WEAR-RESISTANT REINFORCED CUTTING TOOL AND METHOD FOR MANUFACTURING IT
A wear-resistant reinforced cutting tool with a tool body, carrier, and wear-resistant elements addresses the issue of tool wear by enhancing durability through strategic attachment of harder materials, preventing failure and maintaining cutting performance.
Patent Information
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- KENNAMETAL INC
- Filing Date
- 2022-04-26
- Publication Date
- 2026-05-07
AI Technical Summary
Cutting tools, such as earth cutting tools, experience significant wear during use, leading to a thin cross-section that can malfunction and require frequent replacement due to failure.
A wear-resistant reinforced cutting tool comprising a tool body, a carrier, wear-resistant elements, and a cutting tip, all with higher material hardness than the tool body, is constructed with the carrier and elements fixedly attached to enhance durability.
The reinforced cutting tool effectively protects the tool body from wear and erosion, preventing failure and maintaining a desirable cutting pattern by utilizing harder materials strategically attached to critical points.
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Abstract
Description
[0001] The invention relates to wear-resistant reinforced cutting tools that can be used for cutting operations, such as earth cutting. Furthermore, the invention relates to methods for manufacturing such cutting tools.
[0002] Cutting tools, such as earth cutting tools, are often subject to heavy wear during use. The bodies of these cutting tools can wear away, leaving a thin cross-section that is prone to malfunction and can leave an undesirable cutting pattern. These cutting tools frequently fail and must be replaced.
[0003] Cutting tools are known from US 2012 0 025 592 A1 and US 10 323 515 B1.
[0004] The object of the invention is to provide cutting tools to overcome one or more problems of cutting tools and methods for their manufacture known from the prior art.
[0005] The problem is solved by a cutting tool according to claim 1, by a cutting tool according to claim 8 and by a method according to claim 14.
[0006] In one embodiment, a wear-resistant reinforced cutting tool can be provided. The wear-resistant reinforced cutting tool can comprise a tool body, a carrier, at least one wear-resistant element, and a cutting tip. The carrier can be fixedly attached to the tool body, with one end of a surface of the tool body adjacent to the carrier. The at least one wear-resistant element can be fixedly attached to the tool body. The at least one wear-resistant element can be adjacent to the end of the surface of the tool body. The cutting tip can be fixedly attached to the carrier. The carrier, the at least one wear-resistant element, and the cutting tip can each have a material hardness higher than that of the tool body.
[0007] In a further embodiment, a wear-resistant reinforced cutting tool can be provided. The wear-resistant reinforced cutting tool can comprise a tool body, a carrier, at least one wear-resistant element, and a cutting tip. The carrier can be fixedly attached to the tool body. The at least one wear-resistant element can be fixedly attached to the tool body. The cutting tip can be fixedly attached to the carrier. One end of the cutting tip can be made of polycrystalline diamond. The carrier, the at least one wear-resistant element, and the cutting tip can each have a material hardness that is higher than that of the tool body.
[0008] In a further embodiment, a method for manufacturing a wear-resistant reinforced cutting tool can be provided. In one step, at least one wear-resistant element and a carrier can be fixedly attached to a tool body. The carrier and the at least one wear-resistant element can each have a material hardness that is higher than that of the tool body. In a simultaneous step, a desired microstructure of the tool body can be achieved.
[0009] The scope of the present invention is defined exclusively by the attached claims and is not affected by the statements in this summary.
[0010] The invention can be better understood with reference to the following drawings and descriptions. The components in the figures are not necessarily to scale. Rather, the focus is on illustrating the principles of the invention. Fig. Figure 1 illustrates a perspective view of an embodiment of a mounted wear-resistant reinforced cutting tool; Fig. Figure 2 illustrates a perspective view of the wear-resistant reinforced cutting tool of the embodiment of Fig. 1 in a disassembled state; Fig. Figure 3 illustrates a cross-sectional view along line 3-3 of the wear-resistant reinforced cutting tool of the embodiment of Fig. 1; Fig. Figure 4 illustrates a perspective view of another embodiment of a mounted wear-resistant, reinforced cutting tool; Fig. Figure 5 illustrates a perspective view of the wear-resistant reinforced cutting tool of the embodiment of Fig. 4 in a disassembled state; Fig. Figure 6 illustrates a perspective view of another embodiment of a mounted wear-resistant, reinforced cutting tool; Fig. Figure 7 illustrates a perspective view of the wear-resistant reinforced cutting tool of the embodiment of Fig. 6 in a disassembled state; Fig. Figure 8 illustrates a cross-sectional view along line 8-8 of the wear-resistant reinforced cutting tool of the embodiment of Fig. 6; Fig. Figure 9 is a flowchart illustrating an embodiment of a method for manufacturing a wear-resistant reinforced cutting tool; and Fig. Figure 10 is a flowchart illustrating another embodiment of a method for manufacturing a wear-resistant reinforced cutting tool.
[0011] The Fig. Figures 1-3 illustrate assembled and disassembled views as well as cross-sections of an embodiment of a wear-resistant reinforced cutting tool 10. The wear-resistant reinforced cutting tool 10 can be used for earth cutting operations in road construction. In other embodiments, the wear-resistant reinforced cutting tool 10 can also be used for other types of cutting operations. As shown in the Fig. As shown in Figures 1-3 together, the wear-resistant reinforced cutting tool 10 can comprise a tool body 12, a locking system 14, a carrier 16, a plurality of wear-resistant elements 18, and a cutting tip 20. In other embodiments, the wear-resistant reinforced cutting tool 10 can comprise various components in different configurations.
[0012] The tool body 12 can be made of steel. In other embodiments, the tool body 12 can be made of different materials. The tool body 12 can comprise a shaft 12a at one end 12b and a holder 12c at a second end 12d. The shaft 12a and the holder 12c can have a cylindrical shape. The shaft 12a can include a cavity 12e extending around the circumference of the shaft 12a. The holder 12c can include an inner connecting section 12f, which can be a receptacle. In other embodiments, the inner connecting section 12f can be a plug. The holder 12c can further include a plate seat 12g. The plate seat 12g can comprise surfaces 12h, 12i, and 12j. Surfaces 12h and 12i can encompass the side walls of the plate seat 12g, and surface 12j can encompass the bottom of the plate seat 12g. Surface 12i can have a length greater than that of surface 12h.The plate seat 12g, which includes surfaces 12h and 12i, can extend around the inner connecting section 12f. The outer diameter 12k of the holder 12c can be larger than the outer diameter 12l of the shaft 12a.
[0013] The locking system 14 can comprise a locking element 14a and a washer 14b. The locking element 14a and the washer 14b can be made of steel. In other embodiments, the locking element 14a and the washer 14b can be made of different materials. The locking element 14a can be cylindrical and extend to, over, and around the shaft 12a. The locking element 14a can be attached to the shaft 12a by means of a washer 14b and a locking tab 14c. In other embodiments, the locking element 14a can be attached to the shaft 12a by other fastening methods. The washer 14b can be arranged to be slidable relative to and over the locking element 14a.The locking tab 14c of the locking element 14a can be configured to connect to and be held in the cavity 12e of the shaft 12a, thereby securing the locking element 14a to the shaft 12a. When the washer 14b is positioned above the locking element 14a adjacent to the cavity 12e at location 14d, the locking element 14a can be compressed and the locking tab 14c can connect to the cavity 12e. During the installation of the wear-resistant reinforced cutting tool 10 in a bore (not shown) of a rotating drum (not shown), the washer 14b can be moved along the locking element 14a from a location 14d adjacent to the cavity 12e to a second location 14e adjacent to the holder 12c of the tool body 12. This movement of the washer 14b can cause the locking element 14a to expand into a surface of the bore of the rotating drum.
[0014] The hardness of the carrier 16 can be greater than that of the tool body 12. The carrier 16 can have a material hardness of at least 58 Rockwell hardness C (HRC). In one embodiment, the carrier 16 can be made of sintered tungsten carbide (WC-Co alloy) having a cobalt content of about 5 to about 13 percent by weight. In other embodiments, the carrier 16 can consist of different materials with different hardnesses. An inner connecting section 16a of the carrier 16 can be fixedly attached to the inner connecting section 12f of the tool body 12. The inner connecting section 16a can be a plug. In other embodiments, the inner connecting section 16a can be a receptacle. In one embodiment, the inner connecting section 16a of the carrier 16 can be brazed to the inner connecting section 12f of the tool body 12.In other embodiments, the inner connecting section 16a of the support 16a can be firmly attached to the inner connecting section 12f of the tool body 12 by other fastening methods. The end 12m of the surface 12i of the tool body 12 can be arranged adjacent to the support 16. The diameter 16b of a section 16c of the support 16 can be larger than the diameter 12n of the surface 12i of the tool body 12. In this way, an outer surface 16d of the support 16 can circumferentially cover and reinforce the end 12m of the surface 12i of the tool body 12. The support 16 can have a mushroom shape. In other embodiments, the shape of the support 16 can vary.
[0015] The hardness of the plurality of wear-resistant elements 18 can be greater than that of the tool body 12. The plurality of wear-resistant elements 18 can have a material hardness of at least 58 Rockwell hardness C (HRC). In one embodiment, the plurality of wear-resistant elements 18 can be made of sintered tungsten carbide (WC-Co alloy) having a cobalt content of about 5 to about 13 percent by weight. In other embodiments, the plurality of wear-resistant elements 18 can consist of different materials with different hardnesses. The plurality of wear-resistant elements 18 can be fixedly attached within the insert seat 12g to the surfaces 12h, 12i, and 12j of the tool body 12. In one embodiment, the plurality of wear-resistant elements 18 can be brazed within the insert seat 12g to the surfaces 12h, 12i, and 12j of the tool body 12.In other embodiments, the plurality of wear-resistant elements 18 within the plate seat 12g can be attached to the surfaces 12h, 12i, and 12j of the tool body 12 using different fastening methods. The plurality of wear-resistant elements 18 can comprise three semicircular plates, each covering 120 degrees (120°) of the circumference of surface 12i of the tool body 12, to collectively cover the entire circumference of surface 12i of the tool body 12. In other embodiments, any number of abutting wear-resistant elements 18 of different sizes and shapes can be used to cover the entire circumference of surface 12i of the tool body 12. The plurality of wear-resistant elements 18 can extend from surface 12j of the tool body 12 to the end 12m of surface 12i of the tool body 12 and adjacent to section 16c of the support 16.In this way, the multitude of wear-resistant elements 18 can completely cover and reinforce the entire surface 12i of the tool body 12. In other embodiments, any number of abutting wear-resistant elements 18 can be used to jointly cover and reinforce different surfaces of the tool body 12.
[0016] The hardness of the cutting tip 20 can be greater than that of the tool body 12. The cutting tip 20 can have a material hardness of at least 58 Rockwell C (HRC). In one embodiment, an end 20a of the cutting tip 20 can be made of a different material than a substrate 20b of the cutting tip 20. The end 20a of the cutting tip 20 can be made of a harder material than the substrate 20b of the cutting tip 20, both of which can have a greater material hardness than the tool body 12. In one embodiment, the substrate 20b of the cutting tip 20 can be made of sintered tungsten carbide (WC-Co alloy) having a cobalt content of about 5 to about 13 percent by weight, and the end 20a of the cutting tip 20 can be made of polycrystalline diamond. In other embodiments, the cutting tip 20 can be made of different materials with different hardnesses.The cutting tip 20 can be fixedly attached within and to a plate seat 16e of the carrier 16. An upper section 20c of the cutting tip 20 can protrude from the plate seat 16e of the carrier 16. In one embodiment, the cutting tip 20 can be brazed within and to the plate seat 16e of the carrier 16. In other embodiments, the carrier 16 can be attached within and to the plate seat 16e of the carrier 16 using different fastening methods.
[0017] The head 10a of the wear-resistant reinforced cutting tool 10 can comprise the holder 12c, the support 16, the plurality of wear-resistant elements 18, and the cutting tip 20. The head 10a of the wear-resistant reinforced cutting tool 10 can have a length 10b extending from an end 12o of the holder 12c to the end 20a of the cutting tip 20. The maximum diameter of the head 10a of the wear-resistant reinforced cutting tool 10 can include the outer diameter 12k of the holder 12c. A length 18a of the plurality of wear-resistant elements 18 can cover at least 10% to 70% of the length 10b of the head 10a of the wear-resistant reinforced cutting tool 10. A strength 18b of the multitude of wear-resistant elements 18 can be between 3% and 30% of the outer diameter 12k of the bracket 12c.In other embodiments, the dimensions of the head 10a of the wear-resistant reinforced cutting tool 10, including its components, may vary.
[0018] When the wear-resistant reinforced cutting tool 10 is mounted on a rotating drum (not shown), the shank 12a can be inserted into a locking system (not shown) of a bore in the rotating drum, thereby allowing the washer 14b to be moved from the point 14d adjacent to the cavity 12e of the shank 12a to the second point 14e adjacent to the holder 12c of the tool body 12. During this movement, the locking element 14a can expand outwards against a surface of the bore in the rotating drum, thus locking the locking element 14 against the locking system of the bore in the rotating drum due to friction.In this way, the wear-resistant reinforced cutting tool 10, including the locking element 14 and the attached shaft 12a, can be attached to the rotating drum by means of the locking tab 14c held in the cavity 12e of the shaft 12a, so that it is designed to rotate with the rotating drum during cutting or operation of the rotating drum. To enable the use of the locking tab 14c for effectively locking the wear-resistant reinforced cutting tool 10 to the drum, the mass of the head 10a of the wear-resistant reinforced cutting tool 10 can be kept as low as possible.The use of one or more hard, but relatively low-mass, wear-resistant elements 18, compared to the hard, but high-mass carriers 16, for reinforcing the tool body 12 at the critical points of the holder 12c, can enable the use of the less hard and less dense material of the tool body 12 to keep the mass of the head 10a of the wear-resistant reinforced cutting tool 10 at a manageable level. In one embodiment, the hard, but high-mass carrier 16 can have a density between 14 and 15 grams per cubic centimeter, a hardness greater than 58 HRC, and a volume 1.5 to 5 times larger than the at least one wear-resistant element 18. The at least one wear-resistant element 18 can have a hardness and density comparable to the carrier 16. The holder 12c of the tool body 12 can have a density of 7.2 to 8.2 grams per cubic centimeter.This allows for the provision of a mass-effective reinforcement system that utilizes a carrier 16 and one or more wear-resistant elements 18, which exhibit superior wear properties compared to the material of the tool body 12, to reinforce the tool body 12 of a cutting tool 10 to protect it from wear and erosion during a cutting operation. This can protect the tool body 12 of the cutting tool 10 from being washed out and causing failure of the cutting tool 10, thus preventing the resulting undesirable cutting pattern of a failing cutting tool 10.
[0019] The Fig. Figures 4-5 illustrate assembled and disassembled views of another embodiment of a wear-resistant reinforced cutting tool 110. The wear-resistant reinforced cutting tool 110 can be used for earth cutting operations in road construction. In other embodiments, the wear-resistant reinforced cutting tool 110 can also be used in other types of cutting operations. As described in the Fig. As shown in Figures 4-5, the wear-resistant reinforced cutting tool 110 can be identical to the wear-resistant reinforced cutting tool 10 of the embodiment of the Fig. 1-3, except that the plurality of wear-resistant elements 118 may only comprise two non-abutting, semicircular plates that cover only a portion of the circumference of the surface 112i of the tool body 112. In other embodiments, the wear-resistant reinforced cutting tool 110 may employ at least one wear-resistant element 118 that covers only a portion of the circumference of the surface 112i of the tool body 112. In one embodiment, for example, the at least one wear-resistant element 118, which may comprise a plurality of non-abutting wear-resistant elements 118, may be used to cover more than 40% but less than 100% of the circumference of the surface 112i of the tool body 112. In other embodiments, the at least one wear-resistant element 118 may cover a varying percentage of the circumference of the surface 112i of the tool body 112.In other embodiments, the at least one wear-resistant element 118 can have different configurations for covering different surfaces of differently designed cutting tools 110.
[0020] The Fig. Figures 6-8 illustrate assembled, disassembled, and cross-sectional views of another embodiment of a wear-resistant reinforced cutting tool 210. The wear-resistant reinforced cutting tool 210 can be used for earth cutting operations in road construction. In other embodiments, the wear-resistant reinforced cutting tool 210 can also be used in other types of cutting operations. As shown in the Fig. 6-8 together, the wear-resistant reinforced cutting tool 210 can be combined with the wear-resistant reinforced cutting tool 10 of the embodiment of the Fig. 1-3 are identical, except for the following points: (1) only one wear-resistant element 218 is used, comprising a ring that covers the entire circumference of the surface 212i of the tool body 212, and (2) the surface 212h of the insert seat 212g is significantly shorter. In one embodiment, the surface 212h of the insert seat 212g is 0-50% of the height of the surface 212i. In other embodiments, the wear-resistant element 218 can have different configurations to cover different surfaces of differently shaped cutting tools 210.
[0021] Fig. Figure 9 illustrates a flowchart of an embodiment of method 330 for manufacturing a wear-resistant reinforced cutting tool. Method 330 can be used to manufacture any wear-resistant reinforced cutting tool of the disclosure. In other embodiments, method 330 can be used to manufacture reinforced cutting tools with varying degrees of wear resistance.
[0022] In step 332, at least one wear-resistant element and a carrier can be fixedly attached to a tool body. The carrier and the at least one wear-resistant element can each have a material hardness greater than that of the tool body. The fixed attachment can include brazing. In other embodiments, the fixed attachment can include other methods. Step 334, while step 332 is being performed, can include simultaneously achieving a desired microstructure of the tool body. The desired microstructure can include a fine-grained martensitic structure. In other embodiments, the desired microstructure can vary. Achieving this can include heating and rapid cooling of the tool body. In other embodiments, the method of achievement can vary. Step 336 can include the subsequent fixed attachment of a cutting tip to the carrier. The fixed attachment can include brazing.In other embodiments, the fixed attachment may involve other methods. The material hardness of the cutting tip may be greater than that of the tool body, and one end of the cutting tip may comprise a material harder than a substrate of the cutting tip, such as polycrystalline diamond. In other embodiments, the material of the cutting tip may vary.
[0023] In other embodiments, one or more steps of method 330 may be omitted, modified in content or order, or one or more additional steps may be added. In still other embodiments, method 330 can be further varied to produce various wear-resistant reinforced cutting tools.
[0024] Fig.Figure 10 illustrates a flowchart of an embodiment of method 440 for manufacturing a wear-resistant reinforced cutting tool. Method 440 can be used to manufacture any wear-resistant reinforced cutting tool of the disclosure. In other embodiments, method 440 can be used to manufacture reinforced cutting tools with varying degrees of wear resistance.
[0025] In step 442, a tool body can be prepared. The tool body can be machined to dimensions. In other embodiments, the tool body can be prepared using different manufacturing mechanisms. The tool body can be made of steel. In other embodiments, the material of the tool body can vary. In step 444, at least one wear-resistant element and a carrier can be prepared. The at least one wear-resistant element and the carrier can be pressed and sintered. In other embodiments, the at least one wear-resistant element and the carrier can be prepared using different manufacturing systems.The at least one wear-resistant element and the carrier can be made of a material that is harder than the material of the tool body, such as sintered tungsten carbide (WC-Co alloy) with a cobalt content of approximately 5 to 13 percent by weight, or of another material.
[0026] The at least one wear-resistant element and the carrier can have a material hardness of at least 58 Rockwell hardness C (HRC). In other embodiments, the at least one wear-resistant element and the carrier can consist of different materials with different hardnesses.
[0027] In step 446, the brazing material, the at least one wear-resistant element, the carrier, and the associated components can be mounted on or in the tool body, and the assembly can be placed in a brazing unit. In step 448, the assembly can be heated to melt the brazing material so that it flows through the joints between the components. In one embodiment, step 448 can include heating the assembly to a temperature greater than 1,750 Fahrenheit (1,750 °F). In other embodiments, the temperature can vary. A brazed joint can be between 0.002 in and 0.030 in thick. In other embodiments, the dimensions of the brazed joint can vary. During the melting of the brazing material, the at least one wear-resistant element and the carrier can be aligned into their final position relative to the tool body.In step 450, the heated assembly can be rapidly cooled to achieve a desired microstructure. The desired microstructure can be a fine-grained martensitic structure. In other embodiments, the desired microstructure can vary.
[0028] In step 452, the assembly can undergo further heat treatment to achieve the desired mechanical properties. In step 454, the assembly can undergo a series of surface preparation steps. These surface preparation steps can include blasting, cleaning, or other surface preparation procedures. The hardness of the cutting tip can be greater than that of the tool body. The cutting tip can have a material hardness of at least 58 Rockwell C (HRC). One end of the cutting tip can be made of a different material than the cutting tip substrate. The end of the cutting tip can be made of a harder material than the cutting tip substrate, and both can have a greater material hardness than the tool body.The substrate of the cutting tip can consist of sintered tungsten carbide (WC-Co alloy) with a cobalt content of approximately 5 to 13 percent by weight, and the end of the cutting tip can be made of polycrystalline diamond. In other embodiments, the cutting tip can be made of various materials with different hardnesses.
[0029] In step 456, the assembly can be positioned in front of a brazing unit. The brazing material and associated components can be installed in the insert seat of the tool holder. The cutting tip can be mounted in the insert seat, and the assembly can be inserted into the brazing unit. In step 458, the brazing unit can apply concentrated heat to the tool holder to melt the brazing alloy in the insert seat of the tool holder without affecting the microstructure of the tool body. In step 460, the final surface preparation of the assembly can be performed. This may include sandblasting the surfaces of the assembly. A locking system, comprising a locking element and a washer, can then be mounted on a shank of the tool body. In other embodiments, the final assembly steps may vary.In step 462, the assembly comprising the wear-resistant reinforced cutting tool can be installed in a locking system of a rotating drum using the locking system. The wear-resistant reinforced cutting tool can then be used to perform a cutting operation by rotating the drum.
[0030] In other embodiments, one or more steps of method 440 may be omitted, modified in content or order, or one or more additional steps may be added. In still other embodiments, method 440 can be further varied to produce various wear-resistant reinforced cutting tools.
[0031] In one or more embodiments of the disclosure, a carrier 16 and one or more wear-resistant elements 18 can be manufactured or used to reinforce a tool body 12 of a cutting tool 10 for protection against wear and erosion. This can prevent the tool body 12 from being washed away and thus prevent failure of the cutting tool 10.
[0032] The summary is intended to enable the reader to quickly grasp the nature of the technical disclosure. It is presented with the understanding that it is not to be used for the interpretation or limitation of the scope or meaning of the claims. Furthermore, it is evident from the preceding detailed description that various features in different embodiments have been grouped together for the sake of simplicity. This method of disclosure is not to be interpreted as meaning that the claimed embodiments require more features than are expressly listed in the individual claims. Rather, as the following claims demonstrate, the subject matter of the invention lies in fewer than all the features of a single disclosed embodiment. Therefore, the following claims are included in the detailed description, each claim constituting a separate claimed subject matter.
[0033] While certain aspects of the subject matter described herein have been presented and described, it will be obvious to the person skilled in the art that changes and modifications can be made based on the teachings contained herein without departing from the subject matter described herein and its broader aspects. Therefore, the scope of the attached claims is intended to encompass all such changes and modifications that fall within the true scope of the subject matter described herein. Furthermore, it is understood that the disclosure is defined by the attached claims. Accordingly, the disclosure is not to be limited except with regard to the attached claims and their equivalents.
Claims
[1] Wear-resistant reinforced cutting tool (10), comprising: a tool body (12) with a first end (12m) and an opposite second end (12b) and with a plate seat (12g), wherein the plate seat (12g) comprises a cylindrical inner side wall (12i), an outer side wall (12h) and a bottom (12j) extending from the cylindrical inner side wall (12i) to the outer side wall (12h); a support (16) fixedly attached to the tool body (12), wherein the first end (12m) of the tool body (12) is arranged adjacent to the support (16); at least one wear-resistant element (18) fixedly attached to the tool body (12) within the insert seat (12g), wherein the at least one wear-resistant element (18) is arranged adjacent to the first end (12m) of the tool body (12); and a cutting tip (20) firmly attached to the carrier (16); wherein the carrier (16), the at least one wear-resistant element (18) and the cutting tip (20) each have a material hardness that is greater than that of the tool body (12); wherein the support (16) completely covers the first end (12m) of the tool body (12) and adjoins at least one wear-resistant element (18). [2] Wear-resistant reinforced cutting tool (10) according to claim 1, wherein the at least one wear-resistant element (18) comprises a ring covering an entire circumference of the tool body (12). [3] Wear-resistant reinforced cutting tool (10) according to claim 1 or claim 2, wherein the at least one wear-resistant element (18) comprises a plurality of abutting wear-resistant elements (18) covering an entire circumference of the tool body (12). [4] Wear-resistant reinforced cutting tool (10) according to claim 1, wherein the at least one wear-resistant element (18) comprises a plurality of non-adjacent wear-resistant elements (18) covering at least 40% of a circumference of the tool body (12). [5] Wear-resistant reinforced cutting tool (10) according to one of the preceding claims, wherein the material hardness of the carrier (16), the at least one wear-resistant element (18) and the cutting tip (20) is at least 58 Rockwell hardness C (HRC). [6] Wear-resistant reinforced cutting tool (10) according to one of the preceding claims, wherein one end (20a) of the cutting tip (20) is made of polycrystalline diamond. [7] Wear-resistant reinforced cutting tool (10) according to one of the preceding claims, further comprising a locking element (14a) and a washer (14b), wherein the tool body (12) comprises a shaft (12a), the locking element (14a) is attached to and above the shaft (12a), the washer (14b) is slidably arranged on and above the locking element (14a), a locking tab (14c) of the locking element (14a) is arranged in a cavity (12e) of the shaft (12a), and the locking element (14a) is attached to the shaft (12a), and the washer (14b) is slidably movable along the locking element (14a) from a location adjacent to the cavity (12e) to a second location adjacent to a holder (12c) of the tool body (12) so that the locking element (14a) can extend at the point adjacent to the cavity (12e). [8] Wear-resistant reinforced cutting tool (10), comprising: a tool body (12) with a plate seat (12g), wherein the plate seat (12g) comprises a cylindrical inner side wall (12i), an outer side wall (12h) and a bottom (12j) extending from the cylindrical inner side wall (12i) to the outer side wall (12h); a support (16) fixedly attached to the tool body (12); at least one wear-resistant element (18) firmly attached to the tool body (12) within the insert seat (12g); and a cutting tip (20) fixedly attached to the carrier (16), wherein one end (20a) of the cutting tip (20) is made of polycrystalline diamond; wherein the carrier (16), the at least one wear-resistant element (18) and the cutting tip (20) each have a material hardness that is greater than that of the tool body (12); wherein the support (16) completely covers one end (12m) of the tool body (12) and is adjacent to which at least one wear-resistant element (18) is attached. [9] Wear-resistant reinforced cutting tool (10) according to claim 8, wherein the at least one wear-resistant element (18) comprises a ring covering an entire circumference of a surface (12i) of the tool body (12). [10] Wear-resistant reinforced cutting tool (10) according to claim 8 or claim 9, wherein the at least one wear-resistant element (18) comprises a plurality of abutting wear-resistant elements (18) covering an entire circumference of a surface (12i) of the tool body (12). [11] Wear-resistant reinforced cutting tool (10) according to claim 8, wherein the at least one wear-resistant element (18) comprises a plurality of non-adjacent wear-resistant elements (18) covering at least 40% of a circumference of a surface (12i) of the tool body (12). [12] Wear-resistant reinforced cutting tool (10) according to any one of claims 8 to 11, wherein the material hardness of the carrier (16), the at least one wear-resistant element (18) and the cutting tip (20) is at least 58 Rockwell hardness C (HRC). [13] Wear-resistant reinforced cutting tool (10) according to any one of claims 8 to 12, further comprising a locking element (14a) and a washer (14b), wherein the tool body (12) comprises a shaft (12a), the locking element (14a) is attached to and above the shaft (12a), the washer (14b) is slidably arranged on and above the locking element (14a), a locking tab (14c) of the locking element (14a) is arranged in a cavity (12e) of the shaft (12a), and the locking element (14a) is attached to the shaft (12a), and the washer (14b) is slidably movable along the locking element (14a) from a location adjacent to the cavity (12e) to a second location adjacent to a holder (12c) of the tool body (12), so that the locking element (14a) can expand at the point adjacent to the cavity (12e). [14] Method for manufacturing a wear-resistant reinforced cutting tool (10) according to any one of the preceding claims, comprising: the fixed attachment of at least one wear-resistant element (18) and the carrier (16) to the tool body (12); and simultaneous achievement of a desired microstructure of the tool body (12). [15] Method according to claim 14, wherein the fixed attachment comprises brazing. [16] Method according to claim 14 or claim 15, wherein the desired microstructure comprises a fine-grained martensitic structure. [17] Method according to any one of claims 14 to 16, wherein achieving the method comprises heating and rapidly cooling the tool body (12). [18] Method according to any one of claims 14 to 17, further comprising the subsequent fixed attachment of a cutting tip (20) to the carrier (16). [19] Method according to claim 18, wherein the fixed attachment comprises brazing.
Citation Information
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