, the fan from touching the walls or individual modules of the sound insulation box.
[0041] As already mentioned above, a preferred bearing may consist of at least one elastomeric bearing element and at least one tubular air passage or tubular decoupling hose, which may also consist of elastomer or a rubber-like material.
[0042] The choice of shape and material of the bearing elements determines the sound decoupling to a large extent
[0043] After the air has entered the device through the inlet and the sound has been reduced by the sound insulation box, the air enters the solid housing shell part of the device.
[0044] To ensure the patient receives the most optimal gas supply during treatment, it may be helpful to use a humidifier. This is preferably installed after the components described above.
[0045] In order to ensure a precise position of the humidifier and to optimally integrate it into the basic device, the three movement dimensions of the humidifier are restricted via various elements of the device.
[0046] The first dimension is closed by adjacent planes, the base plate of the humidifier and an upward-facing, also horizontal plane of the basic unit.
[0047] The second dimension is closed by inserting at least one round element, preferably two round elements, which can each be part of the humidifier or the base unit. To prevent jamming when inserting the humidifier into the base unit, the base unit is equipped with guide rails.
[0048] In a preferred embodiment, the round-shaped elements consist of a tubular connecting piece provided with the air duct, an air inlet, and a self-limiting heating rod designed to establish an electrical connection, which protrudes into the lower part of the humidifier, is arranged in the water and is responsible for heating the water in the filled humidifier.
[0049] The decoupling element between the sound insulation box and the base unit also serves as a sealing material for the connection of the air inlet to the humidifier. The humidifier has at least one centering element, preferably designed as a rail, to prevent jamming when inserting the cap into the base unit. The base unit has guide slots.
[0050] The third dimension is locked by inserting a coupling element through the base unit and through the humidifier. The coupling element establishes the connection to the humidifier's air duct and the air duct to the patient hose. The resulting airways are not parallel and are arranged at an angle of preferably 80°±10° between the humidifier inlet and outlet.
[0051] To achieve a high degree of humidification in the air, various airflow paths are conceivable. The air is directed through the device into the lower section of the humidifier and rises vertically upwards in an airflow profile. There, it preferably mixes with the humidifier's high-humidity air. Part of the humidity is then carried back into another profile with a vertical downward airflow through the coupling element, via the ventilation tube to the patient.
[0052] The air-guiding profiles can consist of two separate pipes running side by side ( Fig. 10) or two concentric tubes ( Fig. 11) with a central air inlet tube. A nozzle insert is placed on this air inlet tube, which ensures optimal, even distribution and absorption of moisture from the air flow.
[0053] In a particularly preferred form, the air inlet and outlet are realized by a centrally inserted pipe with an implemented wall to separate the inlet and outlet.
[0054] The air introduced into the humidifier hits a baffle plate and is directed by this plate, in conjunction with a dividing plane and a mushroom-shaped hood, directly onto the water surface in order to achieve a high level of air humidification.
[0055] These elements are located in the upper part of the humidifier. The separation layer prevents a short circuit between the incoming and outgoing air, preventing the air from becoming enriched with moisture.
[0056] The supply / exhaust air profiles should be arranged as centrally as possible to minimize any water penetration into the openings, which primarily affect the supply air duct. Furthermore, the inclination and height of the opening influence the likelihood of water entering the openings and the rebound behavior of the airflow if the unit is tilted.
[0057] In conjunction with the parting plane of the upper part and the air duct profiles of the humidifier, an over-rotation protection device is also installed.
[0058] In addition to the elements already described, the upper part of the humidifier has further elements according to the invention that positively improve the air flow, safety and handling of the device for supplying breathing gas.
[0059] The mushroom-shaped hood over the air duct openings is advantageous in preventing water from entering the device when filling the humidifier.
[0060] The mushroom-shaped hood or brim / collar is mounted concentrically around the inlet / outlet tube in the upper section to prevent splash water from entering the tubes, especially the inlet. The collar of the outlet is designed to be smaller to prevent water from entering the air outlet due to the overpressure built up in the device via the air outlet into the hose when the device is tilted and the humidifier is full. The collar also directs the air directly onto the water surface.
[0061] The mushroom-shaped hood has a larger collar on the air supply side than on the air exhaust side; on the one hand to prevent water from entering the device, and on the other hand to prevent water from leaking out if the device is tilted.
[0062] The humidifier chamber is sealed by the upper part and a seal. The seal is preferably an O-ring. Instead of the standard radial sealing method, an axial seal is created using a circumferential shoulder on the upper part (inner shoulder) and on the lower part (outer shoulder). The upper part is dimensioned to allow the user to easily slip it over the lower part, prevent radial compression, and ensure that the sealing element remains on the actual axial sealing surface. Radially, the annular sealing element acts as an assembly aid for the user and secures the radial position of the sealing element against being forced out.
[0063] The humidifier is locked with a bayonet lock when removed from the device. When the humidifier is connected to the device, the upper part of the humidifier can neither be unscrewed nor screwed onto the humidifier. This is intended to minimize the likelihood of water entering the device during the humidifier filling process; this could occur if the lower part of the humidifier is open and water is accidentally poured into the profiles. This security feature, preventing the upper part of the housing from opening, is implemented by a positive fit with the ventilator.
[0064] To allow filling the humidifier even when mounted on the device, a cap is attached to the top. This cap can be operated with just one hand, significantly improving handling compared to previous closure types. This is achieved by a pre-tensioned element that automatically opens the cap to its fully open position when operated (opened).
[0065] When opened, the cap is tension-free; when closed, the cap is under tension. To do this, light pressure is applied to the lever-like cap, which, together with the preload force, overcomes the closing force.
[0066] For some patient groups, the use of a humidifier can be omitted because they do not complain of dry mouth or airways. However, to enable operation and use of the device without a humidifier, a humidifier replacement is inserted into the base unit in the same way as described above.
[0067] In the case of humidifier replacement, the heating element is not required and is replaced by a blind connection, which closes the opening in the device and protects the electrical heating element contacts from environmental influences.
[0068] The connections are also designed as parallel connections for connection to the air outlet and heating element of the base unit. The first dimension is limited by the mutual horizontal planes: the base of the humidifier replacement and the upward-facing horizontal counter surface of the base unit.
[0069] The second dimension is achieved by connecting at least one, preferably two, round elements to the base unit. The third dimension is achieved by inserting a coupling element through the base unit into the humidifier replacement.
[0070] The closure cap also serves to reduce the mask noise, as it has a relatively large expansion space in which, in a preferred embodiment, further cross-sectional narrowings and widenings as well as sound insulation materials can be incorporated.
[0071] To further reduce mask noise, the closure cap can also be larger and incorporate several such elements. The closure cap has at least one centering element, preferably designed as a rail, to prevent jamming when inserting the closure cap into the base unit. The base unit has guide slots.
[0072] The decoupling element has an additional function as a seal with a sealing bead for the humidifier or humidifier replacement air inlet.
[0073] Until now, it has not been possible to quickly disconnect the tube from the device with just one hand. The coupling element mentioned above allows for a simple, quick, and one-handed connection of a standard ventilation tube to the device.
[0074] This element features Bernoulli compensation. This element uses a constriction to simulate the behavior of the breathing tube, particularly the breathing tube resistance, so that the pressure measured in the constriction is equivalent to the pressure at the patient's mask. This eliminates the need for a pressure measurement tube to the patient.
[0075] The pressure accumulating in the constriction of the coupling element is passed through an opening in the coupling element, preferably a slotted hole, and through a pressure measuring nozzle to a pressure sensor positioned in the device.
[0076] Despite two different elements (humidifier and humidifier replacement), the pressure measuring channel is located at the same position and the two elements influence the measurement in a non-relevant area, since the measuring point is located as close as possible to the device outlet; the geometries occurring in the area of the coupling element are identical.
[0077] The coupling element has at least one seal, preferably two O-rings, which are arranged in front of and behind the pressure opening to the gas flow, on the one hand sealing the device to the outside and on the other hand sealing the pressure measuring nozzle to the inside of the device, since pressure gradients in the vicinity of the Bernoulli element can influence correct measurement by short-circuiting air flows.
[0078] The opening for establishing the connection of the pressure chamber in the area of the constriction with the pressure sensor in the device is preferably located at the top, since otherwise water accumulation due to condensation in the circumferential groove would be likely and could influence the pressure measurement.
[0079] In a further preferred embodiment of the coupling element, an anti-twist device is attached to the coupling element in conjunction with the base unit, which enables easy joining of the element to the counterpart and is preferably designed as a triangle. The tip in the joining direction also serves as a centering / positioning element for the coupling element.
[0080] Fig. Figure 1 shows the basic structure of a ventilation device. A breathing gas pump is arranged in the interior of the device in the area of a device housing (1) with a control panel (2) and display (3). A connecting tube (5) is connected via a coupling element (4). The coupling element (4) can be easily and quickly coupled to the ventilator via a control element (13). An additional pressure measuring tube (not shown) can run along the connecting tube (5) and can be connected to the device housing (1) via a pressure inlet nozzle (not shown). To enable data transmission, the device housing (1) has an interface (8). An exhalation element (not shown) is arranged in the area of an extension of the connecting tube (5) facing away from the device housing (1).
[0081] To prevent the respiratory tract from drying out, it is particularly useful to humidify the respiratory air during longer ventilation phases. Such humidification of the respiratory air can also be achieved in other applications. For humidification, adaptable respiratory air humidifiers (9) are usually inserted into the airway between the ventilator and the patient. The respiratory air humidifier consists of an upper part (11) and a lower part (12). The respiratory air humidifier has at least one water filler neck located in the area of the upper part (11).
[0082] In addition, an oxygen supply valve can be adapted to supply a user with an increased amount of oxygen with the breathing gas.
[0083] The connecting tube can be connected to a patient interface, which can be a nasal mask, on the side facing away from the ventilator. A headgear can be used to secure the mask to the patient's head. The ventilation mask has a connector at the end facing the connecting tube.
[0084] The upper part (11) has a curved edge, which is particularly Fig. 5, whose curved shape is adapted to the curved contour of the upper side of the device housing (1). When the humidifier is connected to the device housing (1), the upper part (11) cannot be twisted off the lower part (12). This prevents improper filling of the humidifier.
[0085] In the area of the humidifier holder (9) Fig. 2 Alternatively, if no humidifier (9) is used, a cover (14) can be attached which fits snugly against the top and sides of the device and incorporates the device design.
[0086] In addition to air flow, the cover (14) also performs another pneumatic function. By passing air through the interior of the cover (14), a soundproofing function is achieved. The humidifier also reduces noise when in operation.
[0087] The holder for the respiratory air humidifier (15) is according to Fig. 3 arranged essentially parallel to a support surface of the device. The respiratory air humidifier (15) is essentially inserted laterally onto and / or into the device. Assembly is facilitated by the two guide aids (55, 56); these simultaneously center the respiratory air humidifier during the joining process, so that the air outlets from the device (17) and the power supply (18) are brought together with the humidifier.
[0088] The rounded, yet non-symmetrical shape of the humidifier mount and the complementary shape of the humidifier define the direction and / or placement of the humidifier within the device. The humidifier fits precisely into a predefined humidifier mount, achieving a high degree of functional integration. This prevents incorrect installation. A humidifier can essentially not be rotated on the device.
[0089] The air outlet (17) and the power supply (18) for the humidifier are located in the area of the humidifier mount (15). A pressure gauge port (19) is also visible. A recess (16) is located near the front of the device, which accommodates the coupling element (4).
[0090] Due to the position of the pressure gauge (19), the pressure is measured inside the device, but downstream of the humidifier. Any pressure losses in the humidifier area cannot affect the measured pressure value.
[0091] In the area of the lower part (12) of the humidifier, Fig. 4 the air inlet (21) and a plug contact for the power supply (20) of the respiratory air humidifier are arranged essentially parallel to one another. The air outlet (22) of the respiratory air humidifier is not located in a straight line opposite the air inlet (21) of the respiratory air humidifier, but at an angle of essentially 90° relative to the air inlet. In at least one operating state, the air inlet (21) and a plug contact for the power supply (20) of the respiratory air humidifier as well as the air outlet (22) of the respiratory air humidifier are located essentially below the water supply. To the side of the air outlet (22) there is a connecting piece (19.1) which connects to the pressure measuring piece (19).
[0092] Fig. Figure 5 shows a view of the respiratory air humidifier from below, with the humidifier tilted slightly backward. The base of the humidifier is essentially rounded and has at least one corner (23). This corner prevents the humidifier from twisting on the device because its base complements a receptacle for the humidifier on the device. A connecting piece (19.1) is located to the side of the air outlet (22), which connects to the pressure gauge port (19).
[0093] The humidifier is fixed in the device via the plug connection of the air inlet (21) and the power supply (20) of the respiratory air humidifier in cooperation with the air outlet (18) and the power supply (17) for the respiratory air humidifier of the device.
[0094] The humidifier can be adapted to the device in two easy steps, ready for use. The humidifier is guided horizontally onto the device's mounting surface, with the complementary areas of the humidifier and the device defining the joining direction. At least partial engagement of the complementary areas of the air inlet (21) and the power supply (20) of the respiratory air humidifier with the air outlet (17) and the power supply (18) of the device secures the humidifier. The humidifier is finally fixed and secured by inserting and / or plugging the coupling element (4) into the designated receptacle (16) in the device area.
[0095] Furthermore, for easy and safe installation, two guide aids (57, 58) are attached to the humidifier, which engage with the two guide aids on the device (55, 56).
[0096] Fig. 6 and Fig. 7 show the coupling element (4). The coupling element (4) has a device area (25) for coupling to the device via the recess (16) and, at the opposite end, a hose area (24) for coupling to the hose (5). By pressing the operating part (29) of the operating element (13), the functional part (30) of the operating element is moved. This allows the coupling element (4) to be coupled to the ventilator easily, quickly and safely. In the area between the device area (25) and the hose area (24), at least one seal (28) is provided, which can be designed as an O-ring or lip seal. In the area of the coupling element there is a taper (26) which has a smaller diameter than the coupling element. In the area of the taper there is a measuring opening (27).
[0097] The coupling element fulfils at least two of the following functions: 1. fixing the humidifier in the device 2. a sealed air line from the humidifier to the hose 3. Attaching the hose to the device and / or humidifier 4. a measuring point 5. commissioning of the device 6. The humidifier is partly fixed by air-conducting parts
[0098] Fig. 8 shows the lower part (12) and Fig. 9 the upper part (11) of the humidifier. The lower part essentially serves as a water storage chamber. The upper part essentially serves as the air duct and, in conjunction with the lower part, provides the humidification chamber (41). In the lower part, the air coming from the device is directed through the air inlet (21) essentially in the area of the base surface (34) into the center of the lower part. There, the air duct (31) bends upwards at an angle of greater than 60°, preferably in the range of 90°.
[0099] The air duct (31) is divided into two parts by a continuous partition (35) and is open at the top. One part directs the air coming from the device as the air supply duct (33) into the humidifier upper section (11). There, the air hits the air inlet area to an area of the baffle plate (39), which is essentially supplied with non-humidified air, and is guided into the humidification chamber (41) by at least one air guide structure (37). The air guide structure (37) prevents essentially non-humidified air from being directed directly to the air outlet (22). This engages in the recess (59) on the humidifier outlet and simultaneously provides an over-rotation protection for the humidifier upper section.
[0100] The air, which is humidified during operation, is guided through at least one air guide structure (37) to an area of the baffle plate (38) which is essentially exposed to humidified air. When the humidifier is installed, a circumferential rim (40) is located cap-like over the upper part of the air line (31) and, through the air guide structure (37), which essentially forms a seal against the partition wall (35), defines the air path in the humidifier. The rim (40) overlaps the upper edge of the air line (31). This overlap prevents water from splashing into the air inlet and into the device, or into the air outlet and onto the patient.
[0101] The air flow in the humidifier area is primarily via vertical tubes located centrally within the humidifier. The opening is always located above the water level.
[0102] According to the embodiment in Fig. 10, the air supply line (33) and an air discharge line (32) run in two separate chimney-like channels which extend essentially parallel and at a comparatively small distance from one another.
[0103] In general, a key design feature of the humidifier is the chimney-like structure inside the humidifier for the inflow of the air to be humidified and the return of the humidified breathing air. All connections leading to the outside are located in a lower part of the device. This structure allows the humidifier to be integrated into the ventilator and avoids the need for a separate flange connection to the outside of the ventilator.
[0104] In order to prevent the upper part (11) from opening when the humidifier is connected, the recess (60) on the edge of the upper part is designed to match the shape of the housing, so that turning the upper part (11) is not possible, since the recess (60) is at least partially formed in a form-fitting manner with the device housing.
[0105] In the upper part (11) you can see the filler neck (36) for water, which can be operated through the cap (10).
[0106] The closure (10) for the filling opening (36) is according to Fig. 12 is arranged in the region of the upper part (11), for example, in the edge area. The closure has an operating surface (42) in its upper region. The operating surface is preferably slanted and has an irregular surface structure to improve the haptic properties.
[0107] In the area of the closure, Fig. 13, a resilient hinge (43) is arranged. The hinge is preferably relaxed when the closure releases the filling opening. The hinge is preferably under tension when the closure closes the filling opening. The tension is such that the filling opening is released when a slight, targeted force is applied to the operating surface. [see below]
[0108] The inclination of the operating surface defines and directs the force applied by a user in such a way that the closure releases the filling opening with a targeted and light application of force.
[0109] The closure is preferably made of a slightly resilient material, particularly preferably a rubber-like material. The circumferential groove (61) allows for easy installation on the upper part (11).
[0110] When operational, the top of the humidifier cannot be removed. This prevents accidental filling of the humidifier by removing the top.
[0111] The seal between the upper and lower sections of the humidifier is designed, for example, as an O-ring. The seal is preferably axial with radial guidance. It is also preferred to use O-ring seals in the device area, which provide axial sealing with radial guidance.
[0112] Lip seals are particularly preferred in areas of the humidifier and / or device where pressures above 4 mbar may occur. The existing gas pressure presses the lip seal against sealing surfaces located, for example, between the upper and lower sections of the humidifier.
[0113] Fig. 14 and Fig. 15 shows the arrangement of the semi-closed sound insulation box (45) in the device. When assembled, the top of the sound insulation box (45) is provided with sealing material (63), which also functions as a bearing and sound insulation. The sound insulation box is preferably made of plastic and can be completely removed from the device as a module. This ensures easy cleaning. In the area of the sound insulation box (45) there is a holder for the fan (47). The air intake (46, 62) passes through a filter element (not shown) to the fan. Furthermore, a deflection (65) and a channel (66) bridging the individual modules can be seen. The sound insulation material (67) is placed around a deflection.
[0114] Fig. Figure 15 also shows, among other things, a perspective rear view of the sound insulation box inside the device. The air supply (46) is clearly visible here, as a cover cap (not shown) has been removed from the device. When installed, the cover cap serves both as a screen and as sound insulation.
[0115] Fig. 16 and Fig. 17, Fig. 18, Fig. 30 and Fig. 31 shows the structure of the sound insulation box (45) consisting of three modules. The lower part (50), middle part (48), and upper part (49) can be combined to form the sound insulation box (45). The lower part (50), middle part (48), and upper part (49) define at least two essentially horizontal planes in which the air is guided and the sound is insulated. Air-conducting areas (51) alternate with sound-insulating areas (52), which can be designed as flat and / or expanded and / or foam-lined areas. Preferably, at least two sound insulation principles are implemented in the area of the sound insulation box (45).
[0116] Via at least one air deflection structure (53), the air is deflected at least once from a horizontal plane to a vertical plane and preferably further deflected to another horizontal plane. Preferably, the air changes plane twice.
[0117] For example, air-conducting and sound-insulating structures alternate at least once in the area of the sound-insulating box (45).
[0118] The flat, horizontal, sound-insulating areas are located above and below the fan mount (47). To ensure the modules fit neatly together, guide columns (68) are integrated into the box, which also house the screw guides.
[0119] Fig. 19 and Fig. Figure 20 shows further views of the device. The mount for the fan (53) within the soundproofing box (45) is located essentially centrally, surrounded by air-conducting and sound-conducting components. The fan (53) is located within the soundproofing box (45) between the intake and discharge areas (55) of the device.
[0120] The fan is mounted by soft, elastomeric elements (54), which preferably have spring and damping properties. The fan is suspended. The fan is mounted in a suspended manner. The mounting allows the fan to be movably suspended in three dimensions. At least two sound-absorbing structures are located in the area of the fan.
[0121] The fan is mounted centrally in the device as far away as possible from the walls of the outer casing and / or surrounded by air-conducting components and / or surrounded by sound-conducting components.
[0122] Fig. Figure 21 shows a cross-section through the sound insulation box. The fan (53) is mounted on the elastomer suspensions (54) and additionally connected to the sound insulation box with a decoupling hose (69). The sound insulation box (45) is constructed from three modules (71), which are connected, for example, with screw connections (72). Sealing and insulating material (73) is clamped between them. This material is also located as bearing material (63) beneath the box. The semi-cylindrical elements (70) mounted around the fan suspension serve as deflection limiters.
[0123] Fig. 22 shows the embedding of the sound insulation box (45) as well as the air outlet (17) and the energy supply (18) to the humidifier or cover cap via a decoupling element (64).
[0124] Fig. Figure 23 shows the ventilator and the internal semi-closed sound insulation box (45), which is closed by the insulation / bearing / sealing material (63). The decoupling element (64) ensures decoupling of the semi-open sound insulation box (45) from the device (1).
[0125] To facilitate assembly of the insulation material (63), it is particularly intended to provide the insulation material with at least two recesses and to provide associated surfaces of the upper part of the device with markings in the region of the extensions facing the insulation material (63). Fig. 23 shows two essentially diagonally arranged cross-shaped markings, with the center of each cross enclosed by a circle. The recesses in the area of the insulation material (63) can preferably be circular. During assembly, it is only necessary to ensure that the centers of the recesses coincide with the centers of the cross-shaped markings. Once this is achieved, an optimal assembly condition is ensured. As a rule, two recesses and two associated cross-shaped markings prove sufficient to support a simple assembly process.
[0126] Fig. 24 shows a view of the sound insulation box (45), with a counter profile (74) for a decoupling element not shown.
[0127] Fig. Figure 25 shows a view of the sound insulation box (45), which has modules (71), a counter-profile (74) for a decoupling hose (not shown), screw connections (72), and holes (77) for the fan suspension (54). The utilization of existing geometries is clearly visible, here the fan positioning (76) and a screw connection (72) for forming levels and constructing air ducts and sound-insulating areas, for example, using sound-insulating material (63). The fan suspension (54) simultaneously closes the hole (77) and thus also the two levels separated by the module (71).
[0128] Fig. Figure 26 shows a section through a respiratory air humidifier (9) with an upper part (11) and a lower part (12). A seal (82), preferably consisting of an O-ring, is inserted between them. Furthermore, a parting plane (35) on the lower part (12) and a parting plane (37) on the upper part between the vertically extending supply and discharge channels are visible. The air inlet (33) and the air outlet (32) are completed by a rim (40) to influence the air flow to the desired extent. The pressure measuring nozzle (19.1) is also visible.
[0129] Fig. Figure 27 shows a rear view of the device (1) and an air inlet cover cap (78) for the air inlet into the device, which contributes to the intake sound insulation.
[0130] Fig. 28 shows the shape of a fan suspension (54) which is provided with a guide tip (79) and a shoulder (80) and a circumferential groove (81) for quick mounting of the fan.
[0131] Fig. Figure 29 shows a further partial view of the interior of the device (1). In particular, it illustrates how the device's internal connections to the pressure measuring connection are realized. The pressure measuring connection (19) initially comprises a Fig. 29, a recess not visible in an inner wall (90) of the device housing, into which a sealing element (91) made of a preferably elastomeric material is inserted. The sealing element (91) is secured by lateral webs (92, 93). The connecting piece of the respiratory air humidifier can be inserted onto the outside of the sealing element (91).
[0132] The side webs (92, 93) have a locking profile on the outside, which can be engaged behind by an adapter (94). The adapter (94) has fastening legs (95, 96) that engage with the mounting profile. The legs are supported by a central element (97) of the adapter (94), one end of which can be inserted into the sealing element (91) like a socket. A stop plate (98) supports the precise positioning of the adapter (94).
[0133] A nozzle (99) of the adapter (94), located away from the sealing element (91), serves to connect a pressure measuring hose (not shown), which establishes the connection to the actual pressure measuring sensor. In particular, it is intended to position the pressure sensor in the area of a control board of the device.
Claims
[1] Ventilator, characterized by that in the area of the ventilator at least one blower (53) for sucking in air by connection to elastomer elements (54, 63, 69, 70, 73) is arranged so as to be movable in three dimensions and that in the area of the ventilator a sound insulation box and a filter for separating particles from the sucked-in air are arranged, wherein the ventilator can be combined with a respiratory air humidifier or a humidifier substitute, wherein the respiratory air humidifier can be fixed in the area of the ventilator via at least one coupling element and the coupling element additionally serves to fasten the hose and at least two airways are provided in the area of the respiratory air humidifier. [2] Ventilator according to claim 1, characterized by that at least one fan (53) is suspended (54) in the area of the ventilator. [3] Ventilator according to claim 1 or 2, comprising a fan (53) arranged in a soundproofing box (45) positioned within a housing (1) of the ventilator and elastically mounted relative to the housing (1) of the ventilator, characterized by that the sound insulation box (45) is semi-closed. [4] Ventilator according to at least one of the preceding claims characterized by that the elastic bearing (54, 63, 69, 73) is designed as at least one pin made of an elastomeric material, which has a holding profile into which the fan engages with a counter-profile. [5] Ventilator according to at least one of the preceding claims characterized bythat the sound insulation box (45) has a space for the centrally arranged fan receptacle (47) in one plane, this space extending into at least one further air-conducting plane and forming flow bottlenecks there which contribute to sound insulation.
Citation Information
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